Transformer sheet inserting tool and sheet inserting system

By using a telescopic holding mechanism to move the material rack during the transformer manufacturing process, the problems of high labor intensity and occupational disease risks caused by operators frequently turning around to pick up and place silicon steel sheets are solved, and the effect of improving the efficiency of inserting the sheet and reducing labor intensity is achieved.

CN222826214UActive Publication Date: 2025-05-02TBEA HENGYANG TRANSFORMERS
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Patent Information

Application Number
CN202421723989.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-05-02
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

During the transformer manufacturing process, operators need to turn around frequently to pick up and place silicon steel sheets, which leads to high labor intensity, long time, and prone to occupational diseases.

Method used

A transformer insert tooling is designed, using a holding mechanism that can extend and contract, and hold the material rack and move it above the iron core position to ensure that the material rack and the iron core are located on the same side of the operator at the same time, thereby reducing turning movement.

Benefits of technology

By reducing the operator's turn movements, the insertion efficiency is improved, the labor intensity is reduced, and the physical health of the operator is effectively protected.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a transformer sheet inserting tool which comprises a supporting mechanism, the supporting mechanism is a telescopic mechanism capable of stretching and contracting, the supporting mechanism is arranged in the direction of a connecting line of an iron core placing position and a sheet inserting operation position, and the stretching length is not smaller than the distance between the iron core placing position and an assembling frame. One end of the supporting mechanism serves as a connecting end to be connected to the assembly frame and is higher than the iron core placement position, the assembly frame connected with the connecting end and the iron core placement position are located on the same side of the insertion piece operation position, the assembly frame is far away from the insertion piece operation position compared with the iron core placement position, and the other end of the supporting mechanism serves as a movable end to be used for supporting the material frame. The movable end moves relative to the connecting end through stretching of the supporting mechanism so as to support the material frame to reach the position above the iron core placing position. The tool provided by the utility model is simple in structure and reasonable in layout, simplifies the operation action, effectively improves the insertion efficiency, and reduces the operation intensity. The utility model further provides a transformer insertion piece system.
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Description

Technical Field

[0001] The utility model belongs to the technical field of transformer manufacturing, and in particular relates to a transformer inserting tool and an inserting system. Background Art

[0002] With the development of the electric power industry, the demand for transformers in various industries is also increasing. In the manufacturing process of transformers, it is necessary to insert the iron core. At present, in the industry, for transformers used in automobiles and industries, the insertion method is mostly to place the rack of silicon steel sheets on the assembly rack. The operator on the assembly rack needs to take the silicon steel sheets from the rack on the assembly rack and then turn around to insert the sheets. Depending on the size of the product's iron core, an operator needs to turn around about 2,000 to 5,000 times. The long time and high labor intensity are not only not conducive to improving work efficiency, but also make the inserting operators prone to occupational diseases such as lumbar muscle injury and lumbar disc herniation. Utility Model Content

[0003] The inventor of the utility model discovered that in order to facilitate the operator to take and place silicon steel sheets and insert the sheets, the iron core and the material rack (with silicon steel sheets) need to be set at a position that is convenient for the operator to handle, that is, next to the operator. However, the transformer cores used in automobiles and industrial purposes are currently large in size. If the iron core and the material rack are set on the same side of the operator, at least one of them will be in a position that the operator cannot reach. As a result, the iron core and the material rack need to be set on both sides of the operator respectively to ensure that the operator can easily access them, that is, the iron core placement position and the material rack placement position are on both sides of the sheet insertion operation position. This also results in the operator having to turn around repeatedly to take and insert the sheets during the sheet insertion process.

[0004] Accordingly, the technical problem to be solved by the present invention is to provide a transformer insertion tooling for the above-mentioned deficiencies existing in the prior art, which has a simple structure, a reasonable layout, simplifies the operation, effectively improves the insertion efficiency, and reduces the operation intensity.

[0005] The utility model also provides a transformer inserting system.

[0006] The utility model provides a transformer insert tool, comprising a supporting mechanism, wherein the supporting mechanism is a telescopic mechanism capable of extending and contracting, the supporting mechanism is arranged along the connecting direction of an iron core placement position and an insert operation position, and the extending length is not less than the spacing between the iron core placement position and an assembly frame, one end of the supporting mechanism is connected to the assembly frame as a connecting end, the height is higher than the iron core placement position, and the assembly frame connected to the connecting end is on the same side of the insert operation position as the iron core placement position, and the assembly frame is farther away from the insert operation position than the iron core placement position, the other end of the supporting mechanism is used as a movable end for supporting a material rack, and the movable end is moved relative to the connecting end by extending the supporting mechanism to support the material rack to reach above the iron core placement position.

[0007] Furthermore, the supporting mechanism includes a telescopic component, which includes a plurality of socket parts, each socket part is movably socketed in sequence from the inside to the outside, the outermost socket parts are connected to the assembly frame as connecting ends, the inner socket parts can be movably pulled out relative to the outer socket parts to achieve the extension of the telescopic component, and the material rack is placed on the telescopic component after it is extended to a set length.

[0008] Furthermore, at least one group of two adjacent sleeve pieces is provided with a fastener which penetrates the outer sleeve piece in the radial direction and presses against the inner sleeve piece through the end portion.

[0009] Furthermore, the transformer insert tooling also includes a movable connecting piece, the supporting mechanism includes multiple groups of telescopic components, each group of telescopic components is used to jointly support the material rack, and the outermost sleeve of the telescopic component is movably connected to the assembly frame through a movable connecting piece perpendicular to the telescopic direction of the supporting mechanism, so that the spacing between the telescopic components can be adjusted through the movable connecting piece to match the length of the material rack.

[0010] Furthermore, the transformer insert tooling also includes a movable connecting piece, and the supporting mechanism is provided with a plurality of groups, each group of the supporting mechanism is used to support each material rack respectively, and each group of the supporting mechanism is movably connected to the assembly frame perpendicular to the telescopic direction of the supporting mechanism through a movable connecting piece, so that the spacing between the supporting mechanisms can be adjusted through the movable connecting piece to match the core placement position.

[0011] Furthermore, the movable connecting member includes a guide rail and a slide, the guide rail is arranged on the assembly frame perpendicular to the extension and contraction direction of the supporting mechanism, and the slide is connected to the supporting mechanism and slidably arranged on the guide rail.

[0012] Furthermore, two guide rails are provided, and the two guide rails are arranged in parallel and at intervals. Limiting parts are provided at both ends of the slide. The slide straddles the two guide rails, and the two guide rails are respectively engaged and clamped by the limiting parts at both ends.

[0013] Furthermore, the slide is provided with a fastener which penetrates the slide in the vertical direction and tightens the guide rail through the end.

[0014] The utility model also provides a transformer inserting system, comprising at least one group of inserting stations, each group of the inserting stations is provided with an assembly frame, a material rack and the above-mentioned transformer inserting tooling, each group of the inserting stations includes an inserting operation position, an iron core placement position and a material rack placement position; in one group of the inserting stations, the assembly frame and the iron core placement position are on the same side of the inserting operation position, the connecting end of the supporting mechanism of the transformer inserting tooling is connected to the assembly frame, and the movable end serves as a material rack placement position and can support the material rack to be extended and retracted so that the material rack placement position reaches above the iron core placement position.

[0015] Furthermore, the transformer plug-in system includes two groups of plug-in stations, one side of the assembly frame along the length direction is used as the plug-in operation position, and the other side is used as the connection position of the supporting mechanism, the assembly frames of the two groups of the plug-in stations are arranged in parallel and spaced apart, and the sides of the two assembly frames where the plug-in operation positions are provided are adjacent, the iron core placement position is located between the two assembly frames, and the iron core placement position, the plug-in operation position on one assembly frame and the material rack placement position of the supporting mechanism on the other assembly frame serve as a group of plug-in stations.

[0016] Furthermore, the assembly frame has a two-step structure, wherein the first step surface with a lower height serves as the insert operation position, and the second step surface with a higher height is connected to the supporting mechanism, and the core placement position is not higher than the insert operation position to ensure that the height of the supporting mechanism is higher than the core placement position.

[0017] The transformer inserting tool of the utility model supports the material rack for movement by arranging a retractable supporting mechanism, so that the material rack is moved above the core placement position, so that the material rack placement position and the core placement position are simultaneously located on the same side of the inserting operation position, that is, the operator can face the material rack and the core at the same time, so that the operator at the inserting operation position can take the sheet from the material rack placement position and insert the sheet into the core placement position without turning around. This reasonable layout method changes the original inserting method. Since the operator is spared from turning around, it can improve the efficiency of inserting the sheet while also being ergonomic, thereby protecting the health of the operator to the greatest extent.

[0018] The extended support mechanism enables the supported material rack to reach above the core placement position, which not only fully utilizes the vertical space, but also creatively considers the use of vertical space and cleverly uses the telescopic mechanism to support the material rack, breaking the inherent layout thinking that the material rack placement position and the core placement position cannot be located on the same side of the insert operation position. The support mechanism itself is a telescopic mechanism, and its connection end is connected to the assembly frame. Therefore, the contracted support mechanism is located on the assembly frame as a whole, which can avoid occupying the space above the core placement position after contraction, so it will not affect the normal lifting of the transformer core. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a top view schematic diagram of the transformer insert tooling in Embodiment 1 of the present invention;

[0020] Figure 2 It is a schematic front view of the transformer insert tooling in Embodiment 1 of the present invention;

[0021] Figure 3 is a side view schematic diagram of the transformer insert tooling in Embodiment 1 of the present invention;

[0022] Figure 4 yes Figure 2AA section diagram in;

[0023] Figure 5 is a three-dimensional schematic diagram of the transformer insert tooling in Embodiment 1 of the present invention;

[0024] Figure 6 yes Figure 3 A magnified view of the structure at B in the middle;

[0025] Figure 7 yes Figure 4 A magnified view of the structure at D in the middle;

[0026] Figure 8 yes Figure 4 A magnified view of the structure at C in the middle;

[0027] Fig. 9 It is a structural schematic diagram of the telescopic assembly of the transformer insert tooling in Embodiment 1 of the present invention;

[0028] Fig.10 is another structural schematic diagram of the telescopic assembly of the transformer insert tooling in Embodiment 1 of the present invention;

[0029] Fig.11 It is a schematic diagram of the layout of the transformer plug-in system in Example 2 of the present invention.

[0030] In the figure: 1, assembly frame; 11, first step surface; 12, second step surface; 2, supporting mechanism; 21, telescopic assembly; 211, socket; 212, limiter; 3, material rack; 4, movable connecting part; 41, guide rail; 42, slide; 421, first limiter; 422, second limiter. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the utility model to clearly and completely describe the technical solution in the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, but not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of the utility model.

[0032] In the description of the present invention, it should be noted that the terms "upper", "lower" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience and simplification of the description. They do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0033] In the description of the present invention, the terms "first", "second" and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance.

[0034] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connection", "setting", "installation", "fixation" and the like should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0035] Example 1

[0036] The transformer inserting tool of this embodiment can be used to assist the inserting operation of transformer cores for automobile and industrial purposes. The tool includes a supporting mechanism 2, such as Figures 1 to 5 As shown, the supporting mechanism 2 is a telescopic mechanism that can be extended and retracted. The supporting mechanism 2 is arranged along the connecting line direction of the core placement position and the insert operation position, and the extension length is not less than the distance between the core placement position and the assembly frame 1. One end of the supporting mechanism 2 is connected to the assembly frame 1 as a connecting end, and the height is higher than the core placement position. The assembly frame 1 connected to the connecting end is on the same side of the insert operation position as the core placement position, and the assembly frame 1 is farther away from the insert operation position than the core placement position. Fig.11 As shown, the other end of the supporting mechanism 2 is used as a movable end for supporting the material rack 3. The movable end is moved relative to the connecting end by extending the supporting mechanism 2 to support the material rack 3 to reach above the core placement position.

[0037] Specifically, the supporting mechanism 2 is a telescopic mechanism that can extend and contract in the horizontal direction. The telescopic direction is toward the core placement position. When contracted, the supporting mechanism 2 is completely retracted at the connection end connected to the assembly frame 1. When extended, the active end of the supporting mechanism 2 extends above the core placement position.

[0038] In this embodiment, a retractable supporting mechanism 2 is provided to support the material rack 3 for movement, so that the material rack 3 is moved above the core placement position, so that the material rack placement position and the core placement position are located on the same side of the sheet insertion operation position, that is, the operator can face the material rack and the core at the same time, so that the operator at the sheet insertion operation position can take the sheet from the material rack placement position and insert the sheet into the core placement position without turning around. This reasonable layout method changes the original sheet insertion method. Since the operator's turning around is eliminated, it can improve the efficiency of sheet insertion while also being ergonomic, thereby protecting the operator's health to the greatest extent.

[0039] The extended supporting mechanism 2 enables the supported material rack 3 to reach above the core placement position, which not only fully utilizes the vertical space, but also creatively considers the use of the vertical space and cleverly supports through the telescopic mechanism to break the inherent layout thinking that the material rack placement position and the core placement position cannot be located on the same side of the inserting operation position. The supporting mechanism 2 itself is a telescopic mechanism, and its connecting end is connected to the assembly frame. Therefore, the contracted supporting mechanism 2 is located on the assembly frame 1 as a whole, which can avoid occupying the space above the core placement position after contraction, so it will not affect the normal lifting of the transformer core. And as the silicon steel sheets are continuously inserted into the core, the operator can perform telescopic operation on the supporting mechanism 2 as needed to make it reach the position where the sheet is being inserted, and the supporting mechanism 2 can be easily pulled out and pushed in manually.

[0040] In this embodiment, the supporting mechanism 2 includes a telescopic component 21, such as Figure 6 As shown, the telescopic assembly 21 includes a plurality of sleeves 211, and each sleeve 211 is movably sleeved from the inside to the outside in sequence. Figures 7 to 10 As shown, the outermost sleeve 211 is connected to the assembly frame 1 as a connection end, and the inner sleeve 211 can be relatively movable and withdrawn to achieve the extension of the telescopic component 21. The material rack 3 is placed on the telescopic component 21 after it is extended to a set length. The set length can be selected according to the specific position of the core placement position, which will not be described in detail here.

[0041] Specifically, in two adjacent layers of sleeves 211, the inner sleeve 211 extends from the port of the outer sleeve 211 toward the core placement position, and a stopper 212 protruding outward is provided on the extended end of the inner sleeve 211, so that the extended end size (width or diameter) of the inner sleeve 211 is larger than the port size (width or diameter) of the outer sleeve 211, so as to prevent the inner sleeve 211 from being completely embedded in the outer sleeve 211 and making it difficult to telescope. Each sleeve 211 of this embodiment can be made of square steel structure, the material is easy to obtain and manufacture, and the structural strength is high, and the load-bearing capacity is strong. The extended end can also be fastened at the support platform (i.e., the product clamp) to further increase its load-bearing capacity, which can basically reach 3.5 tons of load-bearing. In this embodiment, each telescopic component 21 is provided with three layers of sleeves 211, so that the telescopic component 21 can be telescopically changed between 2000mm and 4750mm. In other implementations, the number of the sleeves 211 of the telescopic assembly 21 may be increased or decreased depending on the situation.

[0042] In this embodiment, at least one group of two adjacent layers of sleeves 211 may also be provided with a fastener that penetrates the outer sleeve 211 in the radial direction and presses against the inner sleeve 211 through the end. By tightening the fastener, the relative movement between the inner sleeve 211 and the outer sleeve 211 can be limited, which ensures that the telescopic assembly 21 can be extended and maintained at the required position. The inner end of the fastener presses against the inner sleeve, and the outer end may be provided with a rotating handle to facilitate the operation of tightening or loosening. The setting position and number of the fastener can be selected as needed. In this embodiment, it is only set through the outermost sleeve 211 and is not shown in the figure.

[0043] In this embodiment, the transformer insert tooling also includes a movable connection member 4, and the supporting mechanism 2 includes multiple groups of telescopic components 21, each group of telescopic components 21 is used to jointly support the material rack 3, and the outermost sleeve 211 of the telescopic component 21 is movably connected to the assembly frame 1 through the movable connection member 4 perpendicular to the telescopic direction of the supporting mechanism 2, so that the spacing between the telescopic components 21 can be adjusted to match the length of the material rack 3 through the movable connection member 4 to ensure that the material rack 3 can be supported. The supporting mechanism 2 of this embodiment specifically uses two groups of telescopic components 21 to support one material rack 3. In other embodiments, it can also be appropriately increased depending on the length and weight of the material rack.

[0044] In this embodiment, the supporting mechanism 2 is provided with multiple groups, each group of the supporting mechanism 2 is used to support each material rack 3 respectively, and each group of the supporting mechanism 2 (that is, the telescopic components 21 of each group of the supporting mechanism 2) is movably connected to the assembly frame 1 through a movable connecting piece 4 perpendicular to the telescopic direction of the supporting mechanism 2, so as to adjust the spacing between the supporting mechanisms 2 through the movable connecting piece 4 to match the placement position of the iron core. The supporting mechanism 2 of this embodiment is provided with four groups, that is, this embodiment is provided with a total of eight groups of telescopic components 21, distributed along the length direction of the assembly frame 1, which can realize the simultaneous support of four material racks 3, that is, 4 racks of silicon steel sheets can be placed at the same time, meeting the requirements of inserting four window widths of the upper yoke of the transformer core at the same time. In other embodiments, the number of the supporting mechanisms 2 can also be adjusted according to the situation of the transformer core.

[0045] By setting up movable connecting parts, not only the distance between the telescopic components 21 in each group of supporting mechanisms 2 can be adjusted, but also the distance between two adjacent groups of supporting mechanisms 2 can be adjusted. Therefore, the scope of application is wider, and it can be applicable to the support of various silicon steel sheets and various transformer core inserts.

[0046] In this embodiment, the movable connecting member 4 includes a guide rail 41 and a slide 42. Figure 7 As shown, the guide rail 41 is arranged on the assembly frame 1 perpendicular to the telescopic direction of the supporting mechanism 2, and the slide 42 is connected to the supporting mechanism 2 (specifically, connected to the outermost sleeve 211 of the telescopic component 21 in the supporting mechanism 2) and is slidably set on the guide rail 41.

[0047] In this embodiment, two guide rails 41 are provided, and the two guide rails 41 are arranged in parallel and spaced apart. Limiting parts are provided at both ends of the slide. The slide straddles the two guide rails and is engaged with the two guide rails through two limiting parts.

[0048] Specifically, the slide is an inverted U-shaped structure, and its length direction is connected to the outermost sleeve 211 along the telescopic direction of the telescopic assembly 21, and both ends of the length direction are provided with limit parts, and the limit parts include a first limit part 421 and a second limit part 422. The first limit part 421 is connected to the slide body, and the second limit part 422 is connected to the first limit part 421. A horizontal gap is provided between the first limit part 421 and the second limit part 422. The guide rail 41 is made of C-shaped steel, and the C-shaped steel openings of the two guide rails 41 are arranged oppositely. When the slide 42 cooperates with the guide rail 41, the first limit part 421 and the second limit part 422 are respectively clamped on the upper and lower sides of the horizontal part of the top of the C-shaped steel.

[0049] In this embodiment, a fastener is provided on the slide 42, which passes through the slide 42 in the vertical direction and presses against the guide rail 41 through the end. By setting up this fastener structure, the relative movement between the slide 42 and the guide rail 41 can be limited, so as to ensure that each telescopic assembly 21 can be kept at a desired position on the guide rail 41. The bottom end of the fastener presses against the guide rail, and a rotating handle can be provided at the top end to facilitate personnel to operate to press or loosen. The setting position and number of the fastener can be selected as needed, and this embodiment is not shown in the figure.

[0050] This embodiment provides a tooling scheme for forward insertion with reliable structure and convenient manufacture to solve the problems of high labor intensity and long insertion time of the original insertion method, so as to improve the efficiency of insertion and reduce the labor intensity of workers. The specific scheme is that the tooling pre-installed on the assembly frame 1 can be steplessly adjusted according to the length of the product (transformer core) in the length direction of the assembly frame 1 by the movable connecting part 4, and a total of 8 sets of telescopic components 21 are set. When inserting the sheet, the telescopic component 21 in the tooling is pulled out to the top of the transformer body, and then the material rack 3 of the silicon steel sheet is hung on the telescopic component 21. The length direction of the material rack 3 is parallel to the length direction of the transformer, and 4 racks of silicon steel sheets can be placed at the same time to meet the requirements of inserting the sheet of 4 window widths of the upper yoke at the same time. When inserting the sheet, the operator faces the sheet material, and can insert the sheet by picking up the silicon steel sheet, reducing the turning action to achieve the purpose of reducing labor intensity.

[0051] Example 2

[0052] The transformer inserting system of the present embodiment comprises at least one group of inserting stations, each group of inserting stations is provided with an assembly frame 1, a material rack 3 and the transformer inserting tooling in Example 1, each group of inserting stations comprises an inserting operation position, an iron core placement position and a material rack placement position; in one group of inserting stations, the assembly frame 1 and the iron core placement position are on the same side of the inserting operation position, the connecting end of the supporting mechanism 2 of the transformer inserting tooling is connected to the assembly frame 1, and the movable end as the material rack placement position can support the material rack 3 to be extended and retracted so that the material rack placement position reaches above the iron core placement position.

[0053] In this embodiment, the system includes two groups of inserting stations, such as Fig.11 As shown, one side of the assembly rack 1 along the length direction is used as the inserting operation position, and the other side is used as the connection position of the supporting mechanism 2. The assembly racks 1 of the two groups of inserting positions are arranged in parallel and spaced apart, and the sides of the two assembly racks 1 with the inserting operation position are adjacent (the iron core can be set to a state where the upper surface is flush with the inserting operation position, and the operator can walk from the inserting operation position to the iron core to complete the inserting of it), the iron core placement position is located between the two assembly racks 1, and the iron core placement position, the inserting operation position on one assembly rack 1 and the material rack placement position of the supporting mechanism 2 on the other assembly rack 1 are used as a group of inserting positions. In this setting structure, when performing the inserting operation, the supporting mechanism 2 on one assembly rack 1 extends and crosses the idle inserting operation position on the assembly rack 1 to reach above the iron core placement position, and the operator operates on the inserting operation position on the other assembly rack 1. The structural layout is more reasonable, making full use of the space on both sides of the iron core placement position, and the arrangement of the inserting tooling does not change the original layout of the assembly rack 1 and the iron core placement position, but adopts the opposite side grouping method.

[0054] In this embodiment, the assembly frame 1 has a two-step structure, wherein the first step surface 11 with a lower height serves as the insert operation position, and the second step surface 12 with a higher height is connected to the supporting mechanism 2, and the core placement position is not higher than the insert operation position to ensure that the height of the supporting mechanism 2 is higher than the core placement position.

[0055] It is understood that the above embodiments are merely exemplary embodiments used to illustrate the principles of the present invention, but the present invention is not limited thereto. For those skilled in the art, various modifications and improvements can be made without departing from the spirit and essence of the present invention, and these modifications and improvements are also considered to be within the scope of protection of the present invention.

Claims

1. A transformer insert tool, characterized in that: The supporting mechanism (2) comprises a telescopic mechanism capable of extension and contraction, the supporting mechanism (2) being arranged along the connecting line between the core placement position and the insert operation position, and the extension length of the supporting mechanism (2) being not less than the distance between the core placement position and the assembly frame (1). One end of the supporting mechanism (2) is connected to the assembly frame (1) as a connecting end, and is higher than the iron core placement position. The assembly frame (1) connected to the connecting end and the iron core placement position are on the same side of the inserting operation position, and the assembly frame (1) is farther away from the inserting operation position than the iron core placement position. The other end of the supporting mechanism (2) is used as a movable end for supporting the material rack (3), and the movable end is moved relative to the connection end by extending the supporting mechanism (2) to support the material rack (3) to reach above the iron core placement position.

2. The transformer insert tooling according to claim 1, characterized in that: The supporting mechanism (2) comprises a telescopic assembly (21), wherein the telescopic assembly (21) comprises a plurality of sleeve connectors (211). The sleeve pieces (211) are movably sleeved in sequence from the inside to the outside, the outermost sleeve piece (211) is connected to the assembly frame (1) as a connection end, and the inner sleeve piece (211) can be movably withdrawn relative to the outer sleeve piece (211) to achieve the extension of the telescopic assembly (21). The material rack (3) is placed on the telescopic component (21) after being extended to a set length.

3. The transformer insert tooling according to claim 2, characterized in that: At least one group of two adjacent sleeve pieces (211) is provided with a fastener which radially penetrates the outer sleeve piece (211) and presses against the inner sleeve piece (211) through the end.

4. The transformer insert tooling according to claim 2, characterized in that: It also includes a movable connecting member (4), The supporting mechanism (2) comprises a plurality of telescopic components (21), each of which is used to jointly support the material rack (3). The outermost sleeve member (211) of the telescopic assembly (21) is movably connected to the assembly frame (1) via a movable connecting member (4) perpendicular to the telescopic direction of the supporting mechanism (2), so that the spacing between the telescopic assemblies (21) can be adjusted to match the length of the material rack (3) via the movable connecting member (4).

5. The transformer insert tooling according to claim 1, characterized in that: It also includes a movable connecting member (4), The supporting mechanism (2) is provided with a plurality of groups, and each group of supporting mechanism (2) is used to support each material rack (3) respectively. Each group of the supporting mechanisms (2) is movably connected to the assembly frame (1) perpendicular to the extension and contraction direction of the supporting mechanisms (2) through a movable connecting piece (4), so that the spacing between the supporting mechanisms (2) can be adjusted through the movable connecting piece (4) to match the placement position of the iron core.

6. The transformer insert tooling according to claim 4 or 5, characterized in that: The movable connecting member (4) comprises a guide rail (41) and a slide table (42). The guide rail (41) is arranged on the assembly frame (1) perpendicular to the extension and retraction direction of the supporting mechanism (2). The slide (42) is connected to the supporting mechanism (2) and is slidably arranged on the guide rail (41).

7. The transformer insert tooling according to claim 6, characterized in that: The guide rails (41) are provided with two, and the two guide rails (41) are arranged in parallel and at intervals. Both ends of the slide (42) are provided with limiting parts. The slide table (42) is straddled on the two guide rails (41) and is respectively engaged with the two guide rails through the limiting parts at both ends.

8. The transformer insert tooling according to claim 7, characterized in that: The slide table (42) is provided with a fastener which penetrates the slide table (42) in the vertical direction and presses against the guide rail (41) through the end portion.

9. A transformer plug-in system, characterized in that: The invention comprises at least one group of sheet inserting stations, each group of the sheet inserting stations is provided with an assembly frame (1), a material rack (3) and a transformer sheet inserting tool as claimed in any one of claims 1 to 8, and each group of the sheet inserting stations comprises a sheet inserting operation position, an iron core placement position and a material rack placement position; In a group of the inserting stations, the assembly frame (1) and the core placement position are located on the same side of the inserting operation position. The connection end of the supporting mechanism (2) of the transformer insert tool is connected to the assembly frame (1), and the movable end of the other end serves as a material rack placement position and can support the material rack (3) to extend and retract so that the material rack placement position reaches above the iron core placement position.

10. The transformer insert system according to claim 9, characterized in that: Includes two sets of inserting stations, One side of the assembly frame (1) along the length direction serves as an inserting operation position, and the other side serves as a connection position of the supporting mechanism (2). The two groups of assembly racks (1) of the inserting stations are arranged in parallel and spaced apart, and the sides of the two assembly racks (1) provided with the inserting operation stations are adjacent to each other. The iron core is placed between two assembly frames (1). The iron core placement position, the sheet inserting operation position on one assembly frame (1) and the material rack placement position of the supporting mechanism (2) on another assembly frame (1) serve as a set of sheet inserting workstations.

11. The transformer insert system according to claim 10, characterized in that: The assembly frame (1) has a two-step structure. The first step surface (11) with a lower height is used as the inserting operation position, and the second step surface (12) with a higher height is connected to the supporting mechanism (2). The iron core placement position is not higher than the insert operation position, so as to ensure that the height of the supporting mechanism (2) is higher than the iron core placement position.