Maltose syrup heating device

Abstract

The utility model discloses a heating device for malt syrup, and relates to the technical field of malt syrup, a reciprocating stirring mechanism comprises a supporting ring and a track disc, the supporting ring and the track disc are both fixedly connected to a U-shaped connecting plate, the top of the supporting ring is fixedly connected with four telescopic supporting sleeves, and the top of the supporting ring is fixedly connected with the track disc. The device comprises four telescopic supporting sleeves, the tops of the four telescopic supporting sleeves are fixedly connected with fixing strips, a placement disc is fixedly connected among the four fixing strips, and the top of the placement disc is fixedly connected with a first motor. The syrup is fully stirred in the container, local overheating or supercooling is avoided, the fluidity of the syrup can be improved through the stirring mode, the heat conduction efficiency is improved, the syrup is heated more uniformly, the stirring efficiency is improved, the heating time is shortened, the energy consumption is reduced, and the production cost is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of maltose syrup, in particular to a heating device for maltose syrup. Background Art

[0002] Maltose is made from high-quality starch such as corn starch, which is liquefied, saccharified, decolorized, filtered, and refined and concentrated. It is a product with maltose as the main ingredient. Maltose is widely used in candy, cold drinks, dairy products, beer, jelly, baked goods, condiments, enzyme preparations, convenience foods, meat products and other industries. Compared with other sugars, maltose has lower moisture absorption and higher moisture retention, mild and moderate temperature, good anti-crystallization performance, antioxidant performance, moderate viscosity, good chemical stability, low freezing point and other characteristics. Therefore, it has been widely used in candy, cold drinks and dairy products industries. In the process of maltose preparation, heating is usually required. The device heats the semi-finished product. Due to the high viscosity of the syrup, local high temperature or low temperature areas are easily formed during the heating process, resulting in uneven heating. Syrup that has been static for a long time is prone to form precipitation at the bottom of the container, affecting product quality. It is necessary to stir it to mix it and remove the precipitation. However, many traditional maltose heating devices do not have stirring devices. Even if they have them, their movement modes are mostly very simple and can only be stirred within a fixed range. This will also cause the maltose syrup to be unevenly and insufficiently stirred during the heating process. The syrup is not fluid enough, which may lead to uneven heat transfer during the heating process, with some syrups being overheated and some not being fully heated. Utility Model Content

[0003] The purpose of the utility model is to provide a maltose syrup heating device to solve the technical problems mentioned in the above background technology.

[0004] The purpose of the utility model can be achieved through the following technical solutions:

[0005] A maltose syrup heating device comprises a workbench, wherein two electric telescopic columns are fixedly connected to the top of the workbench, a U-shaped connecting plate is fixedly connected between the tops of the two electric telescopic columns, and a reciprocating stirring mechanism is arranged on the U-shaped connecting plate.

[0006] The reciprocating stirring mechanism includes a support ring and a track plate, and the support ring and the track plate are fixedly connected to the U-shaped connecting plate. Four telescopic support sleeves are fixedly connected to the top of the support ring, and the tops of the four telescopic support sleeves are fixedly connected to fixing bars. A placement plate is fixedly connected between the four fixing bars, and a first motor is fixedly connected to the top of the placement plate. The first motor is provided with two output shafts, and a track rod is fixedly connected to the upper output shaft, and the track rod and the track plate are rotatably connected, and a connecting bar is fixedly connected to the lower output shaft, and the bottom of the connecting bar is fixedly connected to a stirring shaft, and the bottom of the stirring shaft is fixedly connected to an arc-shaped stirring bar.

[0007] As a further solution of the utility model: two support bars are fixedly connected to the top of the workbench, and a turning heating mechanism is arranged between opposite sides of the two support bars.

[0008] As a further solution of the utility model: the flipping and heating mechanism includes a second motor, the second motor is fixedly connected to the right side of the left support bar, the output end of the second motor is fixedly connected to a rotating shaft, the rotating shaft and the right support bar are rotatably connected, a fixed plate is fixedly connected to the outer surface of the rotating shaft, a heater is fixedly connected to the top of the fixed plate, and a stirring and heating tank is fixedly connected between the heater and the fixed plate.

[0009] As a further solution of the utility model: the bottom of the workbench is fixedly connected to a support column, and the bottom of the support column is fixedly connected to a base.

[0010] As a further solution of the utility model: two stirring shafts are provided and are distributed at the bottom of the connecting strip in a bilaterally symmetrical manner.

[0011] As a further solution of the utility model: four support columns are provided and distributed at the bottom edge of the workbench in a rectangular array.

[0012] Beneficial Effects

[0013] The utility model provides a heating device for maltose syrup. Compared with the prior art, it has the following advantages:

[0014] Beneficial effects:

[0015] (1) The present application provides a reciprocating stirring mechanism, which can stir the syrup while reciprocating up and down and constantly changing the height, thereby ensuring that the syrup is fully stirred in the container and avoiding local overheating or overcooling. This stirring method can increase the fluidity of the syrup, improve the heat conduction efficiency, make the syrup heated more evenly, improve the stirring efficiency, reduce the heating time and energy consumption, and reduce the production cost.

[0016] (2) The present application provides a flipping heating mechanism, which can accurately control the flipping angle and speed after heating, ensuring that the maltose is poured into the container smoothly and accurately, thereby improving production efficiency and reducing safety hazards such as burns caused by manual operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is the main figure of the utility model;

[0018] Figure 2 It is a three-dimensional diagram of the local structure of the utility model;

[0019] Figure 3 It is a three-dimensional diagram of the reciprocating stirring mechanism of the utility model;

[0020] Figure 4 It is a three-dimensional diagram of the support strip and the flip heating mechanism of the utility model.

[0021] In the figure: 1. workbench; 2. electric telescopic column; 3. U-shaped connecting plate; 4. reciprocating stirring mechanism; 41. support ring; 42. track plate; 43. telescopic supporting sleeve; 44. fixing bar; 45. placement plate; 46. first motor; 47. output shaft; 48. track rod; 49. connecting bar; 410. stirring shaft; 411. arc stirring bar; 5. supporting bar; 6. flip heating mechanism; 61. second motor; 62. rotating shaft; 63. fixing plate; 64. heater; 65. stirring and heating tank; 7. support column; 8. base. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-4As shown, the utility model is a maltose syrup heating device, comprising a workbench 1, the top of the workbench 1 is fixedly connected with two electric telescopic columns 2, the electric telescopic columns 2 are electrically connected to an external power supply and are controlled by an external program, a U-shaped connecting plate 3 is fixedly connected between the tops of the two electric telescopic columns 2, and a reciprocating stirring mechanism 4 is arranged on the U-shaped connecting plate 3; the reciprocating stirring mechanism 4 comprises a support ring 41 and a track plate 42, the support ring 41 and the track plate 42 are both fixedly connected to the U-shaped connecting plate 3, four telescopic supporting sleeves 43 are fixedly connected to the top of the support ring 41, the tops of the four telescopic supporting sleeves 43 are all fixedly connected with fixing bars 44, a placement plate 45 is fixedly connected between the four fixing bars 44, a first motor 46 is fixedly connected to the top of the placement plate 45, and the first motor 46 It is electrically connected to an external power source and controlled by an external program. Two output shafts 47 are provided on the first motor 46. A track rod 48 is fixedly connected to the upper output shaft 47. The track rod 48 and the track plate 42 are rotatably connected. A connecting bar 49 is fixedly connected to the lower output shaft 47. A stirring shaft 410 is fixedly connected to the bottom of the connecting bar 49. An arc-shaped stirring bar 411 is fixedly connected to the bottom of the stirring shaft 410. By arranging a reciprocating stirring mechanism 4, stirring can be performed while reciprocating up and down and constantly changing the height, ensuring that the syrup is fully stirred in the container to avoid local overheating or overcooling. This stirring method can increase the fluidity of the syrup, improve the heat conduction efficiency, make the syrup heated more evenly, improve the stirring efficiency, reduce the heating time and energy consumption, and reduce the production cost.

[0024] Two support bars 5 are fixedly connected to the top of the workbench 1, and a flipping heating mechanism 6 is arranged between the opposite sides of the two support bars 5. By arranging the flipping heating mechanism 6, the flipping angle and speed can be accurately controlled after heating to ensure that the maltose is poured into the container smoothly and accurately, thereby improving production efficiency and reducing safety hazards such as burns caused by manual operation.

[0025] The flipping and heating mechanism 6 includes a second motor 61, which is electrically connected to an external power supply and controlled by an external program. The second motor 61 is an AC motor, which can control the speed of the AC motor by adjusting the power supply frequency and voltage or using a frequency converter and other devices. At the same time, by changing the phase sequence of the three-phase AC power supply, the motor can be rotated forward and reversely. By slowly rotating and rotating forward and reversely, the syrup can be poured, and it can be rotated and reset after pouring. The second motor 61 is fixedly connected to the right side of the left support bar 5, and the output end of the second motor 61 is fixedly connected to the right side of the left support bar 5. A rotating shaft 62 is fixedly connected, and the rotating shaft 62 and the right support bar 5 are rotatably connected. A fixed plate 63 is fixedly connected to the outer surface of the rotating shaft 62, and a heater 64 is fixedly connected to the top of the fixed plate 63. The heater 64 is electrically connected to an external power supply and is controlled by an external program. The heater 64 is located at the bottom of the syrup tank, and is composed of a heating plate, a heating element and an insulating sleeve. The heating element is a heating wire, and the insulating sleeve ensures safety. It is a prior art and will not be described in detail in this article. A stirring heating tank 65 is fixedly connected between the heater 64 and the fixed plate 63.

[0026] A support column 7 is fixedly connected to the bottom of the workbench 1 , and a base 8 is fixedly connected to the bottom of the support column 7 .

[0027] Two stirring shafts 410 are provided and are distributed at the bottom of the connecting strip 49 in a left-right symmetrical manner.

[0028] Four support columns 7 are provided and distributed in a rectangular array at the bottom edge of the workbench 1 . The design of multiple support columns 7 ensures the stability of the equipment.

[0029] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0030] The working principle of the utility model is as follows: first, put the syrup into the stirring and heating tank 65, then start the first motor 46, let the output shaft 47 below it drive the connecting bar 49 to rotate, and while the connecting bar 49 rotates, the two arc-shaped stirring bars 411 are driven to rotate together through the two stirring shafts 410. At this time, the upper output shaft 47 also rotates synchronously, and at the same time, the track rod 48 on the output shaft 47 is driven to rotate along the edge of the top of the track plate 42. When the track rod 48 rotates to the notch of the track plate 42, it will rotate downward along the notch. At this time, the track rod 48 will drive the first motor 46 and all structures connected to the lower output shaft 47 of the first motor 46 to move downward through the upper output shaft 47, and lower their horizontal height positions. When the track rod 48 rotates to the flat high place of the track plate 42 again, it will make the first motor 46 The four telescopic support sleeves 43 are used to raise the height position together with all the structures thereon, and the height position is constantly switched by continuous rotation, so that the two arc-shaped stirring bars 411 can stir the syrup while rotating while reciprocating up and down. At the same time, the heater 64 is started to heat the bottom of the stirring and heating tank 65, so that the syrup is heated and stirred at the same time. After the stirring and heating is completed, the two electric telescopic columns 2 are started to drive the entire reciprocating stirring mechanism 4 to move upward through the U-shaped connecting plate 3. After being raised to a suitable height, the container is placed below the stirring and heating tank 65 and on the top of the workbench 1. Finally, the second motor 61 is started to drive the rotating shaft 62 at the output end to rotate, and the fixed plate 63 on the outer surface of the rotating shaft 62 drives the stirring and heating tank 65 to rotate together, so that the stirring and heating tank 65 is turned over and the syrup is poured into the container.

[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0032] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A maltose syrup heating device, comprising a workbench (1), characterized in that: Two electric telescopic columns (2) are fixedly connected to the top of the workbench (1); a U-shaped connecting plate (3) is fixedly connected between the tops of the two electric telescopic columns (2); and a reciprocating stirring mechanism (4) is provided on the U-shaped connecting plate (3); The reciprocating stirring mechanism (4) comprises a support ring (41) and a track plate (42), wherein the support ring (41) and the track plate (42) are both fixedly connected to the U-shaped connecting plate (3), the top of the support ring (41) is fixedly connected to four telescopic support sleeves (43), the tops of the four telescopic support sleeves (43) are each fixedly connected to a fixing bar (44), a placement plate (45) is fixedly connected between the four fixing bars (44), and the top of the placement plate (45) is fixedly connected to A first motor (46) is connected, and two output shafts (47) are arranged on the first motor (46). A track rod (48) is fixedly connected to the upper output shaft (47), and the track rod (48) and the track plate (42) are rotatably connected. A connecting bar (49) is fixedly connected to the lower output shaft (47), and a stirring shaft (410) is fixedly connected to the bottom of the connecting bar (49), and an arc-shaped stirring bar (411) is fixedly connected to the bottom of the stirring shaft (410).

2. The maltose syrup heating device according to claim 1, characterized in that: Two support bars (5) are fixedly connected to the top of the workbench (1), and a flipping heating mechanism (6) is provided between opposite sides of the two support bars (5).

3. The maltose syrup heating device according to claim 2, characterized in that: The flipping and heating mechanism (6) comprises a second motor (61), the second motor (61) is fixedly connected to the right side of the left support bar (5), the output end of the second motor (61) is fixedly connected to a rotating shaft (62), the rotating shaft (62) and the right support bar (5) are rotatably connected, a fixing plate (63) is fixedly connected to the outer surface of the rotating shaft (62), a heater (64) is fixedly connected to the top of the fixing plate (63), and a stirring and heating tank (65) is fixedly connected between the heater (64) and the fixing plate (63).

4. The maltose syrup heating device according to claim 1, characterized in that: The bottom of the workbench (1) is fixedly connected to a support column (7), and the bottom of the support column (7) is fixedly connected to a base (8).

5. The maltose syrup heating device according to claim 1, characterized in that: Two stirring shafts (410) are provided and are distributed at the bottom of the connecting strip (49) in a bilaterally symmetrical manner.

6. The maltose syrup heating device according to claim 4, characterized in that: Four support columns (7) are provided and distributed at the bottom edge of the workbench (1) in a rectangular array.

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