Multifunctional precise coating controller

Abstract

The utility model relates to the technical field of coating controllers, and discloses a multifunctional precise coating controller. Comprising a controller and a coating mechanism, the coating mechanism comprises a material storage tank, a die head and a coating roller, a coating conveying line is arranged between the material storage tank and the die head, a stirring assembly is arranged in the material storage tank, a stirring pump for driving the stirring assembly to operate is arranged on the material storage tank, a plurality of filtering rollers are arranged at the positions corresponding to the coating roller, and the filtering rollers are arranged on the material storage tank. A conveying pump is arranged at the joint of the coating conveying route and the storage tank, the die head is arranged at the conveying tail end of the conveying route, and the stirring pump, the conveying pump, the coating roller and the filtering roller are controlled through the integrated controller, so that the number of coating mechanisms is reduced; and the effect of improving the operation reliability and stability of the coating mechanism is achieved through the connection points and the interfaces between the coating mechanism and the coating conveying line.

Description

Technical Field

[0001] The utility model relates to the technical field of coating controllers, in particular to a multifunctional precision coating controller. Background Art

[0002] The coating mechanism controller is usually an electronic device or system used to control the coating mechanism. The controller usually collects various data during the coating process through sensors and processes the data through control algorithms to achieve the operation and control of the equipment.

[0003] At present, the controller integration performance in the coating process is poor. Controllers of different parts may not be able to work in coordination effectively, resulting in inconsistent parameters in the coating process and affecting the coating quality. Controllers with poor integration performance may have stability problems, such as frequent malfunctions or failures, leading to production interruptions and increased costs, and also affecting the service life of various equipment in the coating process.

[0004] To this end, we propose a multifunctional precision coating controller. Utility Model Content

[0005] The utility model mainly solves the above technical problems and provides a multifunctional precision coating controller.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a multifunctional precision coating controller, comprising a controller and a coating mechanism, wherein the coating mechanism comprises a storage tank, a die head and a coating roller, a coating conveying route is provided between the storage tank and the die head, a stirring assembly is provided in the storage tank, a stirring pump for driving the stirring assembly to operate is provided on the storage tank, and a plurality of filter rollers are provided at positions corresponding to the coating rollers;

[0007] A delivery pump is provided at the connection between the paint delivery route and the storage tank, the die head is arranged at the delivery end of the delivery route, and a pressure sensor, a filter and a gap valve are respectively provided on the paint delivery route.

[0008] Preferably, the delivery pump is associated with the stirring pump, the coating roller and the filter roller through a wireless connection.

[0009] Preferably, when the pressure sensor detects that the delivery pump has a delivery abnormality, the delivery pump transmits the information to the controller, and the controller controls the delivery pump, the stirring pump, the coating roller and the filter roller to stop running.

[0010] Preferably, the delivery pump is associated with the filter, the gap valve and the die head through a wireless connection.

[0011] Preferably, when the pressure sensor detects that the delivery pump has a delivery abnormality, the delivery pump transmits the information to the controller, and the controller controls the filter and the die head to stop running, and at the same time, the controller controls the gap valve to close.

[0012] Beneficial Effects

[0013] The utility model provides a multifunctional precision coating controller. It has the following beneficial effects:

[0014] (1) This multifunctional precision coating controller controls the stirring pump, delivery pump, coating roller and filter roller respectively by setting an integrated controller, thereby reducing the connection points and interfaces between the coating mechanisms and between the coating mechanism and the coating delivery route, thereby achieving the effect of improving the operating reliability and stability of the coating mechanism.

[0015] (2) This multifunctional precision coating controller, when the pressure sensor detects that the delivery pump has a delivery abnormality, the delivery pump transmits information to the controller, and the controller controls the delivery pump, stirring pump, coating roller and filter roller to stop running. When the pressure sensor detects that the delivery pump has a delivery abnormality, the delivery pump transmits information to the controller, and the controller controls the filter and die head to stop running. At the same time, the controller controls the gap valve to close. The closed gap valve reduces or prevents the occurrence of leakage, thereby achieving the effect of improving the operating safety of the coating mechanism and multiple equipment on the conveying line. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings described below are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0017] The structures, proportions, sizes, etc. disclosed in this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the restrictive conditions for the implementation of the utility model. Therefore, they have no substantive technical significance. Any modification of the structure, change in the proportion relationship or adjustment of the size should still fall within the scope of the technical content disclosed in the utility model without affecting the effects and purposes that can be achieved by the utility model.

[0018] Figure 1 This is a schematic diagram of the distribution of coating mechanisms in this multifunctional precision coating controller;

[0019] Figure 2 This is a schematic diagram of the structure of the controller and control unit in this multifunctional precision coating controller;

[0020] Figure 3 This is a schematic diagram of the structure of the unit associated with the delivery pump in this multifunctional precision coating controller.

[0021] Legend:

[0022] 1. Storage tank; 2. Stirring pump; 3. Paint delivery route; 4. Coating roller; 5. Filter roller; 6. Base fabric; 8. Pressure sensor; 9. Filter; 10. Die head; 11. Gap valve; 12. Delivery pump; 100. Controller. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Embodiment: A multifunctional precision coating controller, such as Figure 1-Figure 3 As shown, it includes a controller 100 and a coating mechanism, the coating mechanism includes a storage tank 1, a die head 10 and a coating roller 4, a coating conveying route 3 is provided between the storage tank 1 and the die head 10, the storage tank 1 stores coating, a stirring assembly is provided in the storage tank 1, a stirring pump 2 for driving the stirring assembly is provided on the storage tank 1, a plurality of filter rollers 5 are provided at the position corresponding to the coating roller 4, a base fabric 6 is conveyed by the coating roller 4 and the filter roller 5, the base fabric 6 passing through the coating roller 4 contacts the die head 10 during the conveying process, the coating in the storage tank 1 is conveyed to the die head 10 through the coating conveying route 3, and the die head 10 evenly scrapes the coating onto the outer surface of the base fabric 6 on the corresponding coating roller 4;

[0025] A delivery pump 12 is provided at the connection between the paint delivery route 3 and the storage tank 1. By starting the delivery pump 12, the paint delivery route 3 delivers the paint in the storage tank 1 to the die head 10. A pressure sensor 8, a filter 9 and a gap valve 11 are respectively provided on the paint delivery route 3. The pressure sensor 8 is used to monitor the pressure change in the paint delivery route 3 in real time. The pressure sensor 8 is used to monitor the delivery state of the delivery pump 12. If an abnormal pressure fluctuation is found in the paint delivery route 3, the pressure sensor 8 sends the abnormal information to the controller 100. The controller 100 controls the delivery speed of the delivery pump 12. By changing the speed of the delivery pump 12, the discharge flow of the delivery pump 12 is adjusted to achieve control of the delivery flow, thereby ensuring the stable flow of the paint fluid in the paint delivery route 3 and optimizing the production process.

[0026] The filter 9 is started and stopped by the controller 100. The filter 9 filters impurities in the coating during the feeding process to ensure the quality and purity of the coating delivered to the die head 10, extend the service life of the die head 10, and improve the coating accuracy of the die head 10 on the base fabric 6;

[0027] The gap valve 11 provides effective sealing performance to control the gap when the coating flows. By adjusting the gap size of the gap valve 11, the coating flow rate delivered to the die head 10 is controlled, and the coating accuracy of the die head 10 on the base fabric 6 is further improved;

[0028] By setting an integrated controller 100 to control the stirring pump 2, the delivery pump 12, the coating roller 4 and the filter roller 5 respectively, the connection points and interfaces between the coating mechanisms and between the coating mechanisms and the coating delivery route 3 are reduced, the failure rate of the coating system is reduced, and the reliability and stability of the coating system are improved;

[0029] Furthermore, the delivery pump 12 is associated with the stirring pump 2, the coating roller 4 and the filter roller 5 through a wireless connection. When the pressure sensor 8 detects that the delivery pump 12 has a delivery abnormality, the delivery pump 12 transmits the information to the controller 100, and the controller 100 controls the delivery pump 12, the stirring pump 2, the coating roller 4 and the filter roller 5 to stop running;

[0030] Among them, the delivery pump 12 is associated with the filter 9, the gap valve 11 and the die head 10 through a wireless connection. When the pressure sensor 8 detects that the delivery pump 12 has a delivery abnormality, the delivery pump 12 transmits the information to the controller 100, and the controller 100 controls the filter 9 and the die head 10 to stop running. At the same time, the controller 100 controls the gap valve 11 to close. The closed gap valve 11 reduces or prevents the occurrence of leakage.

[0031] The working principle of this utility model:

[0032] By setting up an integrated controller 100 to control the stirring pump 2, the delivery pump 12, the coating roller 4 and the filter roller 5 respectively, the connection points and interfaces between the coating mechanisms and between the coating mechanism and the coating delivery route 3 are reduced, the failure rate of the coating system is reduced, and the reliability and stability of the coating system are improved.

[0033] When the pressure sensor 8 detects that the delivery pump 12 has a delivery abnormality, the delivery pump 12 transmits the information to the controller 100, and the controller 100 controls the delivery pump 12, the stirring pump 2, the coating roller 4 and the filter roller 5 to stop running.

[0034] When the pressure sensor 8 detects that the delivery pump 12 has a delivery abnormality, the delivery pump 12 transmits the information to the controller 100, and the controller 100 controls the filter 9 and the die head 10 to stop running. At the same time, the controller 100 controls the gap valve 11 to close. The closed gap valve 11 reduces or prevents the occurrence of leakage.

[0035] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A multifunctional precision coating controller, comprising a controller (100) and a coating mechanism, characterized in that: The coating mechanism comprises a material storage tank (1), a die head (10) and a coating roller (4); a coating conveying route (3) is provided between the material storage tank (1) and the die head (10); a stirring assembly is provided in the material storage tank (1); a stirring pump (2) for driving the stirring assembly is provided on the material storage tank (1); and a plurality of filter rollers (5) are provided at positions corresponding to the coating roller (4); A delivery pump (12) is provided at the connection between the paint delivery route (3) and the material storage tank (1), the die head (10) is arranged at the delivery end of the delivery route (3), and a pressure sensor (8), a filter (9) and a gap valve (11) are respectively provided on the paint delivery route (3).

2. A multifunctional precision coating controller according to claim 1, characterized in that: The delivery pump (12) is associated with the stirring pump (2), the coating roller (4) and the filter roller (5) through wireless connection.

3. A multifunctional precision coating controller according to claim 1, characterized in that: When the pressure sensor (8) detects that the delivery pump (12) has a delivery abnormality, the delivery pump (12) transmits the information to the controller (100), and the controller (100) controls the delivery pump (12), the stirring pump (2), the coating roller (4) and the filter roller (5) to stop running.

4. A multifunctional precision coating controller according to claim 1, characterized in that: The delivery pump (12) is associated with the filter (9), the gap valve (11) and the die head (10) through a wireless connection.

5. A multifunctional precision coating controller according to claim 1, characterized in that: When the pressure sensor (8) detects that the delivery pump (12) has a delivery abnormality, the delivery pump (12) transmits the information to the controller (100), and the controller (100) controls the filter (9) and the die head (10) to stop running, and at the same time, the controller (100) controls the gap valve (11) to close.

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