Parallelism detection tool for electromagnetic power-off brake

By designing an electromagnetic brake parallelism detection tool including an electric rotating table, an installation platform, an XY axis adjustment device and a laser rangefinder, the problem of lack of electromagnetic brake parallelism detection equipment in the prior art is solved, and the effective detection of the parallelism of the armature surface of the electromagnetic brake is achieved, and the product pass rate is improved.

CN222825009UActive Publication Date: 2025-05-02TSE TECH NINGBO
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Patent Information

Application Number
CN202421780181.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-05-02
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

The prior art lacks equipment for parallelism detection of electromagnetic loss brakes, resulting in a high product residual rate.

Method used

A parallelism detection tool for electromagnetic deactivated brakes is designed, including an electric rotating table, a removable mounting platform, an XY axis adjustment device and a laser rangefinder. Through these components, the parallelism of the four armature surfaces of electromagnetic deactivated brakes is detected.

Benefits of technology

Effectively detect the parallelism of the armature surface of the electromagnetic loss brake, improve product pass rate, and reduce residual rate.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222825009U_ABST
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Abstract

The utility model relates to a parallelism detection tool for an electromagnetic power-off brake, which comprises a tool bottom plate, an electric rotating table is mounted at the upper end of the tool bottom plate, a detachable mounting platform is mounted at the upper end of the electric rotating table, a circular groove is formed in the upper end of the mounting platform, and a central cylinder is arranged in the middle of the bottom surface of the circular groove. A plurality of hole site inserting columns are arranged on the bottom face of the circular groove around the central cylinder, a vertical plate is vertically installed at the position, located behind the electric rotating table, of the upper end of the tool bottom plate, a horizontally-arranged extending plate is arranged at the front end of the upper portion of the vertical plate, and an XY-axis adjusting device is installed at the lower end of the extending plate. And a laser range finder is mounted at the lower end of the XY-axis adjusting device. According to the utility model, the parallelism of the surfaces of four armatures is detected, the parallelism of the surfaces of the armatures of the screened electromagnetic power-off brake meets the requirement, and the qualified rate of products is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electromagnetic power-off brakes, in particular to a parallelism detection tool for electromagnetic power-off brakes. Background Art

[0002] Electromagnetic power-off brakes are often used to stop the rotation of motors. Power-off brakes are achieved by cutting off the power to the electromagnet, causing the armature to lose its electromagnetic force and be pushed toward the friction plate by the spring, causing the friction plate to be tightly held and stop rotating. Figure 6 As shown, a circular through hole 28 is opened in the middle of the electromagnetic de-energizing brake 4, and a plurality of mounting through holes 27 are arranged around the circular through hole 28 on the edge portion of the electromagnetic de-energizing brake 4. Four armatures 29 are evenly arranged around the circular through hole 28 on the electromagnetic de-energizing brake 4, and the distance between the surface of each armature 29 and the yoke of the electromagnetic de-energizing brake 4 needs to meet the standard of less than 0.1 mm to ensure that the parallelism of the surface of the armature 29 meets the requirements. However, there is currently no equipment for detecting the parallelism of the electromagnetic de-energizing brake, resulting in a high rate of defective products. Summary of the invention

[0003] The technical problem to be solved by the utility model is to provide a parallelism detection tool for an electromagnetic power-off brake, which detects the parallelism of four armature surfaces, ensures that the parallelism of the armature surfaces of the screened electromagnetic power-off brakes meets the requirements, and improves the product qualification rate.

[0004] The technical solution adopted by the utility model to solve its technical problems is: to provide a parallelism detection tool for an electromagnetic power-off brake, including a tool base plate, an electric rotating table is installed on the upper end of the tool base plate, a detachable mounting platform is installed on the upper end of the electric rotating table, a circular groove is opened on the upper end of the mounting platform, a central cylinder is arranged in the middle of the bottom surface of the circular groove, a plurality of hole-position plug-in columns are arranged around the central cylinder on the bottom surface of the circular groove, a vertical plate is vertically installed on the upper end of the tool base plate behind the electric rotating table, a horizontally arranged extension plate is arranged at the front end of the upper end of the vertical plate, an XY-axis adjustment device is installed on the lower end of the extension plate, and a laser rangefinder is installed on the lower end of the XY-axis adjustment device.

[0005] As a supplement to the technical solution described in the utility model, the electric rotating table and the mounting platform are fixedly connected by fasteners.

[0006] As a supplement to the technical solution described in the utility model, the XY axis adjustment device comprises an upper plate, a middle adjustment plate and a lower plate, the lower end of the upper plate is provided with a middle adjustment plate which slides laterally, the lower end of the middle adjustment plate is provided with a lower plate which slides forward and backward, the lower end of the lower plate is provided with a laser rangefinder, a limit plate is provided on the middle part of the left side and the middle part of the rear end of the middle adjustment plate, each limit plate is provided with a long through hole, an adjusting bolt is provided in the long through hole, a first stopper is provided on the front end of the upper plate, a first feed knob is screwed on the front end of the middle adjustment plate, one end of the first feed knob supports the first stopper, a second stopper is provided on the right side of the middle adjustment plate, a second feed knob is screwed on the right side of the lower plate, one end of the second feed knob supports the second stopper, one end of the adjusting bolt located on the left side is screwed on to the lower plate, and one end of the adjusting bolt located at the rear is screwed on to the upper plate.

[0007] As a supplement to the technical solution described in the utility model, a supporting rotary seat is installed on the front end of the middle adjustment plate and the right side of the lower plate, and the first feed knob and the second feed knob are respectively threadedly screwed on the corresponding supporting rotary seats.

[0008] As a supplement to the technical solution described in the utility model, a fixing clamp is installed at the lower end of the lower plate, a through hole is opened in the middle of the fixing clamp for inserting the upper part of the laser rangefinder, and a plurality of locking bolts are provided on the side of the fixing clamp, and one end of the locking bolt passes through the through hole to support the laser rangefinder.

[0009] Beneficial effects: The utility model relates to a parallelism detection tool for an electromagnetic power-off brake, which detects the parallelism of four armature surfaces to ensure that the parallelism of the armature surfaces of the screened electromagnetic power-off brakes meets the requirements, thereby improving the product qualification rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 This is a schematic diagram of the structure of the utility model after the electromagnetic power-off brake is installed;

[0011] Figure 2 This is a schematic diagram of the structure of the utility model without the electromagnetic power-off brake installed;

[0012] Figure 3 It is a structural schematic diagram of the XY axis adjustment device described in the utility model;

[0013] Figure 4 It is a structural schematic diagram of the middle adjustment plate described in the utility model;

[0014] Figure 5 It is a structural schematic diagram of the fixing fixture described in the utility model;

[0015] Figure 6It is a top view of the electromagnetic power-off brake described in the utility model.

[0016] Illustration: 1. Tooling base plate, 2. Electric rotating table, 3. Mounting platform, 4. Electromagnetic power-off brake, 5. Laser rangefinder, 6. XY axis adjustment device, 7. Extension plate, 8. Vertical plate, 9. Circular groove, 10. Central cylinder, 11. Hole plug column, 12. Fastener, 13. Upper plate, 14. Middle adjustment plate, 15. Lower plate, 16. Fixing fixture, 17. Limit plate, 18. Adjusting bolt, 19. First stopper, 20. First feed knob, 21. Second stopper, 22. Second feed knob, 23. Long through hole, 24. Supporting swivel seat, 25. Through hole, 26. Locking bolt, 27. Mounting through hole, 28. Circular through hole, 29. Armature. DETAILED DESCRIPTION

[0017] The present invention is further described below in conjunction with specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the claims attached to this application.

[0018] The embodiment of the utility model relates to a parallelism detection tool for an electromagnetic power-off brake, such as Figure 1-6 As shown, it includes a tooling base plate 1, an electric rotating table 2 is installed on the upper end of the tooling base plate 1, a detachable mounting platform 3 is installed on the upper end of the electric rotating table 2, a circular groove 9 is opened on the upper end of the mounting platform 3, a central cylinder 10 is provided in the middle of the bottom surface of the circular groove 9, and three hole plug columns 11 are arranged around the central cylinder 10 on the bottom surface of the circular groove 9. The upper end of the tooling base plate 1 is located behind the electric rotating table 2 and a vertical plate 8 is vertically installed. The front end of the upper part of the vertical plate 8 is provided with a horizontally arranged extension plate 7, and the lower end of the extension plate 7 is installed with an XY axis adjustment device 6, and the lower end of the XY axis adjustment device 6 is installed with a laser rangefinder 5.

[0019] The electric rotating table 2 and the mounting platform 3 are fixedly connected by fasteners 12, and the mounting platform 3 is designed to be replaceable, which is convenient for later maintenance and replacement.

[0020] Working process: first put the electromagnetic de-energizing brake 4 on the mounting platform 3, align the circular through hole 28 of the electromagnetic de-energizing brake 4 with the central cylinder 10 and insert it, then rotate the electromagnetic de-energizing brake 4 so that the three mounting through holes 27 on the edge of the electromagnetic de-energizing brake 4 are correspondingly inserted into the three hole plugs 11, and cooperate with the inner wall of the circular groove 9 to realize the positioning and installation of the electromagnetic de-energizing brake 4, then turn on the switch of the laser rangefinder 5, adjust the front, back, left and right positions of the laser rangefinder 5 through the XY axis adjustment device 6 to ensure that the detection position falls on the armature 29 in the middle of the brake, then start the electric rotating table 2 to control the rotation of the mounting platform 3, and measure the heights of the armature 29 at four positions respectively. If the heights of the four armatures 29 meet the requirements, the parallelism of the electromagnetic de-energizing brake 4 is qualified, otherwise, it is unqualified.

[0021] Detection principle: This parallelism adjustment tool for electromagnetic power-off brake detects the parallelism of the armature 29 surface to ensure that the distance between the armature 29 surface and the yoke of the electromagnetic brake meets the standard of less than 0.1 mm after power-off, and ensures that the parallelism of the armature 29 surface meets the requirements. In actual engineering, the height of the armature 29 at different positions is measured by the laser rangefinder 5 to determine the parallelism of the armature 29 surface.

[0022] The XY axis adjustment device 6 includes an upper plate 13, a middle adjustment plate 14 and a lower plate 15. The lower end of the upper plate 13 is installed with a middle adjustment plate 14 that slides horizontally, and the lower end of the middle adjustment plate 14 is installed with a lower plate 15 that slides forward and backward. The lower end of the lower plate 15 is installed with a laser rangefinder 5. A limit plate 17 is installed in the middle of the left side and the middle of the rear end of the middle adjustment plate 14. Each limit plate 17 is provided with a long through hole 23. An adjusting bolt 18 is installed in the long through hole 23. A first stopper 19 is installed at the front end of the plate 13, and a first feed knob 20 is screwed on the front end of the middle adjustment plate 14, and one end of the first feed knob 20 presses against the first stopper 19. A second stopper 21 is installed on the right side of the middle adjustment plate 14, and a second feed knob 22 is screwed on the right side of the lower plate 15, and one end of the second feed knob 22 presses against the second stopper 21. One end of the adjusting bolt 18 located on the left side is screwed on the lower plate 15, and one end of the adjusting bolt 18 located at the rear is screwed on the upper plate 13.

[0023] Generally, before adjustment, the middle adjustment plate 14, the lower plate 15 and the laser rangefinder 5 are at the leftmost position. When the position needs to be adjusted to the right, the rear adjustment bolt 18 is loosened, and one end of the first feed knob 20 presses against the first stopper 19. The upper plate 13 remains stationary. The middle adjustment plate 14, the lower plate 15 and the laser rangefinder 5 will slide to the right as the first feed knob 20 rotates. After reaching the desired position, tighten the rear adjustment bolt 18.

[0024] Generally, the lower plate 15 and the laser rangefinder 5 are at the frontmost position before adjustment. When the position needs to be adjusted backward, the adjusting bolt 18 on the left is loosened, and one end of the second feed knob 22 is against the second stopper 21. The upper plate 13 and the middle adjustment plate 14 remain stationary. The lower plate 15 and the laser rangefinder 5 will slide backward as the second feed knob 22 rotates. After reaching the desired position, tighten the adjusting bolt 18 on the left.

[0025] The XY axis adjustment device 6 is a precision adjustment device, and the adjustable distance is small.

[0026] A support seat 24 is installed at the front end of the middle adjustment plate 14 and the right side of the lower plate 15 , and the first feed knob 20 and the second feed knob 22 are respectively screwed on the corresponding support seat 24 .

[0027] A fixing fixture 16 is installed at the lower end of the lower plate 15 , and a through hole 25 is opened in the middle of the fixing fixture 16 for inserting the upper part of the laser rangefinder 5 . A plurality of locking bolts 26 are provided on the side of the fixing fixture 16 , and one end of the locking bolt 26 passes through the through hole 25 to support the laser rangefinder 5 .

[0028] The rotation angle of the electric rotating table 2 is controllable. The electric rotating table 2 can be directly purchased on the market and is an existing component, so it is not elaborated in detail.

[0029] In the description of the present utility model, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present utility model; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.

[0030] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" may include both "above" and "below". The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0031] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the utility model.

[0032] The above is a detailed introduction to the parallelism detection tooling for the electromagnetic power-off brake provided by the present application. This article uses specific examples to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method of the present application and its core idea; at the same time, for general technical personnel in this field, based on the ideas of the present application, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as a limitation on the present application.

Claims

1. A parallelism detection tool for an electromagnetic power-off brake, comprising a tool base plate (1), characterized in that: An electric rotating table (2) is installed on the upper end of the tooling base plate (1), and a detachable mounting platform (3) is installed on the upper end of the electric rotating table (2). A circular groove (9) is opened on the upper end of the mounting platform (3), and a central cylinder (10) is arranged in the middle of the bottom surface of the circular groove (9). A plurality of hole-positioned plug-in columns (11) are arranged around the central cylinder (10) on the bottom surface of the circular groove (9). A vertical plate (8) is vertically installed on the upper end of the tooling base plate (1) behind the electric rotating table (2), and a horizontally arranged extension plate (7) is arranged at the front end of the upper part of the vertical plate (8). An XY-axis adjustment device (6) is installed on the lower end of the extension plate (7), and a laser rangefinder (5) is installed on the lower end of the XY-axis adjustment device (6).

2. The parallelism detection tool for electromagnetic power-off brake according to claim 1 is characterized in that: The electric rotating platform (2) and the mounting platform (3) are fixedly connected by fasteners (12).

3. The parallelism detection tool for electromagnetic power-off brake according to claim 1 is characterized in that: The XY axis adjustment device (6) comprises an upper plate (13), a middle adjustment plate (14) and a lower plate (15), wherein a middle adjustment plate (14) which slides laterally is installed at the lower end of the upper plate (13), a lower plate (15) which slides forward and backward is installed at the lower end of the middle adjustment plate (14), a laser rangefinder (5) is installed at the lower end of the lower plate (15), a limit plate (17) is installed at the middle of the left side and the middle of the rear end of the middle adjustment plate (14), each limit plate (17) is provided with a long through hole (23), an adjustment bolt (18) is installed in the long through hole (23), and the upper plate (13) is provided with a middle adjustment plate (14) which slides forward and backward. A first stopper (19) is installed at the front end of the plate (13); a first feed knob (20) is screwed on the front end of the middle adjustment plate (14); one end of the first feed knob (20) presses against the first stopper (19); a second stopper (21) is installed on the right side of the middle adjustment plate (14); a second feed knob (22) is screwed on the right side of the lower plate (15); one end of the second feed knob (22) presses against the second stopper (21); one end of the adjustment bolt (18) located on the left side is screwed on the lower plate (15); one end of the adjustment bolt (18) located at the rear is screwed on the upper plate (13).

4. The parallelism detection tool for electromagnetic power-off brake according to claim 3 is characterized in that: A support seat (24) is installed at the front end of the middle adjustment plate (14) and the right side of the lower plate (15), and the first feed knob (20) and the second feed knob (22) are respectively screwed on the corresponding support seat (24).

5. The parallelism detection tool for electromagnetic power-off brake according to claim 3 is characterized in that: A fixing fixture (16) is installed at the lower end of the lower plate (15), and a through hole (25) is provided in the middle of the fixing fixture (16) for inserting the upper part of the laser rangefinder (5). A plurality of locking bolts (26) are provided on the side of the fixing fixture (16), and one end of the locking bolt (26) passes through the through hole (25) to support the laser rangefinder (5).