Electrophoresis degreasing cleaning device for automobile parts

By designing cleaning mechanisms and circulation mechanisms in the electrophoretic degreasing cleaning device for automobile accessories, the problem of impurities and waste of degreasing liquid on the surface of automobile accessories is solved, and more efficient cleaning and recycling of degreasing liquid is achieved.

CN222830182UActive Publication Date: 2025-05-06SUZHOU PANYANG PACKING & MATERIAL CO LTD
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Patent Information

Application Number
CN202421597971.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-05-06
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

The existing electrophoretic degreasing cleaning device for automotive accessories is prone to impurities on the surface of automotive accessories during the cleaning process, resulting in contamination and waste of degreasing liquid, and is of poor practicality.

Method used

An electrophoretic degreasing cleaning device including a work countertop, a circulation mechanism and a cleaning mechanism is designed. The work surface is equipped with cleaning brushes and lifting grabbers to clean impurities on the surface of automobile accessories; the circulation mechanism includes a deglazing box, a hot oil separator, a pump and a circulation pump for filtering and recycling degreasing liquid.

Benefits of technology

Through the use of the cleaning mechanism, impurities on the surface of the automobile accessories are effectively reduced and degreasing liquid is prevented; the design of the circulation mechanism realizes multiple filtration and recycling of degreasing liquid, reduces the waste of degreasing liquid, and improves the practicality of the device.

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Abstract

The electrophoretic degreasing and cleaning device comprises a working table top and a circulating mechanism, supporting legs are installed at the four corners of the lower surface of the working table top, a supporting frame is installed at the rear end of the upper surface of the working table top, a sliding rod is fixedly installed on the front side of the supporting frame, and the sliding rod is connected with the circulating mechanism. The device further comprises a lifting grabbing clamp and a cleaning mechanism, the cleaning mechanism comprises a motor, a reverse lead screw and a cleaning brush, a drying box is installed at the right end of the upper surface of the working table top, and the circulating mechanism is installed in the filtering box and comprises an impurity removing box, a hot oil separator, a suction pump and a circulating pump. According to the electrophoretic degreasing cleaning device for the automobile parts, the cleaning mechanism is arranged to clean impurities on the surfaces of the automobile parts in advance, pollution to degreasing fluid is reduced, the circulating mechanism is arranged to filter the degreasing fluid, cyclic utilization is achieved, waste is reduced, the drying mechanism is arranged to blow-dry the degreased automobile parts, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts cleaning, in particular to an electrophoresis degreasing cleaning device for automobile parts. Background Art

[0002] In the process of producing and processing auto parts, it is necessary to perform electrophoretic degreasing and cleaning on auto parts to ensure the cleanliness of the auto parts surface to prevent affecting the subsequent electrophoretic coating of auto parts. With the rapid development of society, the types of electrophoretic degreasing and cleaning devices for auto parts are gradually increasing, and their functions are constantly improving, gradually improving the cleaning efficiency.

[0003] For example, the patent document with the authorization announcement number CN209816312U discloses an electrophoretic degreasing cleaning device for automobile parts, including a cleaning tank filled with cleaning liquid, the cleaning tank is provided with an inlet and an outlet, a recovery tank is provided below the cleaning tank, and the recovery tank is provided with a water exchange port, a support rod is provided between the cleaning tank and the recovery tank, sliding mechanisms are provided on the two side walls of the cleaning tank, each of the sliding mechanisms is provided with a plurality of ultrasonic generators, an overflow port is provided at one end of the cleaning tank, a filter screen that can separate impurities inside the cleaning tank is provided in the overflow port, the cleaning tank is provided with a U-shaped vertical plate at the outlet, and a flushing mechanism is provided on the U-shaped vertical plate. The utility model has a reasonable structure, and the position of the ultrasonic generator can be adjusted according to the depth of the liquid level, so that the cleaning liquid can be uniformly foamed and imploded within the height, taking away the fine particles inside the splint, and removing impurities from the impregnation liquid inside it.

[0004] For example, the patent document with the authorization announcement number CN209702894U discloses a degreasing liquid recycling device for electrophoresis processing of automobile parts, the recycling device includes a degreasing liquid storage tank, a grease separation tank, a liquid pump and a grease outlet pipe; the degreasing liquid storage tank is filled with pure degreasing liquid, the degreasing liquid storage tank is connected with the liquid pump, the liquid pump is connected with the grease separation tank, the grease separation tank is filled with degreasing liquid containing grease, the grease separation tank is provided with a grease temporary storage tank and a degreasing liquid circulation tank, the grease temporary storage tank is provided with a grease outlet pipe for outward discharge, the grease outlet pipe is provided with a switch valve, the degreasing liquid circulation tank is connected with the degreasing liquid storage tank, one side of the grease storage tank is the grease inlet surface, one side of the degreasing liquid circulation tank is the degreasing liquid inlet surface, and the upper edge of the grease inlet surface is lower than the upper edge of the degreasing liquid inlet surface. The utility model has a simple structure and a clever design, and the degreasing liquid can be recycled in large quantities for many times, which greatly improves the utilization efficiency of the degreasing liquid, saves degreasing liquid resources, and protects the sanitation of the environment.

[0005] However, there are problems such as impurities easily attached to the surface of automobile parts, and if they are not cleaned, the degreasing liquid is easily contaminated, and it is inconvenient to recycle the degreasing liquid, resulting in waste of the degreasing liquid and poor practicality. Therefore, we propose an electrophoretic degreasing cleaning device for automobile parts to solve the above problems. Utility Model Content

[0006] The purpose of the utility model is to provide an electrophoretic degreasing and cleaning device for automobile parts, so as to solve the problems in the above-mentioned background technology that the existing electrophoretic degreasing and cleaning device for automobile parts has the problems that impurities are easily attached to the surface of automobile parts, the degreasing liquid is easily contaminated if not cleaned, and the degreasing liquid is inconvenient to recycle, resulting in waste of degreasing liquid and poor practicality.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an electrophoretic degreasing cleaning device for automobile parts, comprising a work surface and a circulation mechanism, support legs are installed at the four corners of the lower surface of the work surface, a support frame is installed at the rear end of the upper surface of the work surface, a slide rod is fixedly installed at the front side of the support frame, and also includes a lifting clamp and a cleaning mechanism, the lower end of the slide rod is slidably installed with a lifting clamp through an electric slide rail, the cleaning mechanism includes a motor, a reverse screw rod and a cleaning brush, a groove is opened on the upper surface of the work surface, and a cleaning box is supported and installed inside the groove, a filter box is installed below the cleaning box, and a drying box is installed at the right end of the upper surface of the work surface;

[0008] The circulation mechanism is installed inside the filter box, and comprises a de-impurity box, a hot oil separator, a pump and a circulation pump.

[0009] Preferably, a hydraulic support rod is installed on the front surface of the support frame, and a support plate is installed at the end of the hydraulic support rod, and a motor is installed on the left side of the support plate, the output end of the motor is connected to a reverse screw rod, and cleaning brushes are threadedly installed on both ends of the reverse screw rod surface.

[0010] Preferably, the cleaning brush forms a left-right sliding structure with the work surface through a motor and a reverse screw rod.

[0011] Preferably, an exhaust fan is installed below the work surface, a waste chip box is connected to the front end of the exhaust fan, and a dust suction pipe is installed at the upper end of the waste chip box.

[0012] Preferably, a de-impurity box is installed inside the filter box, a filter screen is installed inside the de-impurity box, a hot oil separator is installed on the right side of the de-impurity box, and a pump is connected to the upper left end of the hot oil separator through a water pipe.

[0013] Preferably, a circulation pump is installed on the right side of the cleaning box, and the lower end of the circulation pump is connected to a hot oil separator through a water pipe.

[0014] Compared with the prior art, the utility model has the following beneficial effects: the electrophoresis degreasing cleaning device for automobile parts;

[0015] 1. A cleaning mechanism is set up. The motor drives the reverse screw to rotate, thereby driving the cleaning brush to move left and right, so that the cleaning brush can fit the surface of the auto parts. The hydraulic support rod drives the cleaning brush to move forward and backward, which is convenient for cleaning auto parts. The exhaust fan, dust suction pipe and waste box are convenient for collecting dust and impurities, cleaning the surface of auto parts in advance, and reducing the pollution of degreasing liquid;

[0016] 2. A circulation mechanism is set up. The degreasing liquid in the cleaning box enters the impurity removal box in the filter box for impurity removal and filtration, and then enters the hot oil separator for separation and filtration. It can return to the cleaning box again through the circulation pump, and the degreasing liquid can be filtered and recycled to reduce waste;

[0017] 3. A drying mechanism is provided. A hot air duct is connected to the rear side of the drying box. The hot air duct is connected to an external heater, which can dry the degreased auto parts with hot air. There is no need to prepare additional drying equipment, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the front view structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the front view cutaway structure of the utility model;

[0020] Figure 3 It is a side view cutaway structural schematic diagram of the utility model;

[0021] Figure 4 It is a schematic diagram of the structure of the utility model from top view.

[0022] In the figure: 1. work surface; 2. support frame; 3. slide bar; 4. lifting clamp; 5. motor; 6. reverse screw; 7. cleaning brush; 8. dust suction pipe; 9. exhaust fan; 10. waste box; 11. cleaning box; 12. filter box; 13. debris removal box; 14. filter screen; 15. hot oil separator; 16. suction pump; 17. circulation pump; 18. drying box. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-4The utility model provides a technical solution: an electrophoretic degreasing cleaning device for automobile parts, comprising a work surface 1, a support frame 2, a slide bar 3, a lifting clamp 4, a motor 5, a reverse screw rod 6, a cleaning brush 7, a dust suction pipe 8, an exhaust fan 9, a waste dust box 10, a cleaning box 11, a filter box 12, a debris removal box 13, a filter screen 14, a hot oil separator 15, a pump 16, a circulation pump 17 and a drying box 18, such as Figure 1 and Figure 3 As shown, support legs are installed at the four corners of the lower surface of the work surface 1, and the support legs support and stabilize the work surface 1. A support frame 2 is installed at the rear end of the upper surface of the work surface 1, and a slide bar 3 is installed on the front side of the upper end of the support frame 2. An electric slide rail is installed inside the slide bar 3, and a lifting clamp 4 is installed on the surface of the electric slide rail. The lifting clamp 4 clamps and lifts the automobile parts that need to be degreased. The lifting clamp 4 moves to the right under the drive of the electric slide rail to move the automobile parts to the cleaning component position at the left end of the upper surface of the work surface 1.

[0025] A hydraulic support rod is installed on the front surface of the support frame 2, and a support plate is installed at the end of the hydraulic support rod. A motor 5 is installed on the left side of the support plate. The output end of the motor 5 is connected to a reverse screw rod 6. Cleaning brushes 7 are threadedly installed on the left and right ends of the surface of the reverse screw rod 6. The lifting and lowering clamp 4 drives the auto parts to descend to the middle of the cleaning brush 7. The motor 5 is turned on, and the motor 5 drives the reverse screw rod 6 to rotate, so that the cleaning brush 7 can be driven to move left and right, and the cleaning brush 7 is moved to the surface of the auto parts. The hydraulic support rod is turned on, and the hydraulic support rod drives the cleaning brush 7 to move back and forth, and the cleaning brush 7 cleans the dust and impurities on the surface of the auto parts.

[0026] An exhaust fan 9 is installed below the work surface 1, and a waste box 10 is connected to the front end of the exhaust fan 9. A dust suction pipe 8 is installed at the upper end of the waste box 10. The exhaust fan 9 is turned on while the cleaning brush 7 cleans the auto parts. The exhaust fan 9 sucks dust, impurities, etc. into the waste box 10 through the dust suction pipe 8. A filter cartridge is installed inside the waste box 10. The filter cartridge can collect dust and waste to prevent dust and waste from entering the exhaust fan 9 and causing blockage.

[0027] like Figure 2 and Figure 4 As shown, after the surface of the automobile parts is cleaned, the lifting gripper 4 continues to move to the right, and a groove is provided on the upper surface of the work surface 1. A cleaning box 11 is supported and installed inside the groove. Degreasing liquid is poured into the cleaning box 11, and the lifting gripper 4 drives the automobile parts into the cleaning box 11 to degrease and clean the automobile parts.

[0028] A filter box 12 is installed below the cleaning box 11, and a debris removal box 13 is installed inside the filter box 12. The lower end of the cleaning box 11 is connected to the debris removal box 13 through a water pipe. When the control valve of the water pipe at the lower end of the cleaning box 11 is opened, the degreasing liquid in the cleaning box 11 enters the debris removal box 13. A filter screen 14 is installed inside the debris removal box 13. The filter screen 14 filters impurities in the degreasing liquid. After the degreasing liquid is filtered in the debris removal box 13, it enters the hot oil separator 15 through the right end water pipe. The hot oil separator 15 separates and filters the degreasing liquid. A pump 16 is installed at the upper left end of the hot oil separator 15. When the pump 16 is turned on, the pump 16 can pump the degreasing liquid inside the hot oil separator 15 into the debris removal box 13 again, and the degreasing liquid can be filtered multiple times.

[0029] After the degreasing liquid is filtered, a circulation pump 17 is installed on the right side of the cleaning box 11. The lower end of the circulation pump 17 is connected to the hot oil separator 15 through a water pipe. The circulation pump 17 and the control valve in the water pipe are opened, and the circulation pump 17 transports the filtered degreasing liquid back to the cleaning box 11, so that the degreasing liquid can be recycled to reduce waste.

[0030] After the degreasing and cleaning of the automobile parts is completed, the lifting gripper 4 drives the automobile parts to leave the cleaning box 11 and move the automobile parts to the right. A drying box 18 is installed at the right end of the upper surface of the work surface 1. The automobile parts are moved into the drying box 18. A hot air duct is installed at the right end of the drying box 18. The hot air duct is connected to an external heater. The heater is turned on to dry the automobile parts with hot air.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An electrophoretic degreasing cleaning device for automobile parts, comprising a work surface (1) and a circulation mechanism, wherein support legs are installed at the four corners of the lower surface of the work surface (1), a support frame (2) is installed at the rear end of the upper surface of the work surface (1), and a slide bar (3) is fixedly installed on the front side of the support frame (2), characterized in that: It also includes a lifting gripper (4) and a cleaning mechanism. The lower end of the slide rod (3) is slidably mounted with the lifting gripper (4) via an electric slide rail. The cleaning mechanism includes a motor (5), a reverse screw rod (6) and a cleaning brush (7). A groove is provided on the upper surface of the work surface (1), and a cleaning box (11) is supported and mounted inside the groove. A filter box (12) is mounted below the cleaning box (11). A drying box (18) is mounted at the right end of the upper surface of the work surface (1). The circulation mechanism is installed inside the filter box (12), and comprises a de-impurity box (13), a hot oil separator (15), a pump (16) and a circulation pump (17).

2. The electrophoretic degreasing cleaning device for automobile parts according to claim 1, characterized in that: A hydraulic support rod is installed on the front surface of the support frame (2), and a support plate is installed at the end of the hydraulic support rod, and a motor (5) is installed on the left side of the support plate. The output end of the motor (5) is connected to a reverse screw rod (6), and cleaning brushes (7) are threadedly installed on both left and right ends of the surface of the reverse screw rod (6).

3. The electrophoretic degreasing cleaning device for automobile parts according to claim 2, characterized in that: The cleaning brush (7) forms a left-right sliding structure with the work surface (1) via the motor (5) and the reverse screw rod (6).

4. The electrophoretic degreasing cleaning device for automobile parts according to claim 1, characterized in that: An exhaust fan (9) is installed below the work surface (1), the front end of the exhaust fan (9) is connected to a waste dust box (10), and the upper end of the waste dust box (10) is installed with a dust suction pipe (8).

5. The electrophoretic degreasing cleaning device for automobile parts according to claim 1, characterized in that: A dust removal box (13) is installed inside the filter box (12), a filter screen (14) is installed inside the dust removal box (13), a hot oil separator (15) is installed on the right side of the dust removal box (13), and a pump (16) is connected to the upper left end of the hot oil separator (15) through a water pipe.

6. The electrophoretic degreasing cleaning device for automobile parts according to claim 1, characterized in that: A circulation pump (17) is installed on the right side of the cleaning box (11), and the lower end of the circulation pump (17) is connected to a hot oil separator (15) through a water pipe.

Citation Information

Patent Citations

  • Degreasing fluid recycling device for electrophoretic machining of automobile parts

    CN209702894U

  • Electrophoresis degreasing cleaning device for automobile parts

    CN209816312U