Emulsion circulating magnetic adsorption filtering device in cold rolling process
By designing an emulsion circulation filter device during cold rolling process that includes magnetic adsorption and mechanical transmission cleaning components, the problem of cumbersome cleaning of emulsion in cold-cut steel processing is solved, and the efficient recycling of emulsion is achieved.
Patent Information
- Application Number
- CN202421292453.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-06-06
AI Technical Summary
During the cold-tipped steel processing, the filtration and cleaning process of metal debris in the emulsion is cumbersome, which affects the recycling of the emulsion.
A magnetic adsorption filter device for circulating emulsion during cold rolling is designed, and a debris cleaning component composed of screw rod, motor, threaded block and electromagnet is used to automatically clean and collect debris through magnetic adsorption and mechanical transmission.
Automatic cleaning and recycling of debris in the emulsion is realized, the filtration process is simplified, and the recycling efficiency of the emulsion is improved.
Smart Images

Figure CN222829823U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of magnetic adsorption and filtering devices for emulsions, in particular to a circulating magnetic adsorption and filtering device for emulsions in a cold rolling process. Background Art
[0002] It refers to the process of processing steel plates or steel strips into various types of steel through cold processing such as cold drawing, cold bending, and cold drawing at room temperature. Emulsion is a high-performance semi-synthetic metalworking fluid, which is particularly suitable for the processing of aluminum metal and its alloys (such as: chip adhesion, tool wear, poor surface accuracy of workpieces, and surface contamination). In the process of processing cold-rolled steel, emulsion is needed to continuously lubricate and cool the materials in the processing process.
[0003] In the existing process of cold-rolled steel, emulsion needs to be used to continuously lubricate and cool the materials in the process. During the use of emulsion, a filter is generally used to filter the metal debris in the emulsion so as to recycle the emulsion. However, the filter needs to be cleaned regularly, which is troublesome. Utility Model Content
[0004] The utility model aims to provide a magnetic adsorption filtration device for circulating emulsion in a cold rolling process to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a magnetic adsorption filtration device for circulating emulsion in a cold rolling process, comprising a box body, a nozzle is vertically installed on the top of the box body, and a processing component is arranged on the top of the nozzle, an emulsification pool is vertically opened on the top of the box body, and a debris cleaning component is arranged in the emulsification pool, a rectangular plate is installed near the top of the emulsification pool, and a filter plate is horizontally installed in the emulsification pool, and a plurality of rotating rollers are rotatably installed in the emulsification pool;
[0006] The debris cleaning assembly includes a screw, a motor, a threaded block and an electromagnet. A screw is installed horizontally in the emulsification tank, and a threaded block is threadedly connected to the outside of the screw. An electromagnet is installed at the bottom of the threaded block. A motor is installed on the outside of the box, and the output end of the motor passes through the box and is connected to the end of the screw.
[0007] By adopting the above technical solution, the debris on the top of the filter plate after filtration can be self-cleaned.
[0008] As a further solution of the utility model: a debris collection groove is vertically opened at the bottom of the emulsification tank, and the debris collection groove is close to the motor.
[0009] By adopting the above technical solution, the cleaned debris can be put into the debris collection tank for recycling.
[0010] As a further solution of the utility model: a groove is provided on the top of the rectangular plate.
[0011] By adopting the above technical solution, the material is cut.
[0012] As a further solution of the utility model: the processing assembly includes an electric push rod, a lifting plate and a cutter, the electric push rod is vertically installed on the top of the nozzle, and the lifting plate is horizontally installed on the output end of the electric push rod, and the cutter is vertically installed on the bottom of the lifting plate.
[0013] By adopting the above technical solution, cutting of materials of different thicknesses is achieved.
[0014] As a further solution of the utility model: a nozzle is installed at the bottom of the lifting plate, and the nozzle is close to the cutter.
[0015] By adopting the above technical solution, the cutter can be lubricated and cooled by the nozzle during the cutting process.
[0016] As a further solution of the utility model: a guide rod is vertically installed at the top of the nozzle, and the guide rod slides through the top of the lifting plate.
[0017] By adopting the above technical solution, the lifting plate moving up and down can be guided.
[0018] Compared with the prior art, the utility model has the following beneficial effects: the magnetic adsorption filtration device for circulating emulsion in the cold rolling process is
[0019] A screw rod, a motor, a threaded block and an electromagnet are provided. When the filtered debris on the top of the filter plate needs to be cleaned, the motor is started to drive the screw rod to rotate. During the rotation of the screw rod, the threaded block connected to the outer thread of the motor is driven to move horizontally. During the horizontal movement of the electromagnet driven by the threaded block, the electromagnet is energized to absorb the debris on the top of the filter plate. After the electromagnet is transported to the top of the debris collection tank, the electromagnet is powered off to put the debris into the debris collection tank.
[0020] In addition, the emulsion circulation magnetic adsorption filtration device during the cold rolling process is also provided with a debris collection tank. When the material needs to be collected, the adsorbed debris is transported to the top of the debris collection tank by the electromagnet, and then placed in the debris collection tank for recycling, and the debris is discharged through the guide plate opened at the bottom of the debris collection tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0022] Figure 2This is a schematic diagram of the main cross-sectional structure of the utility model;
[0023] Figure 3 It is a schematic diagram of the enlarged structure of point A of the utility model.
[0024] In the figure: 1. Box body; 2. Emulsification tank; 3. Screw rod; 4. Motor; 5. Threaded block; 6. Electromagnet; 7. Filter plate; 8. Electric push rod; 9. Lifting plate; 10. Cutter; 11. Guide rod; 12. Rectangular plate; 13. Cutting groove; 14. Debris collecting groove; 15. Rotating roller; 16. Sprinkler. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-3 The utility model provides a technical solution: a magnetic adsorption filtration device for circulating emulsion in a cold rolling process, comprising a box body 1, a nozzle 16 is vertically installed on the top of the box body 1, and a processing component is arranged on the top of the nozzle 16, an emulsification pool 2 is vertically opened on the top of the box body 1, and a debris cleaning component is arranged in the emulsification pool 2, a rectangular plate 12 is installed near the top of the emulsification pool 2, and a filter plate 7 is horizontally installed in the emulsification pool 2, and a plurality of rotating rollers 15 are rotatably installed in the emulsification pool 2;
[0027] The debris cleaning assembly includes a screw rod 3, a motor 4, a threaded block 5 and an electromagnet 6. The screw rod 3 is installed horizontally in the emulsification tank 2, and the threaded block 5 is threadedly connected to the outer side of the screw rod 3. The electromagnet 6 is installed at the bottom of the threaded block 5. The motor 4 is installed on the outer side of the box body 1, and the output end of the motor 4 passes through the box body 1 and is connected to the end of the screw rod 3.
[0028] Specifically, when it is necessary to clean the filtered debris on the top of the filter plate 7, the motor 4 is started to drive the screw rod 3 to rotate. During the rotation of the screw rod 3, the threaded block 5 connected to the outer thread of the motor 4 is driven to move horizontally. The electromagnet 6 is driven by the threaded block 5 to move horizontally. During the process, the electromagnet 6 is energized to absorb the debris on the top of the filter plate 7. After the electromagnet 6 is transported to the top of the debris collection tank 14, the electromagnet 6 is powered off and the debris is placed in the debris collection tank 14.
[0029] Furthermore, a debris collection groove 14 is vertically opened at the bottom of the emulsification tank 2, and the debris collection groove 14 is close to the motor 4;
[0030] Specifically, when the material needs to be collected, the adsorbed debris is transported to the top of the debris collection tank 14 by the electromagnet 6, and then placed in the debris collection tank 14 for recycling, and the debris is discharged through the guide plate opened at the bottom of the debris collection tank 14.
[0031] Furthermore, a slot 13 is formed on the top of the rectangular plate 12;
[0032] Specifically, the cutter 10 is inserted into the cutting groove 13 formed on the top of the rectangular plate 12, thereby shortening the material.
[0033] Furthermore, the processing assembly includes an electric push rod 8, a lifting plate 9 and a cutter 10. The electric push rod 8 is vertically installed at the top of the nozzle 16, and the lifting plate 9 is horizontally installed at the output end of the electric push rod 8. The cutter 10 is vertically installed at the bottom of the lifting plate 9.
[0034] Specifically, the electric push rod 8 is started to drive the lifting plate 9 to move up and down. When the lifting plate 9 moves up and down, the cutter 10 is driven to move up and down. The cutter 10 is inserted into the cutting groove 13 to cut the material.
[0035] Furthermore, a nozzle 16 is installed at the bottom of the lifting plate 9, and the nozzle 16 is close to the cutter 10;
[0036] Specifically, by starting the water pump installed outside the housing 1 of the emulsification pool 2 , the emulsion filtered at the bottom of the emulsification pool 2 is brought into the nozzle 16 for spraying, thereby achieving cooling and lubrication of the cutter 10 .
[0037] Furthermore, a guide rod 11 is vertically installed at the top of the nozzle 16, and the guide rod 11 slides through the top of the lifting plate 9;
[0038] Specifically, during the up and down movement of the lifting plate 9, the guide rod 11 is slidably connected to the lifting plate 9, thereby guiding the lifting plate 9 moving up and down, while improving the stability of the lifting plate 9 and the cutting accuracy.
[0039] Working principle: When using the emulsion circulation magnetic adsorption filtration device in the cold rolling process, first put the material on the top of the cutting groove 13, then start the electric push rod 8 to drive the lifting plate 9 to move up and down, and when the lifting plate 9 moves up and down, it drives the cutter 10 to move up and down, and the cutter 10 is inserted into the cutting groove 13 to cut the material, and the water pump installed outside the emulsification tank 2 box 1 is started to bring the emulsion filtered at the bottom of the emulsification tank 2 into the nozzle 16 for spraying, thereby cooling the cutter 10. Lubrication, the screw rod 3 is driven to rotate by starting the motor 4, and the threaded block 5 connected to the outer thread of the motor 4 is driven to move horizontally during the rotation of the screw rod 3. The electromagnet 6 is driven by the threaded block 5 to move horizontally during the horizontal movement, and the electromagnet 6 is energized to absorb the debris on the top of the filter plate 7, and then the electromagnet 6 is transported to the top of the debris collection tank 14, and then the electromagnet 6 is powered off to put the debris into the debris collection tank 14. The contents not described in detail in this manual belong to the existing technology known to professional and technical personnel in this field.
[0040] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the protection content of the present invention.
[0041] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A magnetic adsorption filtration device for circulating emulsion in a cold rolling process, comprising a housing (1), characterized in that: A nozzle (16) is vertically installed on the top of the box body (1), and a processing component is arranged on the top of the nozzle head (16); an emulsification pool (2) is vertically opened on the top of the box body (1), and a debris cleaning component is arranged in the emulsification pool (2); a rectangular plate (12) is installed near the top of the emulsification pool (2), and a filter plate (7) is horizontally installed in the emulsification pool (2); and a plurality of rotating rollers (15) are rotatably installed in the emulsification pool (2); The debris cleaning assembly comprises a screw (3), a motor (4), a threaded block (5) and an electromagnet (6); the screw (3) is transversely installed in the emulsification tank (2), and the screw block (5) is threadedly connected to the outer side of the screw (3); the electromagnet (6) is installed at the bottom of the threaded block (5); the motor (4) is installed on the outer side of the box (1), and the output end of the motor (4) passes through the box (1) and is connected to the end of the screw (3).
2. The magnetic adsorption filtration device for circulating emulsion in cold rolling process according to claim 1, characterized in that: A debris collection groove (14) is vertically provided at the bottom of the emulsification tank (2), and the debris collection groove (14) is close to the motor (4).
3. The magnetic adsorption filtration device for circulating emulsion in cold rolling process according to claim 1, characterized in that: The top of the rectangular plate (12) is provided with a slot (13).
4. The magnetic adsorption filtration device for circulating emulsion in cold rolling process according to claim 1, characterized in that: The processing assembly comprises an electric push rod (8), a lifting plate (9) and a cutter (10); the electric push rod (8) is vertically installed at the top of the nozzle (16), and the lifting plate (9) is horizontally installed at the output end of the electric push rod (8); and the cutter (10) is vertically installed at the bottom of the lifting plate (9).
5. The magnetic adsorption filtration device for circulating emulsion in cold rolling process according to claim 4, characterized in that: A nozzle (16) is installed at the bottom of the lifting plate (9), and the nozzle (16) is close to the cutter (10).
6. The magnetic adsorption filtration device for circulating emulsion in cold rolling process according to claim 1, characterized in that: A guide rod (11) is vertically installed at the top of the nozzle (16), and the guide rod (11) slides through the top of the lifting plate (9).