Disc type meat and bone separator

Abstract

The utility model discloses a disc type meat and bone separator which comprises a separator shell, a plurality of shell supporting legs and a pair of feeding ports, the utility model relates to the technical field of meat-bone separation equipment, and discloses an efficient bone-meat separator which is ingenuous and unique, a pair of precise extrusion driving shaft bodies and a plurality of groups of extrusion frames are ingeniously fused, an unprecedented parallel processing system is constructed, the system is in a single-step industry, bone-meat raw materials can be synchronously received by two independent feed ports, and the operation is simple and convenient. And a new era of efficient operation is opened.

Description

Technical Field

[0001] The utility model relates to the technical field of meat-bone separation equipment, in particular to a disc-type meat-bone separator. Background Art

[0002] The disc-type meat-bone separator is a device specially used for meat processing. It uses mechanical mechanics principles and pressure difference technologies to effectively separate the bones and meat of animals through cutting, pressing and separation steps. The disc-type meat-bone separator belongs to the technical field of meat food bone and meat separation. It is a device that achieves bone and meat separation through a disc structure. The device drives the spiral pusher to rotate through the main shaft, and then transports the bone and meat mixture to the separation chamber. Under the extrusion of the spiral pusher, the bone and meat mixture contacts the meat extrusion piece, and the meat on the bone is shaved off and extruded through the discharge trough on the meat extrusion piece to achieve bone and meat separation. The separated bone residue is discharged through a specific outlet. The disc-type meat-bone separator is widely used in meat processing plants, frozen meat processing, slaughterhouses and other places. It is particularly suitable for processing poultry skeletons (such as The residual meat on the skeleton of chicken, duck, etc., as well as other raw materials that need to be separated from the bones and meat, such as fish and jujube. The current challenge we face is that the feeding efficiency of the bone and meat separator has stagnated. Even by simply increasing the number of equipment, it has not been able to effectively promote the substantial increase in the output of bone and meat separation. What is more worrying is that the introduction of each new equipment is accompanied by additional demands for human resources, that is, an additional operator is required. This not only fails to achieve a leap in production efficiency, but also increases the cost burden and management complexity. In view of this, this plan aims to innovatively propose an efficient and easy-to-use bone and meat separation equipment, aiming to fundamentally solve the above-mentioned bottleneck problem. For the above-mentioned problems, there may already be technical means to solve them in the existing technology, but this case wants to provide an alternative or replacement technical solution. Utility Model Content

[0003] To achieve the above purpose, the utility model is implemented through the following technical solutions: a disc-type meat and bone separator, comprising: a separator shell, a plurality of shell legs and a pair of feed inlets, wherein the plurality of shell legs are respectively mounted on the separator shell, the pair of feed inlets are connected to the separator shell through a preliminary stirring assembly, and a symmetrical disc-type separation structure is installed in the separator shell;

[0004] The symmetrical disc-type separation structure comprises: an extrusion motor, a power wheel, a transmission wheel, a pair of extrusion drive shafts, an extrusion frame, a plurality of spirally propelled extrusion discs, an extrusion shaft placement cover plate and an extrusion mesh plate;

[0005] The extrusion motor is installed in the separator housing, and the extrusion motor is connected to the power wheel, the power wheel and the transmission wheel are meshed with each other, a pair of the extrusion drive shafts are respectively connected to the power wheel and the transmission wheel, and a pair of the extrusion drive shafts are respectively installed in the separator housing, the extrusion frame is installed on the separator housing, and the extrusion frame is connected to the extrusion shaft placement cover plate, a pair of the extrusion drive shafts are respectively installed in the extrusion frame, the extrusion mesh plate is installed on the extrusion frame, and a plurality of the spiral propulsion extrusion discs are respectively installed on the outside of a pair of the extrusion drive shafts;

[0006] It should be noted that, in the above, the bone and meat raw materials to be separated are respectively put into a pair of primary processing bins through a pair of feed ports, and the bone and meat materials slide into the separator casing through a pair of extrusion connecting grooves, and then drive the extrusion motor in the separator casing, thereby driving the power wheel and the transmission wheel meshed with the power wheel to rotate, so that the pair of extrusion drive shafts rotate simultaneously and in opposite directions to each other, and the multiple spiral propulsion extrusion discs of different sizes thereon will push the bone and meat raw materials toward the extrusion frame until the bone and meat materials are squeezed by the extrusion mesh plate on the extrusion frame, and the meat is separated. The meat is squeezed out through the separation holes on the extrusion mesh plate, while the bones are harder and will continue to fit into the gap in the extrusion frame and be pushed toward the extrusion shaft placement cover plate until they are pushed out to the outside through the bone outlet provided on the extrusion shaft placement cover plate, while the meat is recovered through the outer wall of the frame composed of the extrusion frame and the extrusion mesh plate, thus completing the entire bone and meat separation operation. The operation panel provided on the outer shell of the separator can control the entire bone and meat separation process, and the shell legs are provided with anti-slip pads, which can make the entire separator better contact with the ground during operation, thereby maintaining the good operation effect of the entire separator.

[0007] Preferably, the initial stirring assembly comprises: a pair of initial treatment bins, a pair of pre-treatment transmission shafts, a plurality of pre-treatment separation rollers, a pair of extrusion connection grooves and a pair of pre-treatment rotors;

[0008] A pair of the primary treatment bins are respectively mounted on the separator housing, a pair of the feed ports are respectively mounted on the pair of the primary treatment bins, a pair of the pre-treatment rotors are respectively mounted on the pair of the primary treatment bins, a pair of the extrusion connection grooves are respectively opened in the separator housing, and the pair of the extrusion connection grooves are respectively connected to the inner sides of the pair of the primary treatment bins, a pair of the pre-treatment transmission shafts are respectively connected to the pair of the pre-treatment rotors, and a plurality of the pre-treatment separation rollers are respectively mounted on the pair of the pre-treatment transmission shafts;

[0009] It should be noted that, in the above, after the bone and meat raw materials are put into the primary processing bin from the feed port, a pair of pre-processing rotors are operated, thereby causing the pre-processing transmission shaft to rotate and drive multiple pre-processing separation rollers to rotate, thereby preliminarily separating the sticky and agglomerated meat raw materials, thereby facilitating the subsequent bone and meat separation operation.

[0010] Preferably, an operation panel is provided on the separator housing;

[0011] Preferably, the primary treatment chamber is provided with an emergency cleaning door;

[0012] Preferably, the extrusion shaft placement cover plate is provided with a bone outlet;

[0013] Preferably, anti-slip pads are provided on the shell legs. Beneficial Effects

[0014] The utility model provides a disc-type meat and bone separator. It has the following beneficial effects. Compared with the prior art: this high-efficiency meat and bone separator is ingenious, cleverly integrating a pair of precise extrusion drive shafts and multiple groups of extrusion frames, and constructing an unprecedented parallel processing system. This system is unique in the industry, realizing that two independent feed ports can simultaneously accept bone and meat raw materials, opening a new era of efficient operation. In terms of the operation process, the machine first uses the initial stirring component to perform meticulous mixing and preliminary separation of the bone and meat raw materials, effectively improving the efficiency and purity of subsequent processing, and then through the innovative symmetrical disc-type separation structure, the pre-treated bone and meat mixture is accurately and powerfully separated. This process not only ensures the efficient separation of bones and meat, but also greatly shortens the processing time, showing extraordinary separation efficiency and excellent performance. Therefore, compared with traditional bone and meat separation equipment, the efficiency of this machine has achieved a qualitative leap. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the front and sectional structure of a disc-type meat and bone separator described in the utility model.

[0016] Figure 2 It is a side view cross-sectional structural schematic diagram of a disc-type meat and bone separator described in the utility model.

[0017] Figure 3 This is a schematic diagram of the top view and cross-sectional structure of a disc-type meat and bone separator described in the utility model.

[0018] In the figure: 1. separator casing; 2. casing legs; 3. feed port; 4. primary treatment chamber; 5. extrusion motor; 6. power wheel; 7. transmission wheel; 8. extrusion drive shaft; 9. extrusion frame; 10. spiral propulsion extrusion disc; 11. extrusion shaft placement cover; 12. pre-treatment transmission shaft; 13. pre-treatment separation roller; 14. extrusion connection groove; 15. extrusion mesh plate; 16. pre-treatment rotor. DETAILED DESCRIPTION

[0019] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.

[0020] Through the personnel in this field, all the electrical components in this case are connected to their corresponding power supplies through wires, and appropriate controllers and encoders should be selected according to actual conditions to meet the control requirements. The specific connection and control sequence should refer to the following working principle, and the electrical connection between the electrical components is completed in the order of working in sequence. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principles and processes, and no longer explains the electrical control. Example

[0021] The present invention will be described in detail below in conjunction with the accompanying drawings. Figure 1-3As shown, a disc-type meat and bone separator comprises: a separator housing 1, a plurality of housing legs 2 and a pair of feed ports 3, wherein the plurality of housing legs 2 are respectively mounted on the separator housing 1, a pair of the feed ports 3 are connected to the separator housing 1 through a preliminary stirring assembly, and a symmetrical disc-type separation structure is installed in the separator housing 1; the symmetrical disc-type separation structure comprises: an extrusion motor 5, a power wheel disc 6, a transmission wheel disc 7, a pair of extrusion drive shaft bodies 8, an extrusion frame 9, a plurality of spirally propelled extrusion discs 10, an extrusion shaft placement cover plate 11 and an extrusion mesh plate 15; the extrusion motor 5 is installed in the separator housing 1, and the extrusion motor 5 is connected to the power wheel disc 6, the power wheel disc 6 and the transmission wheel disc 7 are meshed with each other, a pair of the extrusion drive shaft bodies 8 are respectively connected to the power wheel disc 6 and the transmission wheel disc 7, and a pair of the extrusion drive shaft bodies 8 are respectively mounted in the separator housing 1, the extrusion frame 9 is mounted on the separator housing 1, and the extrusion frame 9 is connected to the The extrusion shaft is connected to the cover plate 11, a pair of the extrusion drive shaft bodies 8 are respectively installed in the extrusion frame 9, the extrusion mesh plate 15 is installed on the extrusion frame 9, and a plurality of the spiral propulsion extrusion discs 10 are respectively installed on the outside of a pair of the extrusion drive shaft bodies 8; the initial stirring assembly includes: a pair of initial treatment bins 4, a pair of pre-treatment transmission shaft bodies 12, a plurality of pre-treatment separation rollers 13, a pair of extrusion connection grooves 14 and a pair of pre-treatment rotors 16; a pair of the initial treatment bins 4 are respectively installed on the separator housing 1, a pair of the feed ports 3 are respectively installed on the pair of the initial treatment bins 4, a pair of the pre-treatment rotors 16 are respectively installed on the pair of the initial treatment bins 4, a pair of the extrusion connection grooves 14 are respectively opened in the separator housing 1, and a pair of the extrusion connection grooves 14 are respectively connected to the inner sides of a pair of the initial treatment bins 4, a pair of the pre-treatment transmission shaft bodies 12 are respectively connected to a pair of the pre-treatment rotors 16, and a plurality of the pre-treatment separation rollers 13 are respectively installed on a pair of the pre-treatment transmission shaft bodies 12.

[0022] According to the attached Figure 1-3It is concluded that the bone and meat raw materials to be separated are respectively put into a pair of primary processing bins 4 through a pair of feed ports 3, and the bone and meat materials slide into the separator housing 1 through a pair of extrusion connection grooves 14, and then drive the extrusion motor 5 in the separator housing 1, thereby driving the power wheel 6 and the transmission wheel 7 meshing with the power wheel 6 to rotate, so that the pair of extrusion drive shafts 8 rotate simultaneously and in opposite directions, and a plurality of spiral propulsion extrusion discs 10 of different sizes thereon will push the bone and meat raw materials toward the extrusion frame 9, until the bone and meat materials are squeezed by the extrusion mesh plate 15 on the extrusion frame 9, and the meat is squeezed out through the separation holes on the extrusion mesh plate 15, while the bones are harder and will continue to fit into the gap in the extrusion frame 9 and be pushed toward the extrusion shaft placement cover. The bone and meat are separated by a screw thread and a screw thread. The bone and meat are separated by a screw thread. The screw thread is fed into the direction of the plate 11 until it is pushed out to the outside through the bone outlet arranged on the extrusion shaft placement cover plate 11, and the meat is recovered through the outer wall of the frame composed of the extrusion frame 9 and the extrusion mesh plate 15, thereby completing the entire bone and meat separation operation. The operation panel arranged on the separator shell 1 can control the entire bone and meat separation process, and the shell support legs 2 are provided with anti-slip foot pads, which can make the entire separator better contact with the ground during operation and maintain the good operation effect of the entire separator; after the bone and meat raw materials are put into the initial processing bin 4 from the feed port 3, a pair of pre-processing rotors 16 are operated, thereby making the pre-processing transmission shaft 12 rotate and driving a plurality of pre-processing separation rollers 13 to rotate, so as to preliminarily separate the adhered and agglomerated meat raw materials, and facilitate the subsequent bone and meat separation operation.

[0023] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A disc-type meat and bone separator, comprising: A separator housing (1), a plurality of housing legs (2) and a pair of feed ports (3), wherein the plurality of housing legs (2) are respectively mounted on the separator housing (1), the pair of feed ports (3) are connected to the separator housing (1) via a primary stirring assembly, and a symmetrical disc-type separation structure is installed in the separator housing (1); The symmetrical disc-type separation structure comprises: an extrusion motor (5), a power wheel (6), a transmission wheel (7), a pair of extrusion drive shafts (8), an extrusion frame (9), a plurality of spirally propelled extrusion discs (10), an extrusion shaft placement cover plate (11), and an extrusion mesh plate (15); The extrusion motor (5) is installed in the separator housing (1), and the extrusion motor (5) is connected to the power wheel (6), the power wheel (6) and the transmission wheel (7) are meshed with each other, a pair of the extrusion drive shafts (8) are respectively connected to the power wheel (6) and the transmission wheel (7), and a pair of the extrusion drive shafts (8) are respectively installed in the separator housing (1), the extrusion frame (9) is installed on the separator housing (1), and the extrusion frame (9) is connected to the extrusion shaft placement cover plate (11), a pair of the extrusion drive shafts (8) are respectively installed in the extrusion frame (9), the extrusion mesh plate (15) is installed on the extrusion frame (9), and a plurality of the spiral propulsion extrusion discs (10) are respectively installed on the outside of the pair of the extrusion drive shafts (8).

2. A disc-type meat and bone separator according to claim 1, characterized in that: The initial stirring assembly comprises: a pair of initial treatment bins (4), a pair of pre-treatment transmission shafts (12), a plurality of pre-treatment separation rollers (13), a pair of extrusion connection grooves (14) and a pair of pre-treatment rotors (16); A pair of the primary treatment bins (4) are respectively mounted on the separator housing (1), a pair of the feed ports (3) are respectively mounted on the pair of the primary treatment bins (4), a pair of the pre-treatment rotors (16) are respectively mounted on the pair of the primary treatment bins (4), a pair of the extrusion connection grooves (14) are respectively opened in the separator housing (1), and the pair of the extrusion connection grooves (14) are respectively connected to the inner sides of the pair of the primary treatment bins (4), a pair of the pre-treatment transmission shafts (12) are respectively connected to the pair of the pre-treatment rotors (16), and a plurality of the pre-treatment separation rollers (13) are respectively mounted on the pair of the pre-treatment transmission shafts (12).

3. A disc-type meat and bone separator according to claim 2, characterized in that: An operation panel is provided on the separator housing (1).

4. A disc-type meat and bone separator according to claim 3, characterized in that: The primary treatment chamber (4) is provided with an emergency cleaning door.

5. The disc-type meat and bone separator according to claim 4, characterized in that: The extrusion shaft placement cover plate (11) is provided with a bone outlet.

6. A disc-type meat and bone separator according to claim 5, characterized in that: Anti-slip pads are provided on the shell legs (2).

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