Calcining furnace for preparing carburant
By designing a stirring mechanism and anti-precipitation assembly in the calciner that include fixed rods, rotary rods, gears, motors, mounting frames, stirring leaves and anti-precipitation components in the calciner, the uneven heating problem caused by gravity during the calcination process is solved, and the uniform heating and calcination quality of the raw materials are improved.
Patent Information
- Application Number
- CN202421818688.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-30
AI Technical Summary
During the calcination process of existing calcining furnaces, due to the influence of gravity of the raw materials, heavier raw materials may precipitate at the lower end of the calcining furnace, and lighter raw materials are at the middle and upper end, resulting in the failure of the lower end raw materials to be completely calcined.
A calciner is designed, using a stirring mechanism and an anti-precipitation assembly including a fixed rod, a rotary rod, a gear, a motor, a mounting frame, agitation blade and an anti-precipitation assembly. Through the synergy of these components, the circular movement and up and down movement of the raw materials are achieved, preventing precipitation and ensuring uniform heating.
Through this design, the raw materials can be heated evenly during the calcination process, avoiding the problem of uneven heating caused by gravity, and ensuring the calcination quality and the uniformity of the finished product.
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Figure CN222824723U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of calcination, in particular to a calcining furnace for preparing a carburizer. Background Art
[0002] Recarburizer is a carbon-containing substance added to make up for the carbon content burned off during the steel smelting process. It is an indispensable additive in steel smelting. It can significantly increase the carbon content of steel and help reduce the sulfur content, thereby improving the physical and mechanical properties of steel, such as strength, hardness and corrosion resistance.
[0003] After searching, Chinese patent announcement number: CN220981938U discloses a calcining furnace for preparing a carburizer, including a bottom plate and a top plate, a fixed ring on the outside of an arc rod is rotatably connected to a guide rail arranged on a vertical rod, a shaking rotating assembly is fixedly mounted on the inner wall of the arc rod, a guide heating assembly is rotatably arranged on the bottom plate and the top plate, a spray gun is mounted on the movable end thereof, the guide heating assembly is transmission-connected to the shaking rotating assembly, a blocking assembly is connected to the rotating end of the guide heating assembly, and the blocking assembly intermittently blocks the feed end during the movement of the guide heating assembly. When the above application document is actually used, the carburizer is stored in a feeding barrel for preheating through the provided blocking assembly, so that the internal temperature of the carburizers extracted from the same batch remains consistent, the carburizer can be fully heated, the quality of calcination can be guaranteed, and the preheating and cooling processes at the upper and lower ends of the arc rod are carried out simultaneously, which can effectively utilize the emitted heat and improve the utilization efficiency of heat.
[0004] Although the above application document can disperse the raw materials in the calcining furnace by stirring the arc rod, in the actual use process, since the raw materials are often affected by gravity, the heavier raw materials may be deposited at the lower end of the calcining furnace, and the lighter raw materials are in the middle and upper end of the calcining furnace. Therefore, during calcination, the raw materials at the lower end may not be completely calcined. Therefore, a calcining furnace for preparing a carburizer is proposed to solve the above problem. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a calcining furnace for preparing a carburizer, aiming to improve the problem in the prior art that raw materials are easily accumulated at the bottom due to gravity, resulting in poor heating effect.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a calcining furnace for preparing a carburizer, comprising a furnace body, the outer wall of the furnace body is fixedly connected to a bracket, the top of the bracket is provided with a stirring mechanism, the stirring mechanism comprises a fixing rod, the bottom end of the fixing rod is fixedly connected to the middle of the top of the bracket, the outer wall of the fixing rod is rotatably connected to a rotating rod, the outer wall of the rotating rod which is located on the lower surface of the furnace body is fixedly connected to a gear one, the lower surface of the furnace body is rotatably connected to a gear two, the top of the bracket is fixedly connected to a motor, the outer wall of the rotating rod is fixedly connected to a mounting frame, the inner wall of the mounting frame passes through and is rotatably connected to a rotating rod, the outer wall of the rotating rod is fixedly connected to a stirring blade, the outer wall of the rotating rod is fixedly connected to a bevel gear three, the outer wall of the fixing rod is fixedly connected to a bevel gear four, the bevel gear three is meshed with the bevel gear four, and an anti-precipitation component is commonly provided inside the furnace body and outside the rotating rod.
[0007] As a further description of the above technical solution:
[0008] The anti-precipitation component comprises a movable plate, the outer wall of which is slidably connected to the inner wall of the furnace body, the bottom end of the movable plate is fixedly connected to an extrusion block, and the outer wall of the rotating rod at the lower end of the extrusion block is fixedly connected to the rotating block.
[0009] As a further description of the above technical solution:
[0010] The outer wall of the rotating rod penetrates and is rotatably connected with the inner wall of the furnace body, and the fixing rod penetrates the inner wall of the furnace body.
[0011] As a further description of the above technical solution:
[0012] The output shaft of the motor is fixedly connected to the rotating shaft of gear 2, and gear 2 is meshed with gear 1.
[0013] As a further description of the above technical solution:
[0014] A scraper is fixedly connected to the outer wall of the installation frame. The scraper is arc-shaped, and one end of the scraper away from the installation frame is arranged as a pointed end.
[0015] As a further description of the above technical solution:
[0016] The outer wall of the rotating rod at the upper end of the moving plate is slidably connected with an anti-sticking rod, the length of the anti-sticking rod is consistent with the diameter of the moving plate, and the bottom end of the anti-sticking rod is rotatably connected with the top end of the moving plate.
[0017] As a further description of the above technical solution:
[0018] The installation frame is in a frame shape, and the inner side of the installation frame matches the outer wall shape of the rotating rod, and the outer side of the installation frame fits the inner wall of the furnace body.
[0019] As a further description of the above technical solution:
[0020] The number of the installation frames is set to be several, and the several installation frames are in different vertical positions.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, by arranging the fixed rod, the rotating rod, the gear one, the gear two, the motor, the mounting frame, the rotating rod, the stirring blade, the bevel gear three, the bevel gear four, the moving plate, the extrusion block and the rotating block, the raw material can move in a circle driven by the mounting frame and move up and down driven by the stirring blade at the same time. After settling at the bottom of the furnace body, it can re-enter the moving state driven by the moving plate, thereby ensuring the stirring effect of the raw material, thereby ensuring the uniform heating effect of the raw material and ensuring the quality of the finished product.
[0023] 2. In the utility model, by setting the fixed rod, the rotating rod, the gear one, the gear two, the motor, the mounting frame, the scraper and the anti-sticking rod, the scraper can scrape off the raw materials adhering to the inner wall of the furnace body during the rotation of the mounting frame, and the raw materials adhering to the movable plate can be separated from the movable plate under the drive of the anti-sticking rod, ensuring that the raw materials are not easily unable to move inside the furnace body due to adhesion. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a three-dimensional structural schematic diagram of the overall structure of the utility model;
[0025] Figure 2 It is a schematic cross-sectional view of the three-dimensional structure of the overall structure of the utility model;
[0026] Figure 3 For the utility model Figure 2 A magnified schematic diagram of the three-dimensional structure of part A;
[0027] Figure 4 It is a three-dimensional cross-sectional schematic diagram of a part of the structure of the stirring mechanism and the anti-sedimentation component in the utility model;
[0028] Figure 5 For the utility model Figure 4 A magnified schematic diagram of the three-dimensional structure of part B;
[0029] Figure 6 For the utility model Figure 4 Schematic diagram of the enlarged three-dimensional structure of part C in the middle.
[0030] Legend:
[0031] 1. Furnace body; 2. Bracket; 3. Stirring mechanism; 4. Anti-precipitation component; 31. Fixed rod; 32. Rotating rod; 33. Gear 1; 34. Gear 2; 35. Motor; 36. Mounting frame; 37. Scraper; 38. Rotating rod; 39. Stirring blade; 310. Bevel gear 3; 311. Bevel gear 4; 41. Moving plate; 42. Extrusion block; 43. Rotating block; 44. Anti-sticking rod. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] Reference Figure 1 - Figure 3 The utility model provides an embodiment: a calcining furnace for preparing a carburizer, comprising a furnace body 1, a heating device for heating the furnace body 1 is arranged outside the furnace body 1, and the technology is a prior art and can be implemented by technicians in this field, so it will not be described in detail in this case. The outer wall of the furnace body 1 is fixedly connected with a bracket 2, and a stirring mechanism 3 is arranged at the top of the bracket 2. The stirring mechanism 3 comprises a fixed rod 31, and the fixed rod 31 is in the shape of a cylinder. The bottom end of the fixed rod 31 is fixedly connected to the middle part of the top of the bracket 2, and the outer wall of the fixed rod 31 is rotatably connected with a rotating rod 32. The rotating rod 32 is located on the outer wall of the lower surface of the furnace body 1 and is fixedly connected with a gear 1 33. The lower surface of the furnace body 1 is rotatably connected with a gear 2 34, and the gear 1 33 is meshed with the gear 2 34. The top of the bracket 2 is fixedly connected with a motor 35, and the output shaft of the motor 35 is fixedly connected with the rotating shaft of the gear 2 34. The rotating shaft of the gear 2 34 is at the center position of the gear 2 34. The outer wall of the rotating rod 32 passes through and is rotatably connected with the inner wall of the furnace body 1.
[0034] Reference Figure 2 . Figure 4 and Figure 5The fixing rod 31 passes through the inner wall of the furnace body 1, and the outer wall of the rotating rod 32 is fixedly connected with a mounting frame 36. The mounting frame 36 is in a frame shape, and the inner side of the mounting frame 36 matches the outer wall shape of the rotating rod 32, and the outer side of the mounting frame 36 matches the inner wall of the furnace body 1. The number of mounting frames 36 is set to be several, and several mounting frames 36 are in different vertical positions. The outer wall of the mounting frame 36 is fixedly connected with a scraper 37. The shape of the scraper 37 is arc-shaped, and the end of the scraper 37 away from the mounting frame 36 is set to a tip. The setting of the tip ensures that the scraper 37 can better scrape the raw materials adhering to the inner wall of the furnace body 1. The position setting of the mounting frame 36 ensures that the mounting frame 36 and the scraper 37 can scrape off the raw materials adhered to the inner wall of the furnace body 1 at different heights. The inner wall of the mounting frame 36 is penetrated by and rotatably connected with a rotating rod 38. The rotating rod 38 is located in the middle of the inner wall of the mounting frame 36. The outer wall of the rotating rod 38 is fixedly connected with a stirring blade 39. The outer wall of the rotating rod 38 is fixedly connected with a bevel gear three 310. The outer wall of the fixed rod 31 is fixedly connected with a bevel gear four 311. The bevel gear three 310 is meshed with the bevel gear four 311. The meshing relationship is set to ensure that the bevel gear three 310 can rotate under the control of the teeth of the bevel gear four 311.
[0035] Reference Figure 2 , Figure 4 and Figure 6 The interior of the furnace body 1 and the exterior of the rotating rod 32 are jointly provided with an anti-precipitation component 4, and the anti-precipitation component 4 includes a movable plate 41, the outer wall of the movable plate 41 is slidably connected to the inner wall of the furnace body 1, the sliding direction of the movable plate 41 is up and down sliding, and the bottom end of the movable plate 41 is fixedly connected with an extrusion block 42, the top view shape of the extrusion block 42 is a semi-circular shape, and the side view shape of the extrusion block 42 is a right-angled trapezoid, the outer wall of the rotating rod 32 at the lower end of the extrusion block 42 is fixedly connected with a rotating block 43, and the shape of the combination of the rotating block 43 and the extrusion block 42 when they are in the same plane is a semi-circular shape, and the outer wall of the rotating rod 32 at the upper end of the movable plate 41 is slidably connected with an anti-sticking rod 44, the length of the anti-sticking rod 44 is consistent with the diameter of the movable plate 41, and the bottom end of the anti-sticking rod 44 is rotatably connected to the top of the movable plate 41.
[0036] Working principle: During use, when the raw material is calcined inside the furnace body 1, the motor 35 drives the gear 2 34 to rotate clockwise, so that the gear 2 34 drives the gear 1 33 to rotate counterclockwise, so that the gear 1 33 drives the rotating rod 32 to rotate counterclockwise, and the rotating rod 32 drives the mounting frame 36 to rotate counterclockwise, so that the scraper 37, driven by the mounting frame 36, enables its tip to scrape off the raw material adhering to the inner wall of the furnace body 1.
[0037] At the same time, during the rotation of the mounting frame 36, since the bevel gear three 310 contacts the teeth of the bevel gear four 311 during the rotation, the bevel gear three 310 cannot only rotate with the mounting frame 36, but also rotates on its own, and drives the rotating rod 38 to rotate, so that the rotating rod 38 drives the stirring blade 39 to rotate, so that the stirring blade 39 drives the raw material to generate a force to move in the up and down directions, thereby preventing the raw material from moving downward due to the action of gravity, resulting in different heating effects of the raw materials in the upper and lower areas.
[0038] At the same time, during the rotation of the rotating rod 32, the rotating rod 32 drives the rotating block 43 to rotate. During the rotation of the rotating block 43, when the inclined surface of the rotating block 43 rotates in the direction of the movement of the inclined surface of the extruding block 42, the rotating block 43 drives the extruding block 42 to move upward, thereby causing the movable plate 41 to move upward, and drives the raw material on the movable plate 41 to move upward. When the rotating block 43 moves to a point where it is no longer in contact with the extruding block 42, the extruding block 42 and the movable plate 41 move downward under the action of gravity. Since the mass of the raw material is lighter than the weight of the movable plate 41, and the mounting frame 36 and the stirring blade 39 can drive the gas flow above the movable plate 41 when they rotate, the raw material is easier to enter the stirring area of the stirring blade 39 and the mounting frame 36 under the action of the airflow driven by the stirring blade 39 and the mounting frame 36.
[0039] At the same time, the anti-sticking rod 44 is driven to rotate during the rotation of the rotating rod 32, so that the anti-sticking rod 44 can separate the raw materials adhering to the moving plate 41 from the moving plate 41, thereby preventing the raw materials from adhering to the upper surface of the moving plate 41 and affecting the calcination effect.
[0040] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A calcining furnace for preparing a carburizer, comprising a furnace body (1), characterized in that: The outer wall of the furnace body (1) is fixedly connected to a bracket (2), and a stirring mechanism (3) is arranged at the top of the bracket (2). The stirring mechanism (3) comprises a fixed rod (31), the bottom end of the fixed rod (31) is fixedly connected to the middle of the top of the bracket (2), the outer wall of the fixed rod (31) is rotatably connected to a rotating rod (32), the outer wall of the rotating rod (32) located on the lower surface of the furnace body (1) is fixedly connected to a gear 1 (33), the lower surface of the furnace body (1) is rotatably connected to a gear 2 (34), and the top of the bracket (2) is fixedly connected to a motor (35). ), the outer wall of the rotating rod (32) is fixedly connected to a mounting frame (36), the inner wall of the mounting frame (36) penetrates and is rotatably connected to a rotating rod (38), the outer wall of the rotating rod (38) is fixedly connected to a stirring blade (39), the outer wall of the rotating rod (38) is fixedly connected to a bevel gear three (310), the outer wall of the fixed rod (31) is fixedly connected to a bevel gear four (311), the bevel gear three (310) is meshed with the bevel gear four (311), and the interior of the furnace body (1) and the exterior of the rotating rod (32) are jointly provided with an anti-sedimentation component (4).
2. A calcining furnace for preparing a carburizer according to claim 1, characterized in that: The anti-precipitation component (4) comprises a movable plate (41), the outer wall of the movable plate (41) is slidably connected to the inner wall of the furnace body (1), the bottom end of the movable plate (41) is fixedly connected to an extrusion block (42), and the outer wall of the rotating rod (32) at the lower end of the extrusion block (42) is fixedly connected to a rotating block (43).
3. A calcining furnace for preparing a carburizer according to claim 1, characterized in that: The outer wall of the rotating rod (32) penetrates through and is rotatably connected to the inner wall of the furnace body (1), and the fixing rod (31) penetrates through the inner wall of the furnace body (1).
4. A calcining furnace for preparing a carburizer according to claim 1, characterized in that: The output shaft of the motor (35) is fixedly connected to the rotating shaft of gear 2 (34), and gear 2 (34) is meshed with gear 1 (33).
5. A calcining furnace for preparing a carburizer according to claim 1, characterized in that: A scraper (37) is fixedly connected to the outer wall of the installation frame (36); the scraper (37) is arc-shaped, and one end of the scraper (37) away from the installation frame (36) is arranged as a pointed end.
6. A calcining furnace for preparing a carburizer according to claim 2, characterized in that: The outer wall of the rotating rod (32) at the upper end of the movable plate (41) is slidably connected with an anti-sticking rod (44), the length of the anti-sticking rod (44) is consistent with the diameter of the movable plate (41), and the bottom end of the anti-sticking rod (44) is rotatably connected to the top end of the movable plate (41).
7. A calcining furnace for preparing a carburizer according to claim 1, characterized in that: The shape of the installation frame (36) is a frame, and the inner side of the installation frame (36) matches the shape of the outer wall of the rotating rod (32), and the outer side of the installation frame (36) fits the inner wall of the furnace body (1).
8. A calcining furnace for preparing a carburizer according to claim 1, characterized in that: The number of the installation frames (36) is set to be a plurality, and the plurality of installation frames (36) are located in different vertical positions.