Homogenizing and emulsifying device
By designing the feed port, guide slope, pre-mixing mechanism and mixing scraper mechanism in the homogeneous emulsification device, the problem that the existing device cannot premix and material bond before stirring is solved, and more efficient emulsification and long-term stable use of the equipment are achieved.
Patent Information
- Application Number
- CN202520529630.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2035-03-25
AI Technical Summary
The existing homogeneous emulsification device cannot be premixed before stirring, resulting in low stirring efficiency. At the same time, during the stirring process, the materials are easily bonded to the inside of the equipment, affecting subsequent use.
A homogeneous emulsification device is designed, including an emulsification chamber, feed port, guide slope, pre-mixing mechanism, servo motor, drive gear, linkage mechanism, linkage rod and mixing scraper mechanism. Through the coordinated work of these components, pre-mixing of raw materials, uniform emulsification and cleaning of the inner wall of the emulsification chamber can be achieved.
The function of the mixing scraper mechanism driven by the pre-mixing and linkage rod can significantly improve the stirring efficiency, prevent the material from being bonded inside the equipment, and extend the service life of the equipment.
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Figure CN222829415U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of emulsification devices, and specifically discloses a homogenizing emulsification device. Background Art
[0002] Emulsification and homogenization is a technology often used in the production of food and chemical industries. It is a process to micronize and homogenize the dispersed matter in the suspension system. This treatment can reduce the size of the dispersed matter and improve the uniformity of the dispersed matter distribution. Emulsification and homogenization in food processing refers to the process of refining the material liquid under the triple effects of extrusion, strong impact and pressure loss expansion, so that the materials can be mixed more evenly.
[0003] Existing homogenizing emulsification devices generally put raw materials into an emulsifying barrel and then use a stirring device to stir them. Before various mixed materials enter the emulsifying barrel for stirring, the equipment cannot pre-mix them, resulting in low stirring efficiency of the equipment. At the same time, during stirring, materials will adhere to the inside of the emulsifier body. If the internal materials are not scraped out in time, the subsequent use of the equipment will be affected. Utility Model Content
[0004] In view of the above deficiencies in the prior art, the utility model provides a homogenizing and emulsifying device to solve the problem that the existing homogenizing and emulsifying devices generally put the raw materials into an emulsifying barrel and then use a stirring device to stir them. Before various mixed materials enter the emulsifying barrel for stirring, the equipment cannot be pre-mixed, resulting in low stirring efficiency of the equipment. At the same time, during stirring, materials will adhere to the inside of the emulsifying machine body. If the internal materials are not scraped out in time, the subsequent use of the equipment will be affected.
[0005] The technical solution adopted by the utility model to solve its technical problems is:
[0006] The homogenizing emulsifying device comprises an emulsifying bin and feed ports symmetrically arranged on both sides of the upper end surface of the emulsifying bin, and further comprises:
[0007] A guide slope is fixedly arranged at the upper part of the inner cavity of the emulsification bin, and an emulsification cavity is arranged at the bottom of the guide slope, and the emulsification cavity is arranged in the emulsification bin;
[0008] Rotating a pre-stirring mechanism disposed in the middle of the inner cavity of the emulsification bin for pre-stirring the liquid entering the emulsification bin;
[0009] A servo motor is fixedly arranged on the upper end surface of the emulsification bin, a driving gear is fixedly arranged on the output end of the servo motor, and linkage mechanisms are arranged at the upper and lower ends of the driving gear;
[0010] A linkage rod is rotatably arranged in the middle of the inner cavity of the emulsification bin, the top end of the linkage rod penetrates the emulsification bin and is rotatably provided with a guide rod, and one end of the guide rod away from the linkage rod is fixedly connected to the upper end surface of the emulsification bin;
[0011] A mixing scraper mechanism is fixedly arranged at the bottom of the outer surface of the linkage rod and is used for scraping off the raw materials adhering to the inner wall of the emulsification chamber.
[0012] Furthermore, a guide pipe is fixedly arranged at the bottom end of the guide slope, and the emulsification chamber and the guide pipe are both cylindrical structures as a whole.
[0013] Furthermore, the guide slope is a trumpet-shaped structure with two ends open as a whole, the diameter of the large diameter end of the guide slope is adapted to the inner diameter of the emulsification chamber, and the diameter of the small diameter end of the guide slope is adapted to the outer diameter of the guide tube.
[0014] Furthermore, the pre-mixing mechanism includes a connecting sleeve and a propeller. The connecting sleeve is rotatably arranged in the middle of the inner cavity of the emulsification bin. The top end of the connecting sleeve is rotatably connected to the upper end surface of the emulsification bin. The bottom end of the connecting sleeve passes through the guide slope and extends to the bottom of the guide tube. The propeller is fixedly arranged on the outer surface of the connecting sleeve.
[0015] Furthermore, the connecting sleeve is of a hollow structure, the linkage rod is slidably engaged in the connecting sleeve, and the bottom end of the linkage rod passes through the connecting sleeve and extends to the bottom of the emulsification bin.
[0016] Furthermore, the linkage mechanism includes bevel gear 1 and bevel gear 2, bevel gear 1 is fixedly arranged on the top of the outer surface of the connecting sleeve, bevel gear 2 is fixedly arranged on the top of the outer surface of the linkage rod, and bevel gear 1 and bevel gear 2 are both located outside the emulsification bin.
[0017] Furthermore, the second bevel gear and the first bevel gear are respectively meshed at the upper and lower ends of the driving gear.
[0018] Furthermore, the mixing scraper mechanism includes a plurality of stirring plates, stirring paddles and hanging plates, the plurality of stirring plates are fixedly arranged at the bottom of the outer surface of the linkage rod at circumferential intervals, the plurality of stirring paddles are fixedly arranged at the bottom end of the linkage rod at circumferential intervals, the plurality of hanging plates are respectively fixedly arranged at one end of the plurality of stirring paddles away from the linkage rod, and the top end of the hanging plates contacts the inner wall of the emulsification chamber and the outer surface of the guide tube.
[0019] Furthermore, the plurality of stirring plates and the plurality of stirring paddles are evenly and spacedly arranged along the circumference of the linkage rod.
[0020] Furthermore, a discharge port is arranged in the middle of the lower end surface of the emulsification bin, and a plurality of legs are evenly and fixedly arranged on the lower end surface of the emulsification bin.
[0021] The beneficial effects of the utility model are:
[0022] The utility model can guide multiple groups of raw materials to the lower part of the inner cavity of the emulsification bin through the guide slope by arranging a feed port and a guide slope; the servo motor and the driving gear can cooperate with the linkage mechanism to drive the pre-mixing mechanism to rotate, thereby pre-mixing the descending raw materials to ensure the emulsification effect of subsequent raw materials, and at the same time can drive the linkage rod to rotate, and evenly emulsify the raw materials through the mixing scraper mechanism, and can also clean and scrape the inner wall of the emulsification chamber to avoid affecting the subsequent mixing. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural schematic diagram of the utility model;
[0024] Figure 2 It is a schematic cross-sectional view of the structure of the utility model;
[0025] Figure 3 It is a structural schematic diagram of the pre-mixing mechanism, linkage mechanism, servo motor, driving gear, linkage rod and mixing scraper mechanism of the utility model;
[0026] Figure 4 It is a structural schematic diagram of the servo motor, driving gear, helical gear 2, linkage rod and mixing scraper mechanism of the utility model;
[0027] Figure 5 It is a structural schematic diagram of the pre-mixing mechanism and the bevel gear 1 of the utility model.
[0028] In the figure: 1. Emulsification bin; 2. Feed port; 3. Guide slope; 4. Emulsification chamber; 5. Guide pipe; 6. Connecting sleeve; 7. Propeller; 8. Bevel gear 1; 9. Servo motor; 10. Driving gear; 11. Bevel gear 2; 12. Linkage rod; 13. Stirring plate; 14. Stirring paddle; 15. Hanging plate. DETAILED DESCRIPTION
[0029] The utility model is described and illustrated in detail below in conjunction with the accompanying drawings.
[0030] Example 1
[0031] like Figure 1-5 As shown, the homogenizing emulsifying device comprises an emulsifying bin 1 and feed ports 2 symmetrically arranged on both sides of the upper end surface of the emulsifying bin 1, and further comprises:
[0032] A guide slope 3 is fixedly arranged at the upper part of the inner cavity of the emulsification bin 1, and an emulsification cavity 4 is arranged at the bottom end of the guide slope 3, and the emulsification cavity 4 is arranged in the emulsification bin 1;
[0033] Rotate a pre-stirring mechanism disposed in the middle of the inner cavity of the emulsification bin 1 for pre-stirring the liquid entering the emulsification bin 1;
[0034] A servo motor 9 is fixedly arranged on the upper end surface of the emulsification bin 1, a driving gear 10 is fixedly arranged at the output end of the servo motor 9, and a linkage mechanism is arranged at the upper and lower ends of the driving gear 10;
[0035] A linkage rod 12 is rotatably arranged in the middle of the inner cavity of the emulsification bin 1, the top end of the linkage rod 12 penetrates the emulsification bin 1 and is rotatably provided with a guide rod, and one end of the guide rod away from the linkage rod 12 is fixedly connected to the upper end surface of the emulsification bin 1;
[0036] A mixing scraper mechanism is fixedly arranged at the bottom of the outer surface of the linkage rod 12 and is used to scrape off the raw materials adhering to the inner wall of the emulsification chamber 4.
[0037] A guide tube 5 is fixedly provided at the bottom end of the guide slope 3, and the emulsification chamber 1 and the guide tube 5 are both cylindrical structures as a whole.
[0038] The guide slope 3 is a trumpet-shaped structure with two ends open. The diameter of the large diameter end of the guide slope 3 is adapted to the inner diameter of the emulsification chamber 1 , and the diameter of the small diameter end of the guide slope 3 is adapted to the outer diameter of the guide tube 5 .
[0039] Through the above-mentioned arrangement, by setting two groups of feed ports 2, the raw materials can be introduced into the guide slope 3, and then the raw materials enter the guide pipe 5 through the guide slope 3. By setting the guide pipe 5, the raw materials can be transported, which is convenient for the subsequent transportation of the raw materials to the emulsification chamber 4; the servo motor 9 cooperates with the drive gear 10 and the linkage mechanism to drive the pre-mixing mechanism to rotate, thereby pre-mixing the descending raw materials to ensure the subsequent emulsification effect of the raw materials, and at the same time, it can drive the linkage rod 12 to rotate, and the raw materials can be evenly emulsified through the mixing scraper mechanism, and the inner wall of the emulsification chamber 4 can also be cleaned and scraped to avoid affecting the subsequent mixing.
[0040] The pre-mixing mechanism includes a connecting sleeve 6 and a propeller 7. The connecting sleeve 6 is rotatably arranged in the middle of the inner cavity of the emulsification bin 1. The top end of the connecting sleeve 6 is rotatably connected to the upper end surface of the emulsification bin 1. The bottom end of the connecting sleeve 6 penetrates the guide slope 3 and extends to the bottom of the guide pipe 5. The propeller 7 is fixedly arranged on the outer surface of the connecting sleeve 6. The top end of the connecting sleeve 6 and the upper end surface of the emulsification bin 1 are rotatably connected to ensure subsequent driving.
[0041] The connecting sleeve 6 is a hollow structure, the linkage rod 12 is slidably connected in the connecting sleeve 6, and the bottom end of the linkage rod 12 passes through the connecting sleeve 6 and extends to the bottom of the emulsification chamber 1. The connecting sleeve 6 can limit the linkage rod 12 to prevent the linkage rod 12 from deflecting and shaking.
[0042] The linkage mechanism includes a bevel gear 1 8 and a bevel gear 2 11. The bevel gear 1 8 is fixedly arranged on the top of the outer surface of the connecting sleeve 6, and the bevel gear 2 11 is fixedly arranged on the top of the outer surface of the linkage rod 12. Both the bevel gear 1 8 and the bevel gear 2 11 are located outside the emulsification bin 1.
[0043] The bevel gear 2 11 and the bevel gear 1 8 are respectively meshed at the upper and lower ends of the driving gear 10.
[0044] Through the above arrangement, starting the servo motor 9 can drive the driving gear 10 to rotate, the bevel gear 1 8 and the bevel gear 2 11 are both meshed with the driving gear 10, the rotation of the driving gear 10 can drive the connecting sleeve 6 and the linkage rod 12 to rotate, the rotation of the connecting sleeve 6 can drive the propeller 7 to rotate, and then the descending raw materials can be pre-mixed to ensure the subsequent emulsification effect of the raw materials, the rotation of the linkage rod 12 can drive the mixing scraper mechanism to rotate, so that the equipment can simultaneously perform pre-mixing, mixing and scraping of the raw materials adsorbed on the inner wall of the emulsification chamber 4.
[0045] The mixing scraper mechanism includes a plurality of stirring plates 13, stirring paddles 14 and hanging plates 15. The plurality of stirring plates 13 are fixedly arranged at intervals along the circumferential direction at the bottom of the outer surface of the linkage rod 12. The plurality of stirring paddles 14 are fixedly arranged at intervals along the circumferential direction at the bottom end of the linkage rod 12. The plurality of hanging plates 15 are respectively fixedly arranged at one end of the plurality of stirring paddles 14 away from the linkage rod 12, and the top end of the hanging plates (15) contacts the inner wall of the emulsification chamber 4 and the outer surface of the guide tube 5.
[0046] The plurality of stirring plates 13 and the plurality of stirring paddles 14 are evenly and spaced apart along the circumference of the linkage rod 12 .
[0047] Through the above arrangement, the servo motor 9 is started to drive the linkage rod 12 to rotate, and the rotation of the linkage rod 12 drives the stirring plate 13 and the stirring paddle 14 to rotate, so that the raw materials can be uniformly emulsified to ensure their subsequent processing. The top of the hanging plate 15 contacts the inner wall of the emulsification chamber 4 and the outer surface of the guide tube 5, so that the inner wall of the emulsification chamber 4 can be cleaned and scraped to avoid affecting the subsequent stirring.
[0048] A discharge port is arranged in the middle of the lower end surface of the emulsification bin 1 , and a plurality of legs are evenly and fixedly arranged on the lower end surface of the emulsification bin 1 .
Claims
1. A homogenizing emulsification device, comprising an emulsification bin (1) and feed ports (2) symmetrically arranged on both sides of the upper end surface of the emulsification bin (1), characterized in that: Also includes: A guide slope (3) is fixedly arranged at the upper part of the inner cavity of the emulsification bin (1), an emulsification cavity (4) is arranged at the bottom end of the guide slope (3), and the emulsification cavity (4) is arranged in the emulsification bin (1); A pre-stirring mechanism arranged in the middle of the inner cavity of the emulsification bin (1) for pre-stirring the liquid entering the emulsification bin (1) is rotated; A servo motor (9) is fixedly arranged on the upper end surface of the emulsification bin (1), a driving gear (10) is fixedly arranged on the output end of the servo motor (9), and linkage mechanisms are arranged at the upper and lower ends of the driving gear (10); A linkage rod (12) is rotatably arranged in the middle of the inner cavity of the emulsification bin (1), the top end of the linkage rod (12) penetrates the emulsification bin (1) and is rotatably provided with a guide rod, and one end of the guide rod away from the linkage rod (12) is fixedly connected to the upper end surface of the emulsification bin (1); A mixing scraper mechanism is fixedly arranged at the bottom of the outer surface of the linkage rod (12) and is used to scrape off the raw materials adhering to the inner wall of the emulsification chamber (4).
2. The homogenizing emulsification device according to claim 1, characterized in that: A guide tube (5) is fixedly arranged at the bottom end of the guide slope (3); the emulsification bin (1) and the guide tube (5) are both cylindrical structures as a whole.
3. The homogenizing emulsification device according to claim 2, characterized in that: The guide slope (3) is in the form of a trumpet-shaped structure with two openings at both ends. The diameter of the large-diameter end of the guide slope (3) is adapted to the inner diameter of the emulsification chamber (1), and the diameter of the small-diameter end of the guide slope (3) is adapted to the outer diameter of the guide tube (5).
4. The homogenizing emulsification device according to claim 2, characterized in that: The pre-mixing mechanism comprises a connecting sleeve (6) and a propeller (7); the connecting sleeve (6) is rotatably arranged in the middle of the inner cavity of the emulsification bin (1); the top end of the connecting sleeve (6) is rotatably connected to the upper end surface of the emulsification bin (1); the bottom end of the connecting sleeve (6) penetrates the guide slope (3) and extends to the bottom of the guide pipe (5); and the propeller (7) is fixedly arranged on the outer surface of the connecting sleeve (6).
5. The homogenizing emulsification device according to claim 4, characterized in that: The connecting sleeve (6) has a hollow structure, the linkage rod (12) is slidably engaged in the connecting sleeve (6), and the bottom end of the linkage rod (12) passes through the connecting sleeve (6) and extends to the bottom of the emulsification bin (1).
6. The homogenizing emulsification device according to claim 4, characterized in that: The linkage mechanism comprises a bevel gear 1 (8) and a bevel gear 2 (11); the bevel gear 1 (8) is fixedly arranged on the top of the outer surface of the connecting sleeve (6); the bevel gear 2 (11) is fixedly arranged on the top of the outer surface of the linkage rod (12); and the bevel gear 1 (8) and the bevel gear 2 (11) are both located outside the emulsification bin (1).
7. The homogenizing emulsification device according to claim 6, characterized in that: The second bevel gear (11) and the first bevel gear (8) are respectively meshed with the upper and lower ends of the driving gear (10).
8. The homogenizing emulsification device according to claim 2, characterized in that: The mixing scraper mechanism comprises a plurality of stirring plates (13), stirring paddles (14) and a material hanging plate (15), wherein the plurality of stirring plates (13) are fixedly arranged at intervals along the circumferential direction at the bottom of the outer surface of the linkage rod (12), the plurality of stirring paddles (14) are fixedly arranged at intervals along the circumferential direction at the bottom end of the linkage rod (12), and the plurality of material hanging plates (15) are respectively fixedly arranged at one end of the plurality of stirring paddles (14) away from the linkage rod (12), and the top end of the material hanging plate (15) contacts the inner wall of the emulsification chamber (4) and the outer surface of the guide tube (5).
9. The homogenizing emulsifying device according to claim 8, characterized in that: The plurality of stirring plates (13) and the plurality of stirring paddles (14) are evenly and spacedly arranged along the circumference of the linkage rod (12).
10. The homogenizing and emulsifying device according to claim 1, characterized in that: A discharge port is arranged in the middle of the lower end surface of the emulsification bin (1), and a plurality of legs are evenly and fixedly arranged on the lower end surface of the emulsification bin (1).