Circuit breaker rotating shaft detection clamp

By designing the circuit breaker shaft detection fixture, the clamping, positioning and detection mechanisms are used to solve the problem of low cantilever welding accuracy detection efficiency, achieving rapid and accurate detection, and reducing labor intensity and skill requirements.

CN222825018UActive Publication Date: 2025-05-02JIANGSU LUOKAI MECHANICAL & ELECTRICAL
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Patent Information

Application Number
CN202421798962.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-05-02
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

The cantilever welding accuracy detection efficiency in the rotating shaft of the circuit breaker in the prior art circuit breaker is low, making it difficult to meet the requirements of shortening large-scale construction time and improving measurement efficiency.

Method used

Design a circuit breaker shaft detection fixture, including a base, clamping mechanism, detection mechanism and positioning mechanism. The clamping mechanism is used to define the horizontal position of the spindle, the positioning mechanism is used to control the circumferential position of the spindle, and the detection mechanism is used to cooperate with the connecting block on the cantilever to determine whether the welding position is qualified.

Benefits of technology

Through this detection fixture, the welding position of the cantilever on the spindle can be quickly and accurately judged, significantly reducing labor intensity and skill requirements, and improving detection efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a circuit breaker rotating shaft detection clamp comprising a pedestal which is provided with at least two clamping mechanisms, a plurality of detection mechanisms and a positioning mechanism. The main shaft is horizontally placed on the clamping mechanism, and the clamping mechanism clamps the main shaft to limit the horizontal position of the rotating shaft; the positioning mechanism is suitable for controlling the circumferential position of the main shaft; the detection mechanism is suitable for detecting the detection block on the cantilever so as to judge whether the welding position of the cantilever on the main shaft is qualified or not. By using the detection fixture, the labor intensity and the skill are greatly reduced, after the detection fixture is adopted, an operator and an inspector only need to install and tighten parts and then perform corresponding detection, excessive complex detection means are not needed, and the labor intensity and the labor skill requirement of the station are greatly reduced.
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Description

Technical Field

[0001] The utility model relates to the field of fixtures, in particular to a circuit breaker shaft detection fixture. Background Art

[0002] like Figure 1 The circuit breaker shaft 1 shown includes a main shaft 11, multiple connecting parts and multiple cantilevers 13. Each cantilever 13 and the connecting part are welded and fixed on the main shaft 11. The main shaft 11 is a round shaft, and a square shaft 12 is formed at one end of the main shaft 11; the cantilever 13 includes a pair of arm plates, a connecting shaft and a connecting block 14. The connecting block 14 is installed at one end of two arm plates through the connecting shaft, and the other ends of the two arm plates are welded to the shaft.

[0003] In the past, the inspection of cantilever welding accuracy and quality on the rotating shaft mainly relied on manual inspection. Traditional manual measuring tools such as height gauges and universal dividing plates, while ensuring dimensional accuracy, were difficult to meet the requirements of shortening construction time for large quantities; this also affected the measurement efficiency. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art, provide a circuit breaker shaft detection fixture, and solve the problem of low efficiency in the cantilever welding accuracy detection of the circuit breaker shaft in the past.

[0005] The technical solution adopted by the utility model to solve its technical problems is:

[0006] A circuit breaker shaft detection fixture is provided, comprising:

[0007] A base, on which at least two clamping mechanisms, a plurality of detection mechanisms and a positioning mechanism are arranged;

[0008] The main shaft is horizontally placed on the clamping mechanism, and the clamping mechanism clamps the main shaft to limit the horizontal position of the rotating shaft;

[0009] The positioning mechanism is suitable for controlling the circumferential position of the spindle;

[0010] The detection mechanism is suitable for detecting the detection block on the cantilever to determine whether the welding position of the cantilever on the main shaft is qualified.

[0011] Furthermore, the detection mechanism includes

[0012] A first positioning block is fixedly arranged on the base, and a sliding hole is provided on the first positioning block;

[0013] The detection block has a detection opening formed at the front end thereof. The detection block moves forward and backward in the sliding hole, and the detection opening is suitable for cooperating with the connecting block on the cantilever.

[0014] Furthermore, a guide groove is provided at the upper end of the detection block, and the guide screw passes from the first positioning block into the guide groove at the upper end of the detection block, and the guide screw limits the position of the detection block moving forward and backward in the sliding hole.

[0015] Furthermore, the clamping mechanism comprises

[0016] A support is fixedly arranged on the base, and the upper end of the support forms a main shaft supporting surface;

[0017] A bracket is fixedly arranged on the base;

[0018] A pressing plate, the rear end of which is hinged to the upper end of the bracket, and the front end of which is suitable for pressing the main shaft;

[0019] A spring has one end connected to the bracket and the other end connected to the pressure plate.

[0020] Furthermore, a pair of supporting bearings are arranged at the upper end of the support, and a pressing bearing is arranged at the front end of the pressing plate.

[0021] Furthermore, the positioning mechanism includes

[0022] A second positioning block is fixedly arranged on the base, and a positioning groove is provided at the upper end of the second positioning block; the square shaft is suitable for extending into the positioning groove;

[0023] The oblique wedge block is suitable for being inserted into the positioning groove and abutting against the side surface of the square shaft in the positioning groove to limit the square shaft from rotating in the positioning groove.

[0024] The beneficial effects of the utility model are:

[0025] The utility model provides a circuit breaker shaft detection fixture, which can quickly limit the horizontal position and the circumferential position of the main shaft through a clamping mechanism and a positioning mechanism respectively, and at the same time cooperates with a connecting block on a cantilever by moving a measuring block in the detection mechanism back and forth. If it can be clamped, it indicates that the welding position of the cantilever on the main shaft is qualified. If it cannot pass or passes with some difficulty during this process, it indicates that the installation position of the cantilever on the main shaft is unqualified.

[0026] The use of this inspection fixture can greatly reduce labor intensity and skills. After adopting this inspection fixture, operators and inspectors only need to install the clamped parts and then do corresponding inspections, without the need for too many complicated inspection methods, which greatly reduces labor intensity and labor skill requirements of this workstation. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The utility model is further described below in conjunction with the accompanying drawings.

[0028] Figure 1 It is a schematic diagram of the circuit breaker shaft;

[0029] Figure 2 This is a top view of the utility model circuit breaker shaft detection fixture;

[0030] Figure 3 This is the front view of the utility model circuit breaker shaft detection fixture;

[0031] Figure 4 is a schematic diagram of the clamping mechanism;

[0032] Figure 5 It is a schematic diagram of the testing organization;

[0033] Figure 6 is a schematic diagram of the positioning mechanism;

[0034] Figure 7 This is a working state diagram of the utility model circuit breaker shaft detection fixture;

[0035] Among them, 1, rotating shaft, 11, main shaft, 12, square shaft, 13, cantilever, 14, connecting block;

[0036] 2. Detection mechanism, 21. First positioning block, 22. Detection block, 23. Guide screw;

[0037] 3. Clamping mechanism, 31. Support, 32. Bracket, 33. Pressing plate, 34. Spring;

[0038] 41. support bearing, 42. press-fit bearing;

[0039] 5. Positioning mechanism, 51. second positioning block, 52. oblique wedge block;

[0040] 6. Base. DETAILED DESCRIPTION

[0041] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0042] The present application provides a circuit breaker shaft detection fixture, which is described in detail below. It should be noted that the description order of the following embodiments does not limit the preferred order of the embodiments of the present application. In the following embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, please refer to the relevant description of other embodiments.

[0043] In order to solve the technical problem of low efficiency in detecting the welding accuracy of the cantilever 13 in the circuit breaker shaft in the prior art, an embodiment of the present application provides a circuit breaker shaft detection fixture, which is described in detail below.

[0044] like Figure 1 The circuit breaker shaft 1 shown includes a main shaft 11, three cantilevers 13 and three connecting parts. Each cantilever 13 includes a connecting block 14. One end of the main shaft 11 is a square shaft 12. The position of the connecting block 14 relative to the main shaft 11 represents the position of the cantilever 13 on the main shaft 11. The circuit breaker shaft detection fixture of the utility model mainly detects the position of the connecting block 14 to determine whether the installation position of the cantilever 13 on the main shaft 11 is qualified.

[0045] like Figures 2 to 7 As shown, a circuit breaker shaft detection fixture includes:

[0046] A base 6, on which two clamping mechanisms 3, three detection mechanisms 2 and a positioning mechanism 5 are arranged;

[0047] The main shaft 11 is horizontally placed on the clamping mechanism 3, and the clamping mechanism 3 clamps the main shaft 11 to limit the horizontal position of the rotating shaft 1;

[0048] The positioning mechanism 5 is suitable for controlling the circumferential position of the spindle 11;

[0049] The detection mechanism 2 is suitable for detecting the detection block 22 on the cantilever 13 to determine whether the welding position of the cantilever 13 on the spindle 11 is qualified.

[0050] To facilitate the handling of the clamp, handles are provided on both sides of the base 6.

[0051] Specifically, as an optional implementation in this embodiment, Figure 5 As shown, the detection mechanism 2 includes

[0052] A first positioning block 21, which is fixedly arranged on the base 6, and a sliding hole is provided on the first positioning block 21;

[0053] The detection block 22 has a detection opening formed at its front end. The detection block 22 moves back and forth in the sliding hole, and its detection opening is suitable for cooperating with the connecting block 14 on the cantilever 13 .

[0054] If the detection block 22 moves forward and its detection port can be plugged into the connection block 14, it means that the welding position of the cantilever 13 is qualified. If the detection block 22 cannot be inserted or is somewhat difficult to insert, it means that the cantilever 13 is unqualified.

[0055] Specifically, as an optional implementation in this embodiment, Figure 5As shown, a guide groove is provided at the upper end of the detection block 22, and the guide screw 23 penetrates into the guide groove at the upper end of the detection block 22 from the first positioning block 21, and the guide screw 23 limits the position of the detection block 22 moving forward and backward in the sliding hole.

[0056] The guide screw 23 and the guide groove can control the front and rear positions of the detection block 22 in the first positioning block 21 to prevent the detection block 22 from moving out of the first positioning block 21 .

[0057] Specifically, as an optional implementation in this embodiment, Figure 4 As shown, the clamping mechanism 3 comprises:

[0058] A support 31 is fixedly arranged on the base 6, and the upper end of the support 31 forms a support surface for the main shaft 11;

[0059] A bracket 32, which is fixedly arranged on the base 6;

[0060] The pressing plate 33 has a rear end hinged to the upper end of the bracket 32 ​​and a front end suitable for pressing the main shaft 11;

[0061] The spring 34 has one end connected to the bracket 32 ​​and the other end connected to the pressing plate 33 .

[0062] Principle of the clamping mechanism 3: The clamping force of the front end of the pressing plate 33 on the main shaft 11 depends on the tension of the spring 34. The front end of the pressing plate 33 is connected to a handle, and the pressing plate 33 can be driven to rotate by the handle.

[0063] In this embodiment, a pair of supporting bearings 41 are disposed at the upper end of the support 31 , and a pressing bearing 42 is disposed at the front end of the pressing plate 33 .

[0064] The support bearing 41 and the press-fit bearing 42 are both deep groove ball bearings.

[0065] The main shaft 11 is clamped between the three bearings, so that the circumferential angle of the main shaft 11 can be adjusted during the installation process.

[0066] Specifically, as an optional implementation in this embodiment, Figure 6 As shown, the positioning mechanism 5 includes

[0067] A second positioning block 51 is fixedly arranged on the base 6, and a positioning groove is provided at the upper end of the second positioning block 51; the square shaft 12 is suitable for extending into the positioning groove;

[0068] The oblique wedge block 52 is suitable for being inserted into the positioning groove and abutting against the side surface of the square shaft 12 in the positioning groove to limit the square shaft 12 from rotating in the positioning groove.

[0069] An inner bevel is formed in the positioning groove, and the bevel cooperates with the inclined wedge block 52 . The design of the inner bevel can expand the space between the square shaft 12 and the positioning groove, making it easier for the inclined wedge block 52 to be inserted.

[0070] Working process of the utility model circuit breaker shaft detection fixture:

[0071] like Figure 7 As shown, the rotating shaft 1 is placed on two clamping mechanisms 3, and the supporting bearing 41 on the support 31 presses the rotating shaft 1, and then the rotating shaft 1 is crimped by the crimping bearing 42, and then the rotating shaft 1 is rotated to make the cantilever 13 face the detection mechanism 2; then in the positioning mechanism 5, the inclined wedge block 52 is inserted into the positioning groove, and the inclined wedge block 52 abuts against the square shaft 12, which limits the rotation of the square shaft 12 and also limits the rotation of the rotating shaft 1, and the cantilever 13 can be detected at this time.

[0072] In the detection mechanism 2, the detection block 22 is moved forward. If the detection block 22 can fit in easily, it means that the cantilever 13 is qualified. If the detection block 22 cannot be inserted or is inserted with difficulty, it means that the cantilever 13 is unqualified.

[0073] The various devices selected in this application (components whose specific structures are not described) are all universal standard parts or components known to technical personnel in this field, and their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods.

[0074] In the description of the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0075] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0076] In the several embodiments provided in the present application, it should be understood that the disclosed systems, devices and methods can be implemented in other ways. The device embodiments described above are merely schematic. For example, the division of the units is only a logical function division. There may be other division methods in actual implementation. For example, multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be through some communication interfaces, and the indirect coupling or communication connection of devices or units can be electrical, mechanical or other forms.

[0077] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0078] In addition, each functional unit in each embodiment of the present utility model may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit.

[0079] Based on the above ideal embodiments of the utility model, the relevant staff can make various changes and modifications without deviating from the technical concept of the utility model through the above description. The technical scope of the utility model is not limited to the content of the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A circuit breaker shaft detection fixture, characterized in that: include A base, on which at least two clamping mechanisms (3), a plurality of detection mechanisms and a positioning mechanism are arranged; The main shaft (11) is horizontally placed on the clamping mechanism (3), and the clamping mechanism (3) clamps the main shaft (11) to limit the horizontal position of the rotating shaft (1); The positioning mechanism (5) is suitable for controlling the circumferential position of the main shaft (11); The detection mechanism (2) is suitable for detecting a detection block (22) on the cantilever (13) to determine whether the welding position of the cantilever (13) on the main shaft (11) is qualified.

2. The circuit breaker shaft detection fixture according to claim 1, characterized in that: The detection mechanism (2) comprises A first positioning block (21) is fixedly arranged on the base, and a sliding hole is provided on the first positioning block (21); A detection block (22) is formed with a detection opening at the front end of the detection block (22). The detection block (22) moves forward and backward in the sliding hole, and the detection opening is suitable for cooperating with the connecting block (14) on the cantilever (13).

3. The circuit breaker shaft detection fixture according to claim 2, characterized in that: A guide groove is provided at the upper end of the detection block (22), and a guide screw (23) is inserted from the first positioning block (21) into the guide groove at the upper end of the detection block (22). The guide screw (23) limits the position of the detection block (22) moving forward and backward in the sliding hole.

4. The circuit breaker shaft detection fixture according to claim 1, characterized in that: The clamping mechanism (3) comprises A support (31) is fixedly arranged on the base, and the upper end of the support (31) forms a support surface for the main shaft (11); A bracket (32) is fixedly arranged on the base; A pressing plate (33), the rear end of which is hinged to the upper end of the bracket (32), and the front end of which is suitable for pressing the main shaft (11); A spring (34) has one end connected to the bracket (32) and the other end connected to the pressing plate (33).

5. The circuit breaker shaft detection fixture according to claim 4, characterized in that: A pair of supporting bearings (41) are arranged at the upper end of the support (31), and a pressing bearing (42) is arranged at the front end of the pressing plate (33).

6. The circuit breaker shaft detection fixture according to claim 1, characterized in that: The positioning mechanism (5) comprises A second positioning block (51) is fixedly arranged on the base, and a positioning groove is provided at the upper end of the second positioning block (51); the square shaft (12) is adapted to extend into the positioning groove; The inclined wedge block (52) is suitable for being inserted into the positioning groove and abutting against the side surface of the square shaft (12) in the positioning groove to limit the square shaft (12) from rotating in the positioning groove.