Rotor iron core dislocation tool

By designing a rotor core misalignment tooling with split mold frames and multiple sets of misalignment blocks, the problem of insufficient assembly accuracy and operating efficiency of the rotor core in the prior art is solved, and the precise misalignment and height switching of the rotor core is achieved, and the assembly efficiency and practicality are improved.

CN222827112UActive Publication Date: 2025-05-02CHANGZHOU SONGYA MECHANICAL & ELECTRICAL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421802466.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-05-02
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

The existing rotor core assembly tooling has shortcomings in terms of accuracy and operating efficiency, and it is impossible to quickly switch the height of different rotor cores, which affects practicality.

Method used

A rotor core misalignment tooling including a movable mold frame, a fixed mold frame and a cylinder is designed. Through the cooperation of a split mold frame and multiple sets of misalignment blocks, the precise misalignment and height switching of the rotor core is achieved.

Benefits of technology

It improves the accuracy and operating efficiency of rotor core assembly, ensures efficient assembly of rotor core, and supports rapid switching of different heights and tooth shapes.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222827112U_ABST
    Figure CN222827112U_ABST
Patent Text Reader

Abstract

The utility model discloses a rotor iron core dislocation tool, and particularly relates to the rotor tool field, the rotor iron core dislocation tool comprises a movable mold frame, a fixed mold frame and a cylinder, one side of the movable mold frame is provided with the fixed mold frame, and a rotor placing cavity is formed between the movable mold frame and the fixed mold frame; grooves are formed in the inner sides of the movable mold frame and the fixed mold frame in the vertical direction, and an air cylinder used for control is installed on one side of the movable mold frame. A dislocation block is arranged in the groove, and a first tooth groove and a second tooth groove are formed in one side of the dislocation block from top to bottom. According to the utility model, the previous structural design is improved, and the rotor block dislocation angle positioning is more accurate and the operation of workers is simpler and more convenient through a group of split mold frames, so that the high efficiency of rotor iron core assembly is ensured; and the heights and tooth shapes of different rotor blocks can be freely switched. The dislocation tool is suitable for rotor iron cores with different heights of all hybrid stepping motors.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of rotor tooling, and more specifically, to a rotor core misalignment tooling. Background Art

[0002] The fixed part of the motor is called the stator, on which pairs of DC-excited static main magnetic poles are installed, while the rotating part is the rotor. Tooling is required to assist in the assembly of the rotor core.

[0003] However, in actual use, there are still many shortcomings. The misalignment angle accuracy between the rotor cores cannot be achieved, which reduces the operating efficiency of the workers. Since four or six groups of rotor cores cannot quickly switch to different rotor core heights during installation, its practicality is reduced. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, an embodiment of the utility model provides a rotor core misalignment tooling to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rotor core dislocation tooling, comprising a movable mold frame, a fixed mold frame, and a cylinder, wherein a fixed mold frame is arranged on one side of the movable mold frame, a rotor placement cavity is formed between the movable mold frame and the fixed mold frame, grooves are provided on the inner sides of the movable mold frame and the fixed mold frame in the vertical direction, and a cylinder for control is installed on one side of the movable mold frame;

[0006] A dislocation block is arranged inside the groove, and a tooth groove 1 and a tooth groove 2 are arranged on one side of the dislocation block from top to bottom.

[0007] As a further improvement of the technical solution of the utility model, the movable mold frame and the fixed mold frame are symmetrically distributed, both of which are installed on a workbench, the movable mold frame is slidably connected to the workbench, and the fixed mold frame is fixedly connected to the workbench with bolts.

[0008] As a further improvement of the technical solution of the utility model, the groove is snap-fitted with the dislocation block, and a rubber pad is bonded to the inner wall of the groove.

[0009] As a further improvement of the technical solution of the utility model, the number of the dislocation blocks is provided in multiple groups.

[0010] As a further improvement of the technical solution of the utility model, a reserved groove adapted to the dislocation block is provided on one side of the fixed mold frame.

[0011] As a further improvement of the technical solution of the utility model, the telescopic end of the cylinder is fixedly connected to the side surface of the movable mold frame, and the fixed end of the cylinder is fixed on the workbench.

[0012] As a further improvement of the technical solution of the utility model, the tooth grooves 1 and 2 are staggered in distribution.

[0013] Technical effects and advantages of the utility model:

[0014] The utility model improves the previous structural design. Through a group of split mold frames, the rotor block misalignment angle positioning is more accurate, the worker operation is simpler and more convenient, and the high efficiency of rotor core assembly is ensured; and different rotor block heights and tooth shapes can be switched at will. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0016] Figure 2 It is a structural schematic diagram of the utility model.

[0017] The reference numerals in the drawings are: 1 movable mold frame, 2 fixed mold frame, 3 cylinder, 4 rotor placement cavity, 5 groove, 6 offset block, 7 tooth groove one, 8 tooth groove two, 9 reserved groove. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] As attached Figure 1 and attached Figure 2 A rotor core dislocation tooling shown in the figure comprises a movable mold frame 1, a fixed mold frame 2, a cylinder 3, a rotor placement cavity 4, a groove 5, a dislocation block 6, a tooth groove 1 7, a tooth groove 2 8, and a reserved groove 9. The fixed mold frame 2 is arranged on one side of the movable mold frame 1, a rotor placement cavity 4 is formed between the movable mold frame 1 and the fixed mold frame 2, a groove 5 is opened on the inner side of the movable mold frame 1 and the fixed mold frame 2 in the vertical direction, and a cylinder 3 for control is installed on one side of the movable mold frame 1;

[0020] A dislocation block 6 is disposed inside the groove 5 , and a tooth groove 1 7 and a tooth groove 2 8 are disposed on one side of the dislocation block 6 from top to bottom.

[0021] Further Figure 1The movable mold frame 1 and the fixed mold frame 2 are symmetrically distributed, and both are installed on the workbench. The movable mold frame 1 is slidably connected to the workbench, and the fixed mold frame 2 is fixedly connected to the workbench with bolts. The telescopic end of the cylinder 3 is fixedly connected to the side surface of the movable mold frame 1, and the fixed end of the cylinder 3 is fixed on the workbench.

[0022] Further Figure 1 The groove 5 is engaged with the dislocation block 6, and a rubber pad is bonded to the inner wall of the groove 5, so as to increase the friction between the groove and the dislocation block 6 through the rubber pad to ensure the stability of the two after the engagement.

[0023] Further Figure 2 The number of the offset blocks 6 is arranged in multiple groups, and the tooth groove 1 7 and the tooth groove 2 8 are staggered in distribution.

[0024] Further Figure 1 A reserved groove 9 adapted to the dislocation block 6 is provided on one side of the fixed mold frame 2 so as to facilitate the placement of redundant dislocation blocks through the reserved groove.

[0025] Working principle of this utility model:

[0026] The utility model is designed to be a rotor core dislocation tooling, which mainly includes three structures: a movable mold frame 1, a fixed mold frame 2, and a cylinder 3. The movable mold frame 1 and the fixed mold frame 2 constitute a split mold frame. The fixed mold frame 2 is fixed on a workbench, and a dislocation block 6 is placed in a groove 5 for fixing. Four or six groups of dislocation blocks 6 are placed according to actual needs. Due to the distribution of tooth grooves 1 7 and tooth grooves 2 8 on the dislocation blocks 6, the dislocation of the rotor block is a fixed angle, so that the rotor core can be dislocated. The operator only needs to align the tooth shape of the rotor with the dislocation tooling, and put the split mold frames together through the cylinder 3. The dislocation blocks 6 on the movable mold frame 1 and the fixed mold frame 2 are relatively distributed, so that the angle positioning of the rotor block dislocation is more accurate after the mold frames are put together.

[0027] In addition, the reserved grooves 9 can be used to store redundant dislocation blocks 6 to avoid omissions and facilitate management.

[0028] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0029] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0030] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A rotor core dislocation tooling, comprising a movable mold frame (1), a fixed mold frame (2), and a cylinder (3), characterized in that: A fixed mold frame (2) is arranged on one side of the movable mold frame (1), a rotor placement cavity (4) is formed between the movable mold frame (1) and the fixed mold frame (2), grooves (5) are provided on the inner sides of the movable mold frame (1) and the fixed mold frame (2) in the vertical direction, and a cylinder (3) for control is installed on one side of the movable mold frame (1); A dislocation block (6) is provided inside the groove (5), and a tooth groove 1 (7) and a tooth groove 2 (8) are provided on one side of the dislocation block (6) from top to bottom.

2. A rotor core dislocation tooling according to claim 1, characterized in that: The movable mold frame (1) and the fixed mold frame (2) are symmetrically distributed in position, and both are installed on a workbench. The movable mold frame (1) is slidably connected to the workbench, and the fixed mold frame (2) is fixedly connected to the workbench with bolts.

3. The rotor core dislocation tooling according to claim 1, characterized in that: The groove (5) is snap-fitted to the dislocation block (6), and a rubber pad is bonded to the inner wall of the groove (5).

4. The rotor core dislocation tooling according to claim 1, characterized in that: The number of the dislocation blocks (6) is arranged in multiple groups.

5. The rotor core dislocation tooling according to claim 1, characterized in that: A reserved groove (9) adapted to the dislocation block (6) is provided on one side of the fixed mold frame (2).

6. The rotor core dislocation tooling according to claim 1, characterized in that: The telescopic end of the cylinder (3) is fixedly connected to the side surface of the movable mold frame (1), and the fixed end of the cylinder (3) is fixed on the workbench.

7. The rotor core dislocation tooling according to claim 1, characterized in that: The tooth groove one (7) and the tooth groove two (8) are staggered in distribution.