Motor controller
By designing limit rings, limit bolts, springs and push blocks in the motor controller to achieve rapid disassembly and repair, and adding temperature sensors, warning lights and buzzers for temperature monitoring and alarm, the problems of vulnerability to traditional motor controllers and lack of temperature sensing alarms are solved, and maintenance efficiency and equipment use safety are improved.
Patent Information
- Application Number
- CN202421336162.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-06-12
AI Technical Summary
After a long time of use, traditional motor controllers are prone to damage internal electronic components and lack of temperature-sensitive alarm devices, resulting in a great impact on temperature and easily causing damage.
A motor controller is designed, adopting a limit ring, limit bolt, spring and push block structure, so that the motor controller can be quickly disassembled and repaired. At the same time, a temperature sensor, a warning light and a buzzer are added to monitor the temperature in real time and alert when the temperature drops to dangerous levels.
Through the rapid disassembly and repair design, the maintenance efficiency and convenience of the motor controller are improved. The temperature monitoring and alarm system effectively prevents damage to the motor controller caused by too low temperature, and improves the safety and practicality of the equipment.
Smart Images

Figure CN222827474U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of motor control, in particular to a motor controller. Background Art
[0002] A motor controller is a device or system used to control the operation of an electric motor. It usually includes a series of electronic components, sensors, and software to monitor the operating status of the motor, adjust the speed, direction, and torque of the motor, and ensure that the motor operates within a safe and efficient operating range. Motor controllers can be applied to a variety of different types of motors, including DC motors, AC motors, and stepper motors. In the fields of industry, transportation, and household appliances, motor controllers play a vital role in achieving precise control and regulation of motor operation and improving the performance and efficiency of equipment.
[0003] However, the conventional motor controllers still have many shortcomings. For example, a motor controller disclosed in Chinese patent document CN104780736B uses phase change materials to absorb heat, slowing down the temperature rise and giving the outer surface of the housing more time to dissipate heat, but still has the following technical disadvantages:
[0004] (1) When the motor controller is used for a long time, the electronic components inside the motor controller are easily damaged. When the internal electronic components need to be repaired, it is inconvenient for the staff to disassemble the motor controller, and the disassembly process is cumbersome and inconvenient for the staff to operate;
[0005] (2) When the motor controller is in use, there is no temperature alarm device. Since temperature has a great impact on the motor controller, if the staff is not reminded in time, it is easy to cause damage to the motor controller. Utility Model Content
[0006] In view of the deficiencies in the prior art, the utility model provides a motor controller.
[0007] Technical Solution
[0008] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0009] A motor controller comprises a box body and a control main board for realizing electric control, both ends of the box body are fixedly connected to limit rings, the internal threads of the limit rings are connected to limit bolts, a first groove is provided inside the box body, a first spring is fixedly connected to the inner wall of the first groove, one end of the first spring is fixedly connected to a limit column, a sliding groove is provided on the inner wall of the box body, a support body is slidably connected to the inside of the sliding groove, rectangular grooves are provided on both sides of the surface of the support body, a push block is slidably connected to the inside of the rectangular groove, a second spring is fixedly connected to one side of the push block, and a limiting clamping column is fixedly connected to the other side of the push block.
[0010] Preferably, a second groove is opened on one side of the box body, and a temperature sensor is fixedly connected inside the second groove. A warning light and a buzzer are provided on the box body, and the warning light is electrically connected to the temperature sensor, and the buzzer is electrically connected to the temperature sensor.
[0011] Preferably, both sides of the box body surface are provided with card slots, the inside of the card slots are connected with card blocks, the top of the card block is fixedly connected with a sealing plate, the top of the sealing plate is provided with a through hole, the inside of the through hole is fixedly connected with a cylinder, and the inner wall of the cylinder is fixedly connected with an exhaust fan.
[0012] Preferably, both sides of the bottom of the sealing plate are fixedly connected with fixing blocks, and one side of the fixing block is fixedly connected with a heat-absorbing aluminum plate.
[0013] Preferably, a ventilation box is fixedly connected to the surface of the sealing plate, a ventilation groove is provided on the surface of the ventilation box, and a dustproof net is fixedly connected to the inner wall of the ventilation groove.
[0014] Preferably, a control mainboard is fixedly connected to the surface of the support body, and electronic components are arranged on the surface of the control mainboard.
[0015] Preferably, the box body is fixedly connected with a battery, and the battery is electrically connected to the warning light and the buzzer.
[0016] Preferably, a limiting hole is provided on one side of the clamping block, and the size of the limiting hole is adapted to the limiting column.
[0017] Preferably, a third groove is formed inside the supporting body, and one end of the second spring is fixedly connected to an inner side wall of the third groove.
[0018] Preferably, a limiting circular hole is provided on the inner wall of the slide groove, and the size of the limiting circular hole is adapted to the limiting clamping column.
[0019] Beneficial Effects
[0020] Compared with the prior art, the utility model has the following beneficial effects:
[0021] 1. The motor controller is provided with a limit ring, a limit bolt, a first spring, a limit column, a push block, a second spring and a limit clamping column. When the motor controller needs to be repaired, the staff rotates the limit bolt, and the limit bolt moves to remove the limit column from the limit hole. Then the staff pushes the push block to remove the limit clamping column from the inside of the limit circular hole. Then the staff takes out the supporting body, so that the staff can quickly repair the internal electronic components, which increases the convenience during maintenance and improves the maintenance efficiency.
[0022] 2. The motor controller is set up with a temperature sensor, a warning light, a buzzer and a battery. When the motor controller is running and the staff walks away, if the outside temperature drops to a set temperature, such as below 10°C, the temperature sensor will be triggered. At the same time, the temperature sensor will transmit the received information to the warning light, and the warning light will light up to warn the staff. When the outside temperature continues to drop to the critical point of the motor controller, the temperature sensor will transmit the received information to the buzzer, causing the buzzer to sound to alert the staff, thereby improving the practicality of the motor controller when used. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the overall expanded structure of a motor controller proposed by the utility model;
[0024] Figure 2 This is a schematic diagram of the overall split structure of a motor controller proposed by the utility model;
[0025] Figure 3 This is a schematic diagram of the overall closed structure of a motor controller proposed by the utility model;
[0026] Figure 4 This is a schematic diagram of the cross-sectional structure of a motor controller box body proposed by the utility model;
[0027] Figure 5 This is a schematic diagram of the cross-sectional structure of the second spring of a motor controller proposed by the utility model;
[0028] Figure 6 The utility model is a schematic diagram of the cross-sectional structure of a sealing plate of a motor controller.
[0029] In the figure: 1. box body; 2. limiting ring; 3. limiting bolt; 4. first spring; 5. limiting column; 6. supporting body; 7. pushing block; 8. second spring; 9. temperature sensor; 10. warning light; 11. buzzer; 12. card block; 13. sealing plate; 14. cylinder; 15. exhaust fan; 16. heat-absorbing aluminum plate; 17. breathable box; 18. dustproof net; 19. control main board; 20. electronic component; 21. battery; 22. third groove; 23. limiting circular hole; 24. limiting card column; 25. first groove; 26. second groove; 27. card slot; 28. through hole; 29. fixing block; 30. limiting hole; 31. rectangular groove. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] Embodiment 1,
[0032] As attached Figure 1-Figure 6 As shown, a motor controller comprises: a box body 1, a control main board 19 for realizing electric control, both ends of the box body 1 are fixedly connected to a limit ring 2, the inner thread of the limit ring 2 is connected to a limit bolt 3, a first groove 25 is provided inside the box body 1, a first spring 4 is fixedly connected to the inner wall of the first groove 25, one end of the first spring 4 is fixedly connected to a limit column 5, a sliding groove is provided on the inner wall of the box body 1, a support body 6 is slidably connected inside the sliding groove, rectangular grooves 31 are provided on both sides of the surface of the support body 6, a push block 7 is slidably connected inside the rectangular groove 31, a second spring 8 is fixedly connected to one side of the push block 7, and a limit clamping column 24 is fixedly connected to the other side of the push block 7.
[0033] Through the arrangement of the limit ring 2, the limit bolt 3, the first spring 4, the limit column 5, the push block 7, the second spring 8 and the limit clamping column 24, when the motor controller needs to be repaired, the staff can move the limit bolt 3 by rotating the limit bolt 3, so that the limit column 5 is moved out of the limit hole, and then the staff pushes the push block 7 to move the limit clamping column 24 from the inside of the limit circular hole 23, and then the staff takes out the support body 6, so that the staff can quickly repair the internal electronic components 20. After the repair is completed, the support body 6 is placed in the first groove 25 of the box body 1, and the push block 7 is pushed to make the limit clamping column 24 extend into the inside of the limit circular hole 23, and then the limit bolt 3 is moved by rotating the limit bolt 3, so that the limit column 5 extends into the limit hole 30, thereby completing the assembly of the motor controller, increasing the convenience during maintenance and improving the maintenance efficiency.
[0034] Embodiment 2,
[0035] A motor controller as described in Example 1, wherein a second groove 26 is opened on one side of the box body 1, a temperature sensor 9 is fixedly connected inside the second groove 26, a warning light 10 is fixedly connected to the edge of one side of the box body 1, the warning light 10 is electrically connected to the temperature sensor 9, and a buzzer 11 is fixedly connected to the middle of one side of the box body 1, and the buzzer 11 is electrically connected to the temperature sensor 9.
[0036] Through the arrangement of the temperature sensor 9, the warning light 10, the buzzer 11 and the battery 21, if the staff walks away while the motor controller is running, when the outside temperature drops below 10°C, the temperature sensor 9 will be triggered. At the same time, the temperature sensor 9 will transmit the received alarm information to the warning light 10, and the warning light 10 will light up to warn the staff. When the outside temperature continues to drop, when it drops to the critical point of the motor controller, the temperature sensor 9 will transmit the received alarm information to the buzzer 11 so that the buzzer 11 will sound to alert the staff, so that the staff can be alerted, thereby improving the practicality of the motor controller during use.
[0037] A card slot 27 is provided on both sides of the surface of the box body 1, and a card block 12 is connected inside the card slot 27. A sealing plate 13 is fixedly connected to the top of the card block 12. A through hole 28 is provided on the top of the sealing plate 13. A cylinder 14 is fixedly connected inside the through hole 28, and an exhaust fan 15 is fixedly connected to the inner wall of the cylinder 14.
[0038] Through the setting of the exhaust fan 15, when the motor controller is used, the temperature inside the box body 1 will increase. Through the setting of the exhaust fan 15, when the temperature is high, the staff will start the power supply of the exhaust fan 15. After the exhaust fan 15 is started, the heat absorbed by the heat-absorbing aluminum plate 16 will be discharged, thereby reducing the temperature inside the box body 1.
[0039] Both sides of the bottom of the sealing plate 13 are fixedly connected with fixing blocks 29, and one side of the fixing block 29 is fixedly connected with a heat-absorbing aluminum plate 16. The heat-absorbing aluminum plate 16 is provided to absorb heat.
[0040] A ventilation box 17 is fixedly connected to the surface of the sealing plate 13. The ventilation box 17 can dissipate the heat inside the box body 1. A ventilation groove is provided on the surface of the ventilation box 17, and a dustproof net 18 is fixedly connected to the inner wall of the ventilation groove.
[0041] A control mainboard 19 is fixedly connected to the surface of the support body 6 . The control mainboard 19 is used to control the motor. Electronic components 20 are arranged on the surface of the control mainboard 19 .
[0042] A battery 21 is fixedly connected to the middle of both ends of the box body 1. The battery 21 provides power for the warning light 10 and the buzzer 11. The battery 21 is electrically connected to the warning light 10 and the buzzer 11.
[0043] A limiting hole 30 is provided on one side of the clamping block 12 . The setting of the limiting hole 30 facilitates the limiting of the limiting column 5 . The size of the limiting hole is adapted to the limiting column 5 .
[0044] A third groove 22 is formed inside the support body 6 . The third groove 22 is used to facilitate fixing of the second spring 8 . One end of the second spring 8 is fixedly connected to the inner wall of the third groove 22 .
[0045] The inner wall of the slide groove is provided with a limiting circular hole 23 , and the limiting circular hole 23 is provided to limit the limiting clamping column 24 . The size of the limiting circular hole 23 is adapted to the limiting clamping column 24 .
[0046] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise one" do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0047] In the description of this specification, the terms "connect", "install", "fix", "set", etc. are understood in a broad sense. For example, "connection" can be a fixed connection or an indirect connection through an intermediate component without affecting the relationship between components and the technical effect. It can also be an integral connection or a partial connection. As in this example, for ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.
[0048] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A motor controller, comprising a box body (1) and a control mainboard (19) for realizing electrical control, characterized in that: Both ends of the box body (1) are fixedly connected to a limit ring (2), the inner thread of the limit ring (2) is connected to the limit bolt (3), a first groove (25) is provided inside the box body (1), the inner wall of the first groove (25) is fixedly connected to a first spring (4), one end of the first spring (4) is fixedly connected to a limit column (5), a sliding groove is provided on the inner wall of the box body (1), a support body (6) is slidably connected inside the sliding groove, rectangular grooves (31) are provided on both sides of the surface of the support body (6), a push block (7) is slidably connected inside the rectangular groove (31), one side of the push block (7) is fixedly connected to a second spring (8), and the other side of the push block (7) is fixedly connected to a limit column (24).
2. A motor controller according to claim 1, characterized in that: A second groove (26) is provided on one side of the box body (1), a temperature sensor (9) is fixedly connected inside the second groove (26), a warning light (10) and a buzzer (11) are provided on the box body (1), the warning light (10) is electrically connected to the temperature sensor (9), and the buzzer (11) is electrically connected to the temperature sensor (9).
3. A motor controller according to claim 1, characterized in that: Both sides of the surface of the box body (1) are provided with card slots (27), a card block (12) is carded inside the card slot (27), a sealing plate (13) is fixedly connected to the top of the card block (12), a through hole (28) is provided on the top of the sealing plate (13), a cylinder (14) is fixedly connected to the inside of the through hole (28), and an exhaust fan (15) is fixedly connected to the inner wall of the cylinder (14).
4. A motor controller according to claim 3, characterized in that: Both sides of the bottom of the sealing plate (13) are fixedly connected to fixing blocks (29), and one side of the fixing block (29) is fixedly connected to a heat-absorbing aluminum plate (16).
5. A motor controller according to claim 3, characterized in that: A ventilation box (17) is fixedly connected to the surface of the sealing plate (13), a ventilation groove is provided on the surface of the ventilation box (17), and a dustproof net (18) is fixedly connected to the inner wall of the ventilation groove.
6. A motor controller according to claim 1, characterized in that: A control mainboard (19) is fixedly connected to the surface of the support body (6), and an electronic component (20) is arranged on the surface of the control mainboard (19).
7. A motor controller according to claim 1, characterized in that: Both ends of the box body (1) are fixedly connected with a battery (21), and the battery (21) is electrically connected to the warning light (10) and the buzzer (11).
8. A motor controller according to claim 3, characterized in that: A limiting hole (30) is provided on one side of the clamping block (12), and the size of the limiting hole (30) is adapted to the limiting column (5).
9. A motor controller according to claim 1, characterized in that: A third groove (22) is provided inside the supporting body (6), and one end of the second spring (8) is fixedly connected to the inner side wall of the third groove (22).
10. A motor controller according to claim 1, characterized in that: A limiting circular hole (23) is provided on the inner wall of the slide groove, and the size of the limiting circular hole (23) is adapted to the limiting clamping column (24).
Citation Information
Patent Citations
motor controller
CN104780736B