Varnished wire magnetic induction heating device
By designing the insulation cover and lifting drive assembly in the enameled wire heating device, the electromagnetic heating coil is placed in the heating chamber, which solves the problem of low heat utilization rate of the electromagnetic heating coil and improves the heating efficiency of the copper wire.
Patent Information
- Application Number
- CN202420614309.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-03-28
AI Technical Summary
Common electromagnetic heating coils are exposed to external air, resulting in low heat utilization and indirectly reducing the heating efficiency of copper wires.
A magnetic induction heating device with an enameled wire is designed, using a thermal insulation cover and a lifting drive assembly to place the electromagnetic heating coil in the heating chamber to reduce air circulation and improve heat utilization.
Through the sealed heating chamber, heat loss is effectively reduced, heating efficiency is improved, and the inspection and cleaning process of electromagnetic heating coils is simplified.
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Figure CN222827385U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of enameled wire production, and in particular to an enameled wire magnetic induction heating device. Background Art
[0002] Enameled wire is a main type of winding wire, which consists of a conductor and an insulating layer. The bare wire is annealed and softened, then painted and baked for multiple times. During the production and processing of enameled wire, the copper wire needs to be annealed. After annealing, the internal stress and prestress of the copper wire are well eliminated. The softened copper wire can be processed in the next step. After annealing, the residual temperature of the copper wire needs to be cooled to avoid oxidation of the copper wire. After water cooling, the water stains remaining on the surface of the copper wire need to be removed. After removing the water stains on the surface of the copper wire, wax oil needs to be applied to the surface of the copper wire to help preserve the copper wire and avoid oxidation of the outer wall of the copper wire.
[0003] For example, a Chinese patent with application number 202220338724.7 discloses a copper wire production and drying device, including a fixed plate, a mounting plate is fixedly provided on one side of the top of the fixed plate, an electromagnetic heating coil is fixedly provided on one side of the top of the mounting plate, a water receiving frame is fixedly provided on one side of the top of the fixed plate, a water suction box is fixedly provided on one side of the top of the water receiving frame through a bracket, first wire holes are penetrated through the outer walls on both sides of the water suction box, the inner wall of the water suction box is filled with absorbent cotton, and a drainage hole is provided at one end of the bottom of the water suction box.
[0004] With respect to the above-mentioned related technologies, the inventor believes that there are the following technical defects that need to be improved:
[0005] Common electromagnetic heating coils are exposed to the outside air, so the heat generated by the electromagnetic heating coils will be quickly lost with the heat exchange of cold air. Therefore, the heat utilization rate of the entire drying device is not high, which indirectly reduces the heating efficiency of the copper wire. Utility Model Content
[0006] The present application provides an enameled wire magnetic induction heating device to improve the following technical problems:
[0007] Common electromagnetic heating coils are exposed to the outside air, so the heat generated by the electromagnetic heating coils will be quickly lost with the heat exchange of cold air. Therefore, the heat utilization rate of the entire drying device is not high, which indirectly reduces the heating efficiency of the copper wire.
[0008] The present application provides an enameled wire magnetic induction heating device, which adopts the following technical solution:
[0009] A magnetic induction heating device for enameled wire comprises a base and a support plate, wherein the support plate is laid on the base, a horizontally arranged electromagnetic heating coil is arranged on the base, and the electromagnetic heating coil is located above the support plate, and two groups of wire wheels are arranged on the base, and the two groups of wire wheels are respectively located on opposite sides of the electromagnetic heating coil, and a bracket is also arranged on the base, and a lifting drive assembly is arranged on the bracket, and a heat preservation cover is arranged at the bottom of the lifting drive assembly, and grooves for the enameled wire to pass through are respectively arranged at the bottom of the opposite sides of the heat preservation cover, and the lifting drive assembly is used to drive the heat preservation cover to rise and fall, and the heat preservation cover located at the lowest position cooperates with the support plate to form a heating chamber, and the electromagnetic heating coil is located in the heating chamber.
[0010] In an achievable technical solution of the present application, the heat preservation cover includes a square cover body and a sealing flange, the opening of the square cover body is arranged downward, the sealing flange is arranged on the bottom outer peripheral edge of the square cover body, the sealing flange is used to fit the upper surface of the support plate, and the groove includes a horizontal part arranged on the side of the sealing flange and a vertical part arranged on the side of the square cover body.
[0011] In a feasible technical solution of the present application, a bell mouth is arranged on the outer side of the horizontal part, and a concave arc surface is arranged on the top of the vertical part.
[0012] In a feasible technical solution of the present application, the square cover is made of a transparent or translucent plastic plate or acrylic plate.
[0013] In a feasible technical solution of the present application, the support plate is a high temperature resistant rubber plate.
[0014] In an achievable technical solution of the present application, the lifting drive assembly includes a lifting cylinder and a connecting base, the connecting base is fixed to the top of the heat preservation cover, the connecting base is detachably connected to the bottom of the output rod of the lifting cylinder, and the main body of the lifting cylinder is fixed to the top of the bracket.
[0015] In an achievable technical solution of the present application, the lifting drive assembly also includes two guide rods, the bottom of the guide rods is connected to the side of the connecting base, the guide rods are vertically slidably assembled on the side of the main body of the lifting cylinder, and the two guide rods are respectively located on both sides of the lifting cylinder.
[0016] In a feasible technical solution of the present application, the wire wheel is an anti-static plastic wheel.
[0017] In summary, the present application includes at least one of the following beneficial technical effects:
[0018] Starting the lifting drive assembly can drive the insulation cover to descend, and the insulation cover cooperates with the support plate to form a heating chamber, so that the electromagnetic heating coil heats the copper wire of the enameled wire in the heating chamber. The environment of the heating chamber is relatively sealed, which can effectively reduce air circulation. The heat generated by the electromagnetic heating coil is not easily lost quickly with the heat exchange of cold air. The heat utilization rate of the entire heating device is high, which indirectly improves the heating efficiency of the copper wire. When it is necessary to check or clean the electromagnetic heating coil, the lifting drive assembly can be started again to drive the insulation cover to reset and open. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0020] Figure 1 It is a schematic structural diagram of the enameled wire magnetic induction heating device according to an embodiment of the present application.
[0021] Figure 2 It is a schematic diagram of the three-dimensional structure of the heat preservation cover in the embodiment of the present application.
[0022] Description of reference numerals:
[0023] 1. Base;
[0024] 2. Support plate;
[0025] 3. Electromagnetic heating coil;
[0026] 4. Wire wheel;
[0027] 5. Bracket;
[0028] 6. Lifting drive assembly; 61. Lifting cylinder; 62. Connecting base; 63. Guide rod;
[0029] 7. Insulation cover; 71. Square cover body; 72. Sealing flange; 73. Notch; 731. Bell mouth; 732. Concave arc surface. DETAILED DESCRIPTION
[0030] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0031] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0032] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0033] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0034] The following is combined with Figure 1-2 This application is described in further detail.
[0035] The present application discloses a magnetic induction heating device for enameled wire. Figure 1 and Figure 2 The enameled wire magnetic induction heating device comprises a base 1 and a support plate 2, the support plate 2 is laid on the base 1, a horizontally arranged electromagnetic heating coil 3 is arranged on the base 1, the electromagnetic heating coil 3 is located above the support plate 2, two groups of wire wheels 4 are arranged on the base 1, the two groups of wire wheels 4 are respectively located on the opposite sides of the electromagnetic heating coil 3, a bracket 5 is also arranged on the base 1, the bracket 5 is a door-shaped structure made of a hollow tube, a lifting drive assembly 6 is arranged on the bracket 5, a heat preservation cover 7 is arranged at the bottom of the lifting drive assembly 6, and grooves 73 for the enameled wire to pass through are respectively arranged at the bottoms of the opposite sides of the heat preservation cover 7, and the lifting drive assembly 6 is used to drive the heat preservation cover 7 to rise and fall, and the heat preservation cover 7 located at the lowest position cooperates with the support plate 2 to form a heating chamber, and the electromagnetic heating coil 3 is located in the heating chamber.
[0036] The beneficial technical effects of the enameled wire magnetic induction heating device of the embodiment of the present application are roughly as follows:
[0037] Starting the lifting drive component 6 can drive the thermal insulation cover 7 to descend, and the thermal insulation cover 7 cooperates with the support plate 2 to form a heating chamber, so that the electromagnetic heating coil 3 heats the copper wire of the enameled wire in the heating chamber. The environment of the heating chamber is relatively sealed, which can effectively reduce air circulation. The heat generated by the electromagnetic heating coil 3 is not easily lost quickly with the heat exchange of cold air. The heat utilization rate of the entire heating device is high, which indirectly improves the heating efficiency of the copper wire. When it is necessary to check or clean the electromagnetic heating coil 3, the lifting drive component 6 can be started again to drive the thermal insulation cover 7 to reset and open.
[0038] The wire wheel 4 is an anti-static plastic wheel to prevent the copper wire from generating more static electricity when entering and exiting the electromagnetic heating coil 3 .
[0039] In this embodiment, the heat preservation cover 7 includes a square cover body 71 and a sealing flange 72. The opening of the square cover body 71 is arranged downward, and the sealing flange 72 is arranged on the bottom outer peripheral edge of the square cover body 71. The sealing flange 72 is used to fit the upper surface of the support plate 2. The groove 73 includes a horizontal part arranged on the side of the sealing flange 72 and a vertical part arranged on the side of the square cover body 71.
[0040] A bell mouth 731 is provided on the outside of the horizontal part so that the staff can pass the copper wire into the heat preservation cover 7 along the slot 73. A concave arc surface 732 is provided on the top of the vertical part to prevent the shaking copper wire from being scratched by the corners of the top of the vertical part.
[0041] In order to facilitate the staff to see the working conditions inside the square cover 71 from the outside, the square cover 71 is made of a transparent or translucent plastic plate or acrylic plate.
[0042] The heat-insulating cover 7 designed as above has a simple structure, is convenient to manufacture and has a low manufacturing cost, is easy to install, and has a good heat-insulating effect.
[0043] The support plate 2 is a high temperature resistant rubber plate, which has a certain elasticity, so it can cooperate with the heat preservation cover 7 to form a relatively sealed heating chamber.
[0044] In this embodiment, the lifting drive assembly 6 includes a lifting cylinder 61 and a connecting base 62. The connecting base 62 is fixed to the top of the heat preservation cover 7. The connecting base 62 is detachably connected to the bottom of the output rod of the lifting cylinder 61. The main body of the lifting cylinder 61 is fixed to the top of the bracket 5.
[0045] Moreover, the lifting drive assembly 6 also includes two guide rods 63, the bottom of the guide rod 63 is connected to the side of the connecting base 62, the guide rod 63 is vertically slidably assembled on the main body side of the lifting cylinder 61, and the two guide rods 63 are respectively located on both sides of the lifting cylinder 61.
[0046] The lifting drive assembly 6 designed as above has a simple structure, stable operation and is relatively easy to operate.
[0047] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the application should be included in the protection scope of the present application.
Claims
1. An enameled wire magnetic induction heating device, characterized in that: The invention comprises a base (1) and a support plate (2), wherein the support plate (2) is laid on the base (1), and a horizontally arranged electromagnetic heating coil (3) is arranged on the base (1), and the electromagnetic heating coil (3) is located above the support plate (2). The base (1) is provided with two groups of wire wheels (4), and the two groups of wire wheels (4) are respectively located on opposite sides of the electromagnetic heating coil (3). The base (1) is also provided with a bracket (5), and a lifting drive component (6) is arranged on the bracket (5). A heat preservation cover (7) is arranged at the bottom of the lifting drive component (6), and grooves (73) for enameled wire to pass through are respectively arranged at the bottoms of the opposite sides of the heat preservation cover (7), and the lifting drive component (6) is used to drive the heat preservation cover (7) to rise and fall. The heat preservation cover (7) located at the lowest position cooperates with the support plate (2) to form a heating chamber, and the electromagnetic heating coil (3) is located in the heating chamber.
2. The enameled wire magnetic induction heating device according to claim 1, characterized in that: The heat-insulating cover (7) comprises a square cover body (71) and a sealing flange (72); the opening of the square cover body (71) is arranged downward; the sealing flange (72) is arranged at the outer peripheral edge of the bottom of the square cover body (71); the sealing flange (72) is used to fit the upper surface of the support plate (2); and the notch (73) comprises a horizontal portion arranged at the side of the sealing flange (72) and a vertical portion arranged at the side of the square cover body (71).
3. The enameled wire magnetic induction heating device according to claim 2, characterized in that: A bell mouth (731) is arranged on the outer side of the horizontal part, and a concave arc surface (732) is arranged on the top of the vertical part.
4. The enameled wire magnetic induction heating device according to claim 2, characterized in that: The square cover (71) is made of a transparent or translucent plastic plate or acrylic plate.
5. The enameled wire magnetic induction heating device according to claim 1, characterized in that: The support plate (2) is a high temperature resistant rubber plate.
6. The enameled wire magnetic induction heating device according to claim 1, characterized in that: The lifting drive assembly (6) comprises a lifting cylinder (61) and a connecting base (62), wherein the connecting base (62) is fixed to the top of the heat-insulating cover (7), and the connecting base (62) is detachably connected to the bottom of the output rod of the lifting cylinder (61), and the main body of the lifting cylinder (61) is fixed to the top of the bracket (5).
7. The enameled wire magnetic induction heating device according to claim 6, characterized in that: The lifting drive assembly (6) also includes two guide rods (63), the bottom of the guide rod (63) is connected to the side of the connecting base (62), and the guide rod (63) is vertically slidably assembled on the side of the main body of the lifting cylinder (61). The two guide rods (63) are respectively located on both sides of the lifting cylinder (61).
8. The enameled wire magnetic induction heating device according to claim 1, characterized in that: The guide wheel (4) is an antistatic plastic wheel.
Citation Information
Patent Citations
Copper wire production drying device
CN216898250U