Novel cable joint structure
By designing a new cable joint structure, using rotary rods and threaded connections, combined with insulating rubber and sealing gaskets, the problem of the insulating rubber and sealing gaskets cannot be fixed, and the safe and stable connection of photovoltaic cables and the normal operation and safety of photovoltaic modules are achieved.
Patent Information
- Application Number
- CN202421789729.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-26
AI Technical Summary
The positive and negative electrode joints of existing photovoltaic module cables cannot be fixed, resulting in the joint being exposed, prone to water inlet and poor contact, causing safety hazards of photovoltaic modules.
A new type of cable joint structure is designed, including a first connecting sleeve and a second connecting sleeve, sealing and fixing the joints through a rotary rod and threaded connection, and insulating rubber and sealing gaskets are used to ensure the safety and stability of the cable connection.
It realizes safe and stable connection of photovoltaic cables, avoids the problems of water inlet and poor contact of the joints, and ensures the normal operation and safety of photovoltaic modules.
Smart Images

Figure CN222826725U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of photovoltaic adapters, in particular to a novel cable connector structure. Background Art
[0002] Photovoltaic is the abbreviation of solar photovoltaic power generation system. It is a new power generation system that uses the photovoltaic effect of solar cell semiconductor materials to directly convert solar radiation energy into electrical energy. It has two modes of operation: independent operation and grid-connected operation. Photovoltaic modules are composed of solar cells or solar cells of different specifications cut by laser cutting machines or steel wire cutting machines. Because the current and voltage of a single solar cell are very small, we first connect them in series to obtain high voltage, and then connect them in parallel to obtain high current before connecting them to the grid.
[0003] Photovoltaic modules usually need to be connected in series through cables. In the prior art, the positive and negative connectors of the cables used to connect photovoltaic modules in series cannot be fixed during use. The positive and negative connectors of the cables are always exposed to the sun and rain outside the modules due to the lack of fixing measures. If the positive and negative connectors of the cables are not fully plugged in, water may easily enter the connectors and the contact may be poor, resulting in safety hazards such as failure to generate electricity, leakage, and short circuit in the photovoltaic modules. To this end, we propose a new cable connector structure to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a new cable joint structure to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A novel cable joint structure comprises a first connecting sleeve and a second connecting sleeve, wherein a first connecting shell is provided inside the first connecting sleeve, a through opening is opened on the left side of the first connecting sleeve, one end of the first connecting shell passes through the through opening and extends to the outside of the first connecting sleeve, the interior of the first connecting shell is filled with a first insulating rubber, one side of the first insulating rubber is fixedly embedded with positive and negative contact heads, the internal thread of the second connecting sleeve is connected to the second connecting shell, the interior of the second connecting shell is filled with a second insulating rubber, one side of the second insulating rubber is fixedly embedded with positive and negative contact sleeves, and one end of the second connecting sleeve is fixedly connected to a protective sleeve.
[0007] In a further embodiment, the outer surface of the first connecting sleeve and the outer surface of the second connecting sleeve are both fixedly connected with rotating rods arranged at equal distances, and the outer surface of the first connecting shell and the outer surface of the protective sleeve are both fixedly connected with rubber films.
[0008] In a further embodiment, one end of the positive and negative contact heads and one end of the positive and negative contact sleeves are electrically connected to cables, and one end of the two cables respectively penetrates the first connecting shell and the protective sleeve and extends to the outside of the first connecting shell and the outside of the protective sleeve.
[0009] In a further embodiment, the inner wall of the first connection shell and the inner wall of the protective sleeve are both fixedly connected with sealing rings, and the inner wall of each sealing ring is connected to the outer surface of the cable.
[0010] In a further embodiment, a first sealing gasket is sleeved on an outer surface of the first connecting shell, and a second sealing gasket is sleeved on an outer surface of the second connecting shell.
[0011] In a further embodiment, the outer surface of the first connecting sleeve and the outer surface of the second connecting sleeve are both provided with positive and negative electrode markings.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] The device is composed of a first connecting sleeve and a second connecting sleeve. A first connecting shell is arranged in the first connecting sleeve. The first connecting sleeve and the first connecting shell are rotatably connected, so that the first connecting sleeve can be rotated with the cooperation of a rotating rod. A second connecting shell is arranged in the second connecting sleeve. A thread is arranged on the outer surface of the second connecting shell. The second connecting shell is threadedly matched with the first connecting sleeve and the second connecting sleeve. The first connecting sleeve is rotated to be threadedly connected with the second connecting shell, so that the two first connecting sleeves and the second connecting sleeves are sealed and connected with the cooperation of the first sealing gasket and the second sealing gasket, thereby enabling the photovoltaic cable to be safely and stably connected. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of the new cable joint structure.
[0015] Figure 2 It is a front cross-sectional view of the first connecting sleeve and the second connecting sleeve in the new cable joint structure.
[0016] Figure 3 It is a schematic diagram of the side view of the three-dimensional structure of the second connecting shell in the new cable joint structure.
[0017] Figure 4 It is a schematic diagram of the three-dimensional structure of the first connecting shell in the new cable joint structure.
[0018] In the figure: 1. first connecting sleeve; 2. second connecting sleeve; 3. first connecting shell; 4. rubber film; 5. cable; 6. positive and negative contact heads; 7. second connecting shell; 8. second sealing gasket; 9. rotating rod; 10. protective sleeve; 11. sealing ring; 12. through port; 13. first sealing gasket; 14. positive and negative contact sleeves; 15. second insulating rubber; 16. first insulating rubber; 17. positive and negative electrode identification. DETAILED DESCRIPTION
[0019] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0020] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-4In the utility model, a new type of cable joint structure includes a first connection sleeve 1 and a second connection sleeve 2. The first connection sleeve 1 is provided with a first connection shell 3 inside. The left side of the first connection sleeve 1 is provided with a through opening 12. One end of the first connection shell 3 passes through the through opening 12 and extends to the outside of the first connection sleeve 1. The first connection shell 3 is filled with a first insulating rubber 16. One side of the first insulating rubber 16 is fixedly inlaid with a positive and negative contact head 6. The second connection sleeve 2 is internally threadedly connected with a second connection shell 7. The second connection shell 7 is filled with a second insulating rubber 15. One side of the second insulating rubber 15 is fixedly inlaid with a positive and negative contact sleeve 14. One end of the second connection sleeve 2 is fixedly connected with a protective sleeve 10. When the cable 5 is connected, the second connection shell 7 is inserted into the first connection sleeve 1, so that the positive and negative contact heads 6 are correspondingly inserted into the positive and negative contact sleeves 14. The rotating rod 9 on the first connection sleeve 1 is rotated to make the first connection sleeve 1 and the second connection shell 7 in the second connection sleeve 2 threadedly interact, and the first connection sleeve 1 and the second connection sleeve 2 are tightened.
[0023] The outer surface of the first connecting sleeve 1 and the outer surface of the second connecting sleeve 2 are fixedly connected with rotating rods 9 arranged at equal distances, and the outer surface of the first connecting shell 3 and the outer surface of the protective sleeve 10 are fixedly connected with rubber films 4. The first connecting sleeve 1 can be conveniently driven to rotate by the rotating rod 9. The rubber films 4 can play a protective and anti-wear effect. One end of the positive and negative contact heads 6 and one end of the positive and negative contact sleeves 14 are electrically connected to the cable 5. One end of the two cable lines 5 respectively penetrates the first connecting shell 3 and the protective sleeve 10 and extends to the outside of the first connecting shell 3 and the outside of the protective sleeve 10. The two cores of the cable 5 are respectively connected to the corresponding positive and negative contact heads 6 and the positive and negative contact sleeves 14.
[0024] The inner wall of the first connecting shell 3 and the inner wall of the protective sleeve 10 are fixedly connected with a sealing ring 11, and the inner wall of each sealing ring 11 is connected to the outer surface of the cable 5. The contact position between the cable 5 and the first connecting shell 3 and the protective sleeve 10 can be sealed by the sealing ring 11. The outer surface of the first connecting shell 3 is sleeved with a first sealing gasket 13, and the outer surface of the second connecting shell 7 is sleeved with a second sealing gasket 8. Tighten the first connecting sleeve 1 and the second connecting sleeve 2. At this time, the first sealing gasket 13 and the second sealing gasket 8 cooperate with the first connecting sleeve 1 and the second connecting sleeve 2 to seal the joint. The outer surface of the first connecting sleeve 1 and the outer surface of the second connecting sleeve 2 are provided with positive and negative pole markings 17. The positive and negative pole markings 17 can indicate the connection joint to avoid reverse connection of the positive and negative poles.
[0025] The working principle of the utility model is:
[0026] When in use, the two ends of the cable 5 are welded to the positive and negative contact heads 6 and the positive and negative contact sleeves 14 respectively, and then the first insulating rubber 16 and the second insulating rubber 15 are filled in the first connecting shell 3 and the second connecting shell 7 respectively. When the cable 5 is connected, the second connecting shell 7 is inserted into the first connecting sleeve 1, so that the positive and negative contact heads 6 are correspondingly inserted into the positive and negative contact sleeves 14, and the rotating rod 9 on the first connecting sleeve 1 is rotated to make the first connecting sleeve 1 and the second connecting shell 7 in the second connecting sleeve 2 threadedly interact, and the first connecting sleeve 1 and the second connecting sleeve 2 are tightened. At this time, the first sealing gasket 13 and the second sealing gasket 8 cooperate with the first connecting sleeve 1 and the second connecting sleeve 2 to seal the joint.
[0027] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0028] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A new type of cable joint structure, characterized in that: The invention comprises a first connection sleeve (1) and a second connection sleeve (2), wherein a first connection shell (3) is provided inside the first connection sleeve (1), a through opening (12) is provided on the left side of the first connection sleeve (1), one end of the first connection shell (3) passes through the through opening (12) and extends to the outside of the first connection sleeve (1), the interior of the first connection shell (3) is filled with a first insulating rubber (16), one side of the first insulating rubber (16) is fixedly inlaid with a positive and negative electrode contact head (6), the interior of the second connection sleeve (2) is threadedly connected to a second connection shell (7), the interior of the second connection shell (7) is filled with a second insulating rubber (15), one side of the second insulating rubber (15) is fixedly inlaid with a positive and negative electrode contact sleeve (14), and one end of the second connection sleeve (2) is fixedly connected to a protective sleeve (10).
2. A new cable joint structure according to claim 1, characterized in that: The outer surface of the first connecting sleeve (1) and the outer surface of the second connecting sleeve (2) are both fixedly connected to rotating rods (9) arranged at equal distances, and the outer surface of the first connecting shell (3) and the outer surface of the protective sleeve (10) are both fixedly connected to a rubber film (4).
3. A new type of cable joint structure according to claim 1, characterized in that: One end of the positive and negative electrode contact heads (6) and one end of the positive and negative electrode contact sleeves (14) are both electrically connected to a cable (5), and one end of the two cables (5) respectively penetrates the first connection shell (3) and the protective sleeve (10) and extends to the outside of the first connection shell (3) and the outside of the protective sleeve (10).
4. A new type of cable joint structure according to claim 1, characterized in that: The inner wall of the first connection shell (3) and the inner wall of the protective sleeve (10) are both fixedly connected with a sealing ring (11), and the inner wall of each sealing ring (11) is connected to the outer surface of the cable (5).
5. A new type of cable joint structure according to claim 1, characterized in that: The outer surface of the first connecting shell (3) is sleeved with a first sealing gasket (13), and the outer surface of the second connecting shell (7) is sleeved with a second sealing gasket (8).
6. A new type of cable joint structure according to claim 1, characterized in that: The outer surface of the first connecting sleeve (1) and the outer surface of the second connecting sleeve (2) are both provided with positive and negative electrode markings (17).
Citation Information
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