Bulk type grout stopping system
By designing a bulk slurry suppression system, the combination of welding seat, slurry suppression plate, press plate and cover nut is solved, and the problem of excessive gap between the slurry suppression plates is achieved, and better sealing effect and effective protection of the shield machine are achieved.
Patent Information
- Application Number
- CN202421816622.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-30
AI Technical Summary
Due to errors in the existing shield machine slurry suppression system, the time gap of the slurry suppression plate may be too large, the sealing effect is poor, and there is a risk of slurry leakage.
A bulk slurry-resisting system is designed, which is welded with the shield tail brush base plate through welding seats, installed the slurry-resisting plate and extruded through the pressure plate limit, and is fixed and installed with a cover nut to ensure that there is no large gap between the slurry-resisting plates and effectively prevent the slurry from entering.
A better sealing effect is achieved, the risk of slurry leakage is reduced, and the shield machine is effectively protected and its normal operation is ensured.
Smart Images

Figure CN222823241U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grout-stopping system structures, in particular to a bulk grout-stopping system. Background Art
[0002] A shield machine is a tunnel boring machine that uses the shield method. The shield construction method is that the tunnel boring machine builds a tunnel shield while excavating. When the shield machine is excavating, there will be an over-excavation gap. Since the shield machine advances at a relatively slow speed, once the slurry enters the over-excavation gap, it will solidify and wrap the shield shell, thereby increasing the resistance to the shield machine's advancement and eventually trapping the shield machine and making it unable to operate normally. Therefore, installing a slurry stopping system can effectively prevent the slurry from entering the shield tail gap.
[0003] After searching, the authorization announcement number CN213116312U discloses a slurry stopping device for a shield machine, including a base plate, a slurry stopping plate is arranged on the inner bottom surface of the base plate, the bottom surface of the slurry stopping plate is connected to the base plate by welding, a card slot is provided on the surface of one end of the slurry stopping plate, a card block is provided on the inner side of the card slot, a mounting groove is provided on the bottom surface of the base plate, one end of the card block is placed inside the mounting groove and connected to the base plate; the utility model designs a card block, the card block and the port cross section of the card slot are equal in size, and then the card block is inserted into the card slot, so as to limit the position of the slurry stopping plate between the shield tail brush and the base plate, to ensure that it is not easy to be displaced during welding, thereby increasing the welding accuracy of the utility model, and the elastic sheet is designed, the elastic sheet applies elastic force to it, thereby ensuring that the card block is stuck in the card slot and is not easy to be detached, thereby increasing the limiting effect of the utility model.
[0004] However, the existing technology is that there are pre-drilled threaded holes on the end face of the shield machine for installing the slurry stop plates. However, due to errors, the gaps between the slurry stop plates may be too large when they are arranged, and the sealing effect is not particularly good. There may be a risk of leakage. Therefore, there is an urgent need for a bulk slurry stop system in the market to solve these problems. Utility Model Content
[0005] The purpose of the utility model is to provide a bulk slurry stopping system to solve the problem that the existing technology proposed in the above background technology is that there are pre-drilled threaded holes at the end face of the shield machine for installing slurry stopping plates, but due to errors, the gaps between the slurry stopping plates may be too large when arranged, the sealing effect is not particularly good, and there may be a risk of leakage.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a bulk slurry stopping system, including a pipe segment, a shield tail brush base plate is installed above the pipe segment, a limit seat is arranged at one end of the shield tail brush base plate, a mounting plate is installed on one side of the limit seat, a mounting seat one is arranged at the lower end of the mounting plate, a connecting seat is installed on one side of the mounting seat one, a mounting seat two is installed below one end of the shield tail brush base plate, a sealing strip is installed inside the mounting seat two, a welding seat is installed on one side of the shield tail brush base plate, a slurry stopping plate is installed on one side of the welding seat, and a pressure plate is installed on one side of the slurry stopping plate.
[0007] Preferably, an oil channel is provided inside the shield tail brush bottom plate, an oil outlet is provided at the lower end of the oil channel, and a plurality of oil outlets are provided, and the plurality of oil outlets are distributed in sequence at the lower end of the oil channel.
[0008] Preferably, bristles are installed at one end of the mounting seat one, one end of the bristles is located inside the mounting seat one, and the bristles are fixedly connected to the mounting seat one by a fastening device.
[0009] Preferably, the connecting seat and the shield tail brush bottom plate are fixedly connected by connecting screws, and one end of the connecting screws passes through the connecting seat and the mounting plate respectively and extends to the inside of the shield tail brush bottom plate.
[0010] Preferably, the sealing baffle is fixedly connected to the second mounting seat via a connecting device.
[0011] Preferably, the welding seat is welded to the shield tail brush bottom plate, the slurry stop plate includes a rear mounting plate and a front mounting plate, the front end of the rear mounting plate is provided with a front mounting plate, and both the rear mounting plate and the front mounting plate are provided with two, the rear mounting plate is provided with a fixing screw hole one inside, and the front mounting plate is provided with a fixing screw hole two inside.
[0012] Preferably, the pressure plate is provided with mounting screw holes inside, and one end of the pressure plate is provided with a limiting pressure groove corresponding to the front mounting plate, and the pressure plate, the stop slurry plate and the welding seat are fixedly connected by a cover nut, and one end of the cover nut passes through the pressure plate and the stop slurry plate respectively and extends to the inside of the welding seat.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. This bulk-type slurry-stopping system is manufactured by welding the welding seat to one end of the shield tail brush bottom plate, and then installing the slurry-stopping plate on one side of the welding seat, and then limiting and squeezing the slurry-stopping plate through a pressure plate, and then installing and fixing the pressure plate, the slurry-stopping plate and one end of the shield tail brush bottom plate through a cap nut, so that the slurry-stopping plate can be easily installed.
[0015] 2. This bulk-type slurry-stopping system has slurry-stopping plates that are installed at the front ends of the two rear mounting plates. This prevents large gaps between the slurry-stopping plates, making it difficult for the slurry to pass through the gaps into the interior of the shield shell. When the slurry solidifies, it increases the resistance to the advancement of the shield machine and eventually traps the shield machine and prevents it from operating normally. Therefore, the slurry can be effectively blocked by the slurry-stopping plates, thereby protecting the shield machine well.
[0016] 3. This bulk slurry stopping system can conveniently transport the oil by providing an oil channel and an oil outlet, and then apply the oil through the brush, which can achieve a good lubrication effect and make the device more effective. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a partial installation cross-sectional view of the utility model;
[0018] Figure 2 This is a three-dimensional diagram of the installation of the slurry-stopping plate of the utility model;
[0019] Figure 3 For the utility model Figure 1 A partial enlarged view of area A;
[0020] Figure 4 For the utility model Figure 1 A partial enlarged view of area B.
[0021] In the figure: 1. pipe segment; 2. shield tail brush bottom plate; 201. oil channel; 202. oil outlet; 3. limit seat; 4. mounting plate; 5. mounting seat one; 6. brush; 7. fastening device; 8. connecting seat; 9. connecting screw; 10. mounting seat two; 11. sealing baffle; 12. connecting device; 13. welding seat; 14. slurry stop plate; 15. rear mounting plate; 1501. fixing screw hole one; 16. front mounting plate; 1601. fixing screw hole two; 17. pressure plate; 1701. limit pressure groove; 1702. mounting screw hole; 18. cap nut. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0023] See also Figure 1-4The utility model provides an embodiment: a bulk slurry stopping system, including a pipe segment 1, a shield tail brush base plate 2 is installed above the pipe segment 1, a limiting seat 3 is arranged at one end of the shield tail brush base plate 2, a mounting plate 4 is installed on one side of the limiting seat 3, a mounting seat 1 5 is arranged at the lower end of the mounting plate 4, a connecting seat 8 is installed on one side of the mounting seat 1 5, a mounting seat 2 10 is installed below one end of the shield tail brush base plate 2, a sealing strip 11 is installed inside the mounting seat 2 10, a welding seat 13 is installed on one side of the shield tail brush base plate 2, a slurry stopping plate 14 is installed on one side of the welding seat 13, and a pressure plate 17 is installed on one side of the slurry stopping plate 14. It should be noted that in order to save space and highlight the innovative elements of this patent, such as how the slurry stopping system specifically stops slurry, and the specific working principle and working process of the device, will not be repeated in this patent.
[0024] When in use, the welding seat 13 is welded to one end of the shield tail brush base plate 2, and then the slurry stop plate 14 is installed on one side of the welding seat 13. The slurry stop plate 14 is limited and squeezed by the pressure plate 17, and then the pressure plate 17, the slurry stop plate 14 and one end of the shield tail brush base plate 2 are installed and fixed by the cover nut 18. In this way, there will be no large gap between the slurry stop plates 14, and the slurry will not easily enter the inside of the shield body shell through the gap, thereby protecting the shield machine well.
[0025] See also Figure 1 and Figure 3 An oil channel 201 is arranged inside the shield tail brush bottom plate 2, and an oil outlet 202 is arranged at the lower end of the oil channel 201. There are several oil outlets 202, and the several oil outlets 202 are sequentially distributed at the lower end of the oil channel 201. This arrangement can facilitate oil transportation, so that the device can be conveniently lubricated and the device can work better.
[0026] See also Figure 1 and Figure 3 A bristle 6 is installed at one end of the mounting seat 5, and one end of the bristle 6 is located inside the mounting seat 5. The bristle 6 and the mounting seat 5 are fixedly connected by a fastening device 7, and the fastening device 7 can be used to conveniently install and fix the bristle 6 and the mounting seat 5.
[0027] See also Figure 1 and Figure 3 The connecting seat 8 and the shield tail brush base plate 2 are fixedly connected by connecting screws 9. One end of the connecting screws 9 passes through the connecting seat 8 and the mounting plate 4 respectively and extends to the inside of the shield tail brush base plate 2, so that the connecting seat 8 and the shield tail brush base plate 2 can be easily installed and fixed.
[0028] See also Figure 1 and Figure 4The sealing strip 11 and the mounting seat 10 are fixedly connected by a connecting device 12, which can conveniently install and fix the sealing strip 11 and the mounting seat 10, and the sealing strip 11 can well block the slurry.
[0029] See also Figure 1 and Figure 2 The welding seat 13 is welded to the shield tail brush bottom plate 2, and the slurry stopping plate 14 includes a rear mounting plate 15 and a front mounting plate 16. The front mounting plate 16 is arranged at the front end of the rear mounting plate 15. There are two rear mounting plates 15 and two front mounting plates 16. A fixing screw hole 1501 is arranged inside the rear mounting plate 15, and a fixing screw hole 2 1601 is arranged inside the front mounting plate 16. The structure between the welding seat 13 and the shield tail brush bottom plate 2 can be made more solid. By arranging the rear mounting plate 15 and the front mounting plate 16, there can be no large gaps when the slurry stopping plates 14 are arranged, so that slurry leakage will not occur.
[0030] See also Figure 2 A mounting screw hole 1702 is provided inside the pressure plate 17, and a limiting pressure groove 1701 corresponding to the front mounting plate 16 is provided at one end of the pressure plate 17. The pressure plate 17, the stop slurry plate 14 and the welding seat 13 are fixedly connected by a cap nut 18, and one end of the cap nut 18 passes through the pressure plate 17 and the stop slurry plate 14 respectively and extends to the inside of the welding seat 13. The rear mounting plate 15 and the front mounting plate 16 can be conveniently limited by the pressure plate 17, and the pressure plate 17, the stop slurry plate 14 and the welding seat 13 can be conveniently installed and fixed by the cap nut 18, so that the stop slurry plate 14 can more effectively prevent the slurry from entering the gap.
[0031] Working principle: When in use, the welding seat 13 is welded to one end of the shield tail brush base plate 2, and then the slurry stop plate 14 is installed on one side of the welding seat 13, and then the slurry stop plate 14 is limited and squeezed by the pressure plate 17, and then the pressure plate 17, the slurry stop plate 14 and one end of the shield tail brush base plate 2 are installed and fixed by the cover nut 18. The slurry stop plate 14 is installed by two front mounting plates 16 on the front ends of the two rear mounting plates 15. In this way, there will be no large gaps between the slurry stop plates 14, and the slurry is not easy to enter the inside of the shield body shell through the gap. When the slurry solidifies, it will increase the resistance of the shield machine to move forward and eventually cause the shield machine to be trapped and unable to operate normally. Therefore, the slurry stop plate 14 can effectively block the slurry, thereby protecting the shield machine well.
[0032] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A bulk grouting system, comprising a pipe segment (1), characterized in that: A shield tail brush base plate (2) is installed above the pipe segment (1), a limit seat (3) is provided at one end of the shield tail brush base plate (2), a mounting plate (4) is installed on one side of the limit seat (3), a mounting seat 1 (5) is provided at the lower end of the mounting plate (4), a connecting seat (8) is installed on one side of the mounting seat 1 (5), a mounting seat 2 (10) is installed below one end of the shield tail brush base plate (2), a sealing strip (11) is installed inside the mounting seat 2 (10), a welding seat (13) is installed on one side of the shield tail brush base plate (2), a slurry stop plate (14) is installed on one side of the welding seat (13), and a pressure plate (17) is installed on one side of the slurry stop plate (14).
2. A bulk grout stopping system according to claim 1, characterized in that: An oil channel (201) is provided inside the shield tail brush bottom plate (2), an oil outlet (202) is provided at the lower end of the oil channel (201), a plurality of the oil outlets (202) are provided, and the plurality of the oil outlets (202) are sequentially distributed at the lower end of the oil channel (201).
3. A bulk grout stopping system according to claim 2, characterized in that: Bristles (6) are installed at one end of the mounting seat (5), one end of the bristles (6) is located inside the mounting seat (5), and the bristles (6) are fixedly connected to the mounting seat (5) via a fastening device (7).
4. A bulk grout stopping system according to claim 3, characterized in that: The connecting seat (8) is fixedly connected to the shield tail brush bottom plate (2) via a connecting screw (9), one end of the connecting screw (9) respectively passes through the connecting seat (8) and the mounting plate (4) and extends to the interior of the shield tail brush bottom plate (2).
5. A bulk grout stopping system according to claim 4, characterized in that: The sealing strip (11) is fixedly connected to the second mounting seat (10) via a connecting device (12).
6. A bulk grout stopping system according to claim 5, characterized in that: The welding seat (13) is welded to the shield tail brush bottom plate (2), and the slurry stop plate (14) includes a rear mounting plate (15) and a front mounting plate (16). The front end of the rear mounting plate (15) is provided with a front mounting plate (16), and both the rear mounting plate (15) and the front mounting plate (16) are provided with two, and the interior of the rear mounting plate (15) is provided with a fixing screw hole 1 (1501), and the interior of the front mounting plate (16) is provided with a fixing screw hole 2 (1601).
7. A bulk grout stopping system according to claim 6, characterized in that: The interior of the pressure plate (17) is provided with a mounting screw hole (1702), and one end of the pressure plate (17) is provided with a limiting pressure groove (1701) corresponding to the front mounting plate (16). The pressure plate (17), the stop plate (14) and the welding seat (13) are fixedly connected by a cap nut (18), and one end of the cap nut (18) passes through the pressure plate (17) and the stop plate (14) and extends to the interior of the welding seat (13).