Pressure stabilizing device for high-pressure pump

By designing a high-pressure pump pressure stabilization device with an electrical control cabinet and an automatic gas replenishment system, the problem that the pressure stabilization device in the prior art requires regular gas replenishment but complicated operation is solved, efficient automatic gas replenishment and pressure stabilization operations are achieved, and the efficiency and life of the equipment are improved.

CN222823375UActive Publication Date: 2025-05-02WUXI JUNQIAN TECH CO LTD
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Patent Information

Application Number
CN202420488394.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-13
Publication Date
2025-05-02
Estimated Expiration
2034-03-13

AI Technical Summary

Technical Problem

After a long time of use, the internal air is reduced due to leakage and dissolution in water, resulting in the need to replenish gas regularly, but the operation is complicated and the gas replenishment efficiency is low.

Method used

A pressure stabilization device for high-pressure pumps is designed, using an electrical control cabinet to control the air pump and solenoid valve, and air is introduced into the pressure tank through the air conduit, so as to achieve automatic air replenishment, and water is introduced into the pressure tank through the high-pressure pump, and the pressure of the water is compressed to achieve pressure stabilization operation.

Benefits of technology

It improves the gas replenishment efficiency, simplifies operation, enhances the stability and efficiency of the pressure stabilization device, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model belongs to the technical field of pressure stabilization of high-pressure pumps, and particularly relates to a pressure stabilizing device for a high-pressure pump, which comprises a base, a pressure tank is mounted on a foot stool, an electric contact pressure gauge is mounted on the pressure tank, an inflation head is mounted on the top side of the pressure tank, and an air pump is mounted on the base through a base. The air pump is connected with the electric control cabinet through a wire, an air guide pipe is installed on the air pump, the other side of the air guide pipe is connected with the inflation head, an electromagnetic valve is installed on the air guide pipe, and in the using process of the pressure tank, the electric contact pressure gauge on the pressure tank detects the air pressure in the pressure tank all the time and sends detected information to the electric control cabinet. The electric control cabinet receives signals, when gas in the pressure tank is consumed too much and the pressure intensity of the gas in the pressure tank is too low, the electric control cabinet controls the air pump and the electromagnetic valve to be opened at the same time, the electromagnetic valve enables the air guide pipe to be opened, the air pump guides air into the pressure tank from the air guide pipe, opening and air supply of the pressure tank are achieved, and the air supply efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of high-pressure pump voltage stabilization, in particular to a voltage stabilization device for a high-pressure pump. Background Art

[0002] High-pressure pumps can be used for high-pressure water jet-assisted rock breaking and coal removal, fluid supply for underground hydraulic props, dredging, silting and cleaning of large underground pipelines, etc. During the use of high-pressure pumps, a pressure stabilizing device is required.

[0003] A Chinese patent with announcement number CN219197613U discloses a new type of pressure stabilizing device for a high-pressure pump, which includes a pump body; a connecting component, which is arranged on one side of the pump body, and the connecting component includes a vertical pipe connected to the discharge port of the pump body; and a pressure stabilizing component, which is located on one side of the pump body, including a mounting frame installed on the ground, on which a horizontal pipe connected to the vertical pipe is arranged, and a pressure stabilizing bag connected to the horizontal pipe is vertically arranged on the horizontal pipe. The utility model has no restrictions on the installation environment and a long service life.

[0004] The existing pressure stabilizing device operates stably through a pressure tank in conjunction with a high-pressure pump. After the pressure tank is used for a long time, the air inside it will be reduced due to leakage and dissolution in water, so it needs to be replenished regularly. Due to the cumbersome operation, the replenishment efficiency is low. Therefore, a pressure stabilizing device for a high-pressure pump is proposed to address the above problem. Utility Model Content

[0005] In order to make up for the deficiencies of the prior art and solve the problems existing in the prior art, the utility model provides a pressure stabilizing device for a high-pressure pump.

[0006] The technical solution adopted by the utility model to solve its technical problems is: a pressure stabilizing device for a high-pressure pump described in the utility model comprises a base, a support frame is installed on the base, an electric control cabinet is installed on the support frame, a tripod is installed on the base, a pressure tank is installed on the tripod, an electric contact pressure gauge is installed on the pressure tank, the electric contact pressure gauge is connected to the electric control cabinet through a wire, the electric contact pressure gauge probe is located inside the pressure tank, an inflation head is installed on the top side of the pressure tank, the pressure tank is filled with air, an air pump is installed on the base through a machine base, the air pump is connected to the electric control cabinet through a wire, an air guide pipe is installed on the air pump, and the other side of the air guide pipe is connected to the inflation head. The pressure tank is connected with a head, a solenoid valve is installed on the air duct, and the solenoid valve is connected to the electric control cabinet through a wire. A first connecting pipe is installed on the side wall of the pressure tank, a drain valve is installed on the first connecting pipe, and a three-way pipe is installed on the first connecting pipe. During the use of the pressure tank, the electric contact pressure gauge on it always detects the internal air pressure and sends the detected information to the electric control cabinet. The electric control cabinet receives the signal. When the gas in the pressure tank is consumed too much and the gas pressure in the pressure tank is too low, the electric control cabinet controls the air pump and the solenoid valve to open at the same time, the solenoid valve opens the air duct, and the air pump guides air from the air duct into the pressure tank to realize the opening of the pressure tank and replenish the air, which is beneficial to improve the air replenishment efficiency.

[0007] Preferably, the other end of the three-way pipe is connected to a second connecting pipe, a check valve is installed on the second connecting pipe, a high-pressure pump is connected to the second connecting pipe, the high-pressure pump is connected to the base through a machine base, a drive motor is installed on the high-pressure pump, the drive motor is connected to the electric control cabinet through a wire, the high-pressure pump is connected to a third connecting pipe, the third connecting pipe is connected to a fourth connecting pipe, a water tank is installed on the base, the water tank is fixedly connected to the fourth connecting pipe, a gate valve is installed on the fourth connecting pipe, and the water in the water tank is guided into the three-way pipe through the high-pressure pump. Most of the water is sprayed out from the three-way pipe at high pressure, and a small part enters the pressure tank. When the pressurized water enters the pressure tank, the air sealed in the tank is compressed, and the water intake is stopped until the gas pressure in the pressure tank is consistent with the water pressure; when the water output of the high-pressure pump is discontinuous, the water flow pressure in the three-way pipe decreases. At this time, the gas pressure in the pressure tank is greater than the water pressure. The air volume in the pressure tank expands and squeezes the water in the tank out of the pressure tank and replenishes it into the system. The water is not drained until the air gas pressure and the water pressure are consistent again, thereby realizing the pressure stabilization operation of the high-pressure pump, which is beneficial to improving the pressure stabilization effect.

[0008] The utility model is beneficial in that:

[0009] 1. In the process of using the pressure tank, the electric contact pressure gauge on the pressure tank detects the internal air pressure all the time and sends the detected information to the electric control cabinet. The electric control cabinet receives the signal. When the gas in the pressure tank is consumed too much and the gas pressure in the pressure tank is too low, the electric control cabinet controls the air pump and the solenoid valve to open at the same time. The solenoid valve opens the air duct, and the air pump guides the air from the air duct into the pressure tank to realize the opening of the pressure tank and replenish the air, which is beneficial to improve the efficiency of replenishing the air.

[0010] 2. The utility model guides the water in the water tank into the three-way pipe through the high-pressure pump, most of the water is sprayed out from the three-way pipe at high pressure, and a small part enters the pressure tank. When the pressurized water enters the pressure tank, the air sealed in the tank is compressed, and the water intake is stopped until the gas pressure in the pressure tank is consistent with the water pressure; when the water output of the high-pressure pump is discontinuous, the water flow pressure in the three-way pipe is reduced. At this time, the gas pressure in the pressure tank is greater than the water pressure. The air volume in the pressure tank expands to squeeze the water in the tank out of the pressure tank and replenish it in the system, and the water is stopped until the air gas pressure is consistent with the water pressure again, thereby realizing the pressure stabilization operation of the high-pressure pump and improving the pressure stabilization effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0012] Figure 1 It is a schematic diagram of the overall three-dimensional structure;

[0013] Figure 2 It is a schematic diagram of the three-dimensional structure of the pressure tank;

[0014] Figure 3 It is a schematic diagram of the three-dimensional structure of the high-pressure pump;

[0015] Figure 4 It is a schematic diagram of the three-dimensional structure of the three-way pipe.

[0016] In the figure: 1. base; 2. support frame; 3. electric control cabinet; 4. tripod; 5. pressure tank; 6. electric contact pressure gauge; 7. charging head; 8. air pump; 9. air guide pipe; 10. first connecting pipe; 11. steam trap; 12. three-way pipe; 13. second connecting pipe; 14. check valve; 15. high-pressure pump; 16. driving motor; 17. third connecting pipe; 18. fourth connecting pipe; 19. water storage tank; 20. gate valve; 21. solenoid valve. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] See also Figure 1-4 As shown, a pressure stabilizing device for a high-pressure pump includes a base 1, a support frame 2 is installed on the base 1, an electric control cabinet 3 is installed on the support frame 2, a tripod 4 is installed on the base 1, a pressure tank 5 is installed on the tripod 4, an electric contact pressure gauge 6 is installed on the pressure tank 5, the electric contact pressure gauge 6 is connected to the electric control cabinet 3 through a wire, the probe of the electric contact pressure gauge 6 is located inside the pressure tank 5, an air charging head 7 is installed on the top side of the pressure tank 5, the pressure tank 5 is filled with air, an air pump 8 is installed on the base 1 through the machine base, the air pump 8 is connected to the electric control cabinet 3 through a wire, an air guide pipe 9 is installed on the air pump 8, and the air guide pipe 9 has another The side is connected to the inflation head 7, the air guide pipe 9 is equipped with a solenoid valve 21, and the solenoid valve 21 is connected to the electric control cabinet 3 through a wire. A first connecting pipe 10 is installed on the side wall of the pressure tank 5, and a steam trap 11 is installed on the first connecting pipe 10. A three-way pipe 12 is installed on the first connecting pipe 10, and the other end of the three-way pipe 12 is connected to a second connecting pipe 13, and a check valve 14 is installed on the second connecting pipe 13. A high-pressure pump 15 is connected to the second connecting pipe 13, and the high-pressure pump 15 is connected to the base 1 through a machine base. A drive motor 16 is installed on the high-pressure pump 15, and the drive motor 16 is connected to the electric control cabinet 3 through a wire. , the high-pressure pump 15 is connected to a third connecting pipe 17, the third connecting pipe 17 is connected to a fourth connecting pipe 18, a water tank 19 is installed on the base 1, the water tank 19 is fixedly connected to the fourth connecting pipe 18, and a gate valve 20 is installed on the fourth connecting pipe 18; when working, the existing pressure stabilizing device cooperates with the high-pressure pump 15 to operate stably through the pressure tank 5. After the pressure tank 5 is used for a long time, the air inside it will be reduced due to leakage and dissolution in water, so it needs to be regularly replenished. Due to the cumbersome operation, the efficiency of replenishing air is low. The high-pressure pump 15 is operated by the driving motor 16 in the high-pressure pump 15. The high-pressure pump 15 guides the water in the water tank 19 from the fourth connecting pipe 18 into the third connecting pipe 17, from the third connecting pipe 17 into the second connecting pipe 13, and then from the second connecting pipe 13 into the tee pipe 12. Most of the water is ejected from the tee pipe 12 at high pressure, and a small part enters the first connecting pipe 10, and enters the pressure tank 5 from the first connecting pipe 10. When the pressurized water enters the pressure tank 5, the air sealed in the tank is compressed. According to Boyle's gas law, the volume of the gas decreases and the pressure increases after being compressed. When the gas pressure in the pressure tank 5 reaches the same as the water pressure, the water stops entering.

[0019] The instantaneous flow rate of the high-pressure pump 15 not only changes with time, but also is discontinuous. When the high-pressure pump 15 is unstable, that is, the water output is discontinuous, the water flow pressure in the three-way pipe 12 decreases. At this time, the gas pressure in the pressure tank 5 is greater than the water pressure. The air volume in the pressure tank 5 expands and squeezes the water in the tank out of the pressure tank 5 to replenish the system. The water is stopped until the air gas pressure and the water pressure are consistent again, thereby achieving a pressure stabilization operation of the high-pressure pump 15.

[0020] During this process, a steam trap 11 is installed on the first connecting pipe 10 between the high-pressure pump 15 and the three-way pipe 12. The steam trap 11 can automatically identify gas and water, thereby achieving the purpose of automatic gas blocking and drainage; at the same time, a check valve 14 is installed on the second connecting pipe 13 between the three-way pipe 12 and the high-pressure pump 15, which prevents water from flowing back into the high-pressure pump 15 during the pressure stabilization process, thereby achieving the stability of the pressure stabilization;

[0021] During the use of the pressure tank 5, the electric contact pressure gauge 6 thereon detects the air pressure inside it all the time and sends the detected information to the electric control cabinet 3. The electric control cabinet 3 receives the signal. When the gas in the pressure tank 5 is consumed too much and the gas pressure in the pressure tank 5 is too low, the electric control cabinet 3 controls the air pump 8 and the solenoid valve 21 to open at the same time. The solenoid valve 21 opens the air duct 9, and the air pump 8 guides the air from the air duct 9 into the pressure tank 5 to realize the opening of the pressure tank 5 and replenish the gas, which is beneficial to improve the gas replenishment efficiency.

[0022] Working principle: the existing pressure stabilizing device operates stably through the pressure tank 5 and the high-pressure pump 15. After the pressure tank 5 is used for a long time, the air inside it will be reduced due to leakage and dissolution in water, so it needs to be replenished regularly. Due to the cumbersome operation, the air replenishment efficiency is low. The driving motor 16 in the high-pressure pump 15 is operated to make the high-pressure pump 15 operate. The high-pressure pump 15 guides the water in the water tank 19 from the fourth connecting pipe 18 into the third connecting pipe 17, and from the third connecting pipe 17 into the second connecting pipe 13, and then from the second connecting pipe 13 into the three-way pipe 12. Most of the water is sprayed out from the three-way pipe 12 at high pressure, and a small part enters the first connecting pipe 10, and then enters the pressure tank 5 from the first connecting pipe 10. When the pressurized water enters the pressure tank 5, the air sealed in the tank is compressed. According to Boyle's gas law, the volume of the gas decreases and the pressure increases after being compressed, until the gas pressure in the pressure tank 5 is reduced. When the pressure of the air and the water are consistent, the water intake is stopped; the instantaneous flow rate of the high-pressure pump 15 not only changes with time, but is also discontinuous. When the high-pressure pump 15 is unstable, that is, the water output is discontinuous, the water flow pressure in the three-way pipe 12 decreases, and the gas pressure in the pressure tank 5 is greater than the water pressure. The air volume in the pressure tank 5 expands to squeeze the water in the tank out of the pressure tank 5 and replenish it into the system until the air gas pressure and the water pressure are consistent again, and the drainage is stopped, thereby achieving the pressure stabilization operation of the high-pressure pump 15; in this process, a drain valve 11 is installed on the first connecting pipe 10 between the high-pressure pump 15 and the three-way pipe 12, and the drain valve 11 can automatically identify air and water, thereby achieving the purpose of automatic air blocking and drainage; at the same time, a check valve 14 is installed on the second connecting pipe 13 between the three-way pipe 12 and the high-pressure pump 15, which prevents water from flowing back into the high-pressure pump 15 during the pressure stabilization process, thereby achieving the stability of the pressure stabilization;

[0023] During the use of the pressure tank 5, the electric contact pressure gauge 6 thereon detects the air pressure inside it all the time and sends the detected information to the electric control cabinet 3. The electric control cabinet 3 receives the signal. When the gas in the pressure tank 5 is consumed too much and the gas pressure in the pressure tank 5 is too low, the electric control cabinet 3 controls the air pump 8 and the solenoid valve 21 to open at the same time. The solenoid valve 21 opens the air duct 9, and the air pump 8 guides the air from the air duct 9 into the pressure tank 5 to realize the opening of the pressure tank 5 and replenish the gas, which is beneficial to improve the gas replenishment efficiency.

[0024] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A pressure stabilizing device for a high-pressure pump, characterized in that The invention comprises a base (1), a support frame (2) is mounted on the base (1), an electric control cabinet (3) is mounted on the support frame (2), a tripod (4) is mounted on the base (1), a pressure tank (5) is mounted on the tripod (4), an electric contact pressure gauge (6) is mounted on the pressure tank (5), the electric contact pressure gauge (6) is connected to the electric control cabinet (3) through a wire, a probe of the electric contact pressure gauge (6) is located inside the pressure tank (5), an air charging head (7) is mounted on the top side of the pressure tank (5), the pressure tank (5) is filled with air, and the bottom An air pump (8) is installed on the seat (1) through the machine base, the air pump (8) is connected to the electric control cabinet (3) through a wire, an air guide pipe (9) is installed on the air pump (8), the other side of the air guide pipe (9) is connected to the inflation head (7), an electromagnetic valve (21) is installed on the air guide pipe (9), the electromagnetic valve (21) is connected to the electric control cabinet (3) through a wire, a first connecting pipe (10) is installed on the side wall of the pressure tank (5), a drain valve (11) is installed on the first connecting pipe (10), and a three-way pipe (12) is installed on the first connecting pipe (10).

2. A pressure stabilizing device for a high-pressure pump according to claim 1, characterized in that: The other end of the three-way pipe (12) is connected to a second connecting pipe (13), and a check valve (14) is installed on the second connecting pipe (13).

3. A pressure stabilizing device for a high-pressure pump according to claim 2, characterized in that: The second connecting pipe (13) is connected to a high-pressure pump (15), and the high-pressure pump (15) is connected to the base (1) via a machine base.

4. A pressure stabilizing device for a high-pressure pump according to claim 3, characterized in that: A drive motor (16) is installed on the high-pressure pump (15), and the drive motor (16) is connected to the electric control cabinet (3) via a wire.

5. A pressure stabilizing device for a high-pressure pump according to claim 3, characterized in that: The high-pressure pump (15) is connected to a third connecting pipe (17), and the third connecting pipe (17) is connected to a fourth connecting pipe (18).

6. A pressure stabilizing device for a high-pressure pump according to claim 1, characterized in that: A water storage tank (19) is installed on the base (1), the water storage tank (19) is fixedly connected to a fourth connecting pipe (18), and a gate valve (20) is installed on the fourth connecting pipe (18).