Scraped car recycling pretreatment device
By setting up flushing components and cleaning components in the scrapped car recycling pretreatment device, the problem of frequent cleaning of the filter in the existing device is solved, and the automatic cleaning function is realized, which extends the cleaning cycle and improves the practicality of the device.
Patent Information
- Application Number
- CN202421304420.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-08
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-06-08
AI Technical Summary
The existing scrapped car recycling pretreatment device has not installed a structure to clean the filter, which causes the filter to be frequently cleaned during use, which increases the workload of staff and is not practical.
A scrapped vehicle recycling pretreatment device is designed, including a pretreatment base, a support frame and a filter plate, and is provided with a flushing assembly and a cleaning assembly. The flushing assembly is used to rinse and dry scrapped cars. The cleaning assembly cleanses the impurities on the filter plate through the cleaning brush roller and the flow guide frame to prevent the filter plate from being blocked.
Through the automatic cleaning function, the cleaning cycle of the filter plate is extended, the workload of staff is reduced, and the practicality of the device is improved.
Smart Images

Figure CN222830206U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pre-processing of scrapped automobile recycling, in particular to a pre-processing device for recycling scrapped automobiles. Background Art
[0002] Scrapped vehicles are vehicles that have reached the national scrapping standards or, although they have not reached the national scrapping standards, have serious damage to the engine or chassis, and after inspection, do not meet the national motor vehicle operation safety technical conditions, or do not meet the national motor vehicle pollutant emission standards. Since some scrapped vehicles have been stored for a long time, their surfaces are often covered with a lot of dust and other debris. In order not to affect the disassembly of vehicle parts, they need to be cleaned using a pre-treatment device.
[0003] Publication No. "CN219130297U" provides a scrap car recycling pretreatment device, which can achieve the washing and drying of the outer surface of the scrapped car through the cooperation of the transmission box, L-shaped slide, slider, screw, rotating rod, motor, first bevel gear, second bevel gear, first hollow plate, first concave tube, second concave tube, second hollow plate, drying nozzle, flushing nozzle, hot air blower, first pump body, and water tank.
[0004] However, the above technical solutions and the prior art have the following defects:
[0005] Although the scrapped car recycling pretreatment device can rinse and dry the outer surface of the scrapped car, the device is not provided with a structure for cleaning the filter, resulting in the need for the staff to frequently clean the filter during use. Otherwise, the filter will be blocked and the flushing water will not be able to flow back to the base, thereby increasing the workload of the staff and poor practicality. Utility Model Content
[0006] The utility model aims to provide a scrap car recycling pretreatment device to solve the problems raised in the above background technology.
[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0008] A scrap car recycling pretreatment device comprises a pretreatment base, a support frame and a filter screen plate, wherein the filter screen plate is placed on the upper end surface of the pretreatment base, and the support frames are symmetrically fixedly connected to the left and right sides of the upper end surface of the pretreatment base, a flushing component is arranged above the pretreatment base, and the flushing component is used to flush and dry the side, top and chassis of the scrapped car placed on the support frame, a cleaning component is arranged between the flushing component and the filter screen plate, and the cleaning component is used to clean most of the impurities blocked by the upper end surface of the filter screen plate to prevent the filter screen plate from being easily blocked.
[0009] Preferably, the flushing assembly includes a three-way valve, a guide frame, a spray head, a limit cavity, a displacement frame, a water storage cavity, a water guide hose, a circulation pump, a first motor and a transmission screw. A limit cavity is provided on the lower side of the interior of the pretreatment base, a displacement frame is arranged inside the limit cavity, a guide frame is arranged on the upper end of the displacement frame, spray heads are arranged on the upper and lower sides and left and right sides of the inner wall of the guide frame, a three-way valve is installed on the lower side of the right end surface of the guide frame, a circulation pump is installed on the lower side of the rear end surface of the pretreatment base, a guide hose is connected between the circulation pump outlet and the three-way valve, a transmission screw is arranged on the lower side of the interior of the pretreatment base, a first motor is installed on the rear end of the transmission screw, and a water storage cavity is provided inside the pretreatment base.
[0010] Preferably, the cleaning assembly includes a side support plate, a driven shaft, a cleaning brush roller, a driving shaft and a second motor. A side support plate is provided on the left side of the lower end surface of the guide frame, a second motor is installed on the right side of the lower end surface of the guide frame, a driving shaft is installed on the left end of the second motor, a cleaning brush roller is installed on the left end of the driving shaft, and a driven shaft is installed on the left end of the cleaning brush roller.
[0011] Preferably, guide cavities are symmetrically provided on both sides of the upper end of the pretreatment base, and extension plates are symmetrically fixedly connected to the front and rear ends of the pretreatment base. A collection box is placed on the upper end surface of the extension plate, and a positioning block is provided at the bottom of the collection box.
[0012] Preferably, a hot air blower is installed on the right side of the pretreatment base, an air guide hose is connected between the hot air blower outlet and the three-way valve, a chamber is opened inside the guide frame, and the chamber is respectively connected to the spray head and the three-way valve, and the guide frame is in the shape of a U-shaped figure.
[0013] Preferably, an internal threaded through hole is opened on the lower side of the interior of the displacement frame, and the internal threaded through hole is meshed with the transmission screw, the limiting through cavity matches the displacement frame, and the displacement frame is concave in shape.
[0014] Preferably, a discharge valve is installed on the lower side of the right end surface of the pretreatment base, and an anti-slip pattern is provided on the upper end surface of the support frame.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. The device drives the cleaning brush roller to rotate through the driving shaft by the second motor, so that the rotating cleaning brush roller can clean the impurities on the upper surface of the filter screen plate. At the same time, the guide frame moving forward and backward will also drive the cleaning brush roller to move forward and backward together, so that the rotating cleaning brush roller can rotate and push the impurities blocked on the upper surface of the filter screen plate to clean them. When the impurities are pushed forward or backward to a certain distance, the guide cavity will guide the pushed and filtered impurities into the collection box, which not only prevents the filter screen plate from being easily blocked, but also can prolong the cleaning cycle of the filter screen plate, and has good practicality.
[0017] 2. By starting the circulation pump and controlling the first motor to rotate forward or reverse, the transmission screw can drive multiple spray heads to move forward and backward through the displacement frame and the guide frame to perform mobile spray flushing pretreatment on the top, side and bottom of the scrapped car outside. By closing the circulation pump and turning the three-way valve, and then starting the hot air blower, the hot air blower can be made to spray hot air outward through the air guide hose, the three-way valve and the multiple spray heads to dry the top, side and chassis of the scrapped car outside after flushing. In addition, since the spraying and drying in this structure are operated by the same guide frame, the device is simpler and more practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the main structure of the utility model;
[0019] Figure 2 It is a structural diagram of the flushing component and the cleaning component in the utility model;
[0020] Figure 3 It is a front cross-sectional view of the flushing component and the cleaning component in the utility model;
[0021] Figure 4 It is a left side cross-sectional view of the flushing component and the cleaning component in the utility model;
[0022] Figure 5 It is a partial structural diagram of the cleaning component in the utility model;
[0023] Figure 6 It is a partial structural diagram of the flushing component in the utility model.
[0024] In the figure: 1. pretreatment base; 11. discharge valve; 2. flushing assembly; 21. three-way valve; 22. guide frame; 23. sprinkler head; 24. limit cavity; 25. displacement frame; 251. internal threaded hole; 26. water storage cavity; 27. hot air blower; 28. water guide hose; 29. air guide hose; 211. circulation pump; 212. first motor; 213. transmission screw; 3. cleaning assembly; 31. extension plate; 32. collection box; 321. positioning block; 33. guide cavity; 34. side support plate; 35. driven shaft; 36. cleaning brush roller; 37. driving shaft; 38. second motor; 4. support frame; 5. filter screen. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-6 , the utility model provides a technical solution: Example
[0027] A scrap car recycling pretreatment device comprises a pretreatment base 1, a support frame 4 and a filter screen plate 5. The filter screen plate 5 is placed on the upper end surface of the pretreatment base 1. The filter screen plate 5 is made of stainless steel mesh. The filter screen plate 5 made of stainless steel mesh can filter the flushed water to prevent large particles of impurities in the water from clogging the circulation pump 211. The left and right sides of the upper end surface of the pretreatment base 1 are symmetrically fixedly connected with the support frames 4. The front and rear lengths of the support frames 4 are greater than the front and rear lengths of the scrapped cars outside. Two groups of support frames 4 are fixedly connected, and the two groups of support frames 4 have the same specifications. The spacing between the two groups of support frames 4 is the same as the spacing between the wheels of the scrapped cars outside. The two groups of support frames 4 can provide elevated support for the scrapped cars outside. The upper end surface of the support frame 4 is provided with anti-skid patterns. The anti-skid patterns make the upper end surface of the support frame 4 more anti-skid, so as to prevent the scrapped cars outside placed on the support frame 4 from sliding and displacing easily.
[0028] A flushing assembly 2 is arranged above the pretreatment base 1, and the flushing assembly 2 is used to flush and dry the sides, top and chassis of the scrapped cars placed on the support frame 4. A cleaning assembly 3 is arranged between the flushing assembly 2 and the filter screen plate 5, and the cleaning assembly 3 is used to clean most of the impurities blocked by the upper end surface of the filter screen plate 5 to prevent the filter screen plate 5 from being easily blocked.
[0029] The flushing assembly 2 includes a three-way valve 21, a diversion frame 22, a spray head 23, a limit through cavity 24, a displacement frame 25, a water storage cavity 26, a water guide hose 28, a circulation pump 211, a first motor 212 and a transmission lead screw 213. A limit through cavity 24 is provided on the lower side inside the pretreatment base 1. The limit through cavity 24 is matched with the displacement frame 25. The limit through cavity 24 not only facilitates the forward and backward movement of the displacement frame 25 on the lower side inside the pretreatment base 1, but also can limit the displacement frame 25 to prevent the displacement frame 25 from shaking and deviating during the displacement process. A displacement frame 25 is arranged inside the limit through cavity 24. The shape of the displacement frame 25 is concave. The displacement frame 25 with a concave shape can support the diversion frame 22. A diversion frame 22 is arranged at the upper end of the displacement frame 25. The shape of the diversion frame 22 is a square with a hole in the middle. The diversion frame 22 with a square-with-a-hole-in-the-middle shape can support the spray head 23.
[0030] Spray heads 23 are arranged on both the upper and lower sides and the left and right sides of the inner wall of the diversion frame 22. There are multiple spray heads 23, and the specifications of the multiple spray heads 23 are the same. The multiple spray heads 23 can spray water on the top, side and bottom of the external scrapped vehicle respectively for flushing pretreatment. A three-way valve 21 is installed on the lower side of the right end face of the diversion frame 22. The three-way valve 21 facilitates the staff to control the on-off of the outlets of the water guide hose 28 and the air guide hose 29. A circulation pump 211 is installed on the lower side of the rear end face of the pretreatment base 1. The circulation pump 211 is connected to an external control panel through a wire. When the circulation pump 211 is working, it can pump the water in the water storage cavity 26 into the diversion hose. A diversion hose is connected between the outlet of the circulation pump 211 and the three-way valve 21. The length of the diversion hose is twice the length of the pretreatment base 1 in the front and back directions. The diversion hose with a length twice the length of the pretreatment base 1 in the front and back directions facilitates the circulation pump 211 to transport the flushing water to the three-way valve 21. A transmission lead screw 213 is arranged on the lower side inside the pretreatment base 1. When the transmission lead screw 213 rotates forward or backward, it can drive the displacement frame 25 to move forward and backward. A first motor 212 is installed at the rear end of the transmission lead screw 213. The first motor 212 is connected to an external forward and reverse control panel through a wire. The first motor 212 can drive the transmission lead screw 213 to rotate. A water storage cavity 26 is provided inside the pretreatment base 1. An appropriate amount of clean water is stored inside the water storage cavity 26. The water storage cavity 26 enables the pretreatment base 1 to have the water storage capacity.
[0031] A hot air blower 27 is installed on the right side of the pretreatment base 1. The hot air blower 27 is connected to an external control switch through a wire. When the hot air blower 27 is working, it can blow hot air to the air guide hose 29. An air guide hose 29 is connected between the outlet of the hot air blower 27 and the three-way valve 21. The length of the air guide hose 29 is the same as that of the water guide hose 28. The air guide hose 29 can guide the hot air blown out by the hot air blower 27 to the three-way valve 21. A chamber is opened inside the guide frame 22, and the chamber is respectively connected to the spray head 23 and the three-way valve 2 1 is connected, the chamber is convenient for guiding the incoming flushing water or hot air to the multiple spray heads 23, an internal threaded through hole 251 is opened on the lower side of the displacement frame 25, and the internal threaded through hole 251 is engaged with the transmission screw 213, and the internal threaded through hole 251 facilitates the transmission screw 213 to drive the displacement frame 25 to move back and forth, and a discharge valve 11 is installed on the lower side of the right end surface of the pretreatment base 1, and the discharge valve 11 is connected to the water storage chamber 26. When the discharge valve 11 is opened, the water in the water storage chamber 26 can be discharged for replacement. Example
[0032] On the basis of the first embodiment, in this embodiment, by driving the cleaning brush roller 36 to rotate through the driving shaft 37 by the second motor 38, the rotating cleaning brush roller 36 can clean the impurities on the upper end surface of the filter screen plate 5, and at the same time, the guide frame 22 moving forward and backward will also drive the cleaning brush roller 36 to move forward and backward together, so that the rotating cleaning brush roller 36 can rotate and push the impurities blocked by the upper end surface of the filter screen plate 5 to clean them. When the impurities are pushed forward or backward to a certain distance, the guide cavity 33 will guide the filtered impurities into the collection box 32, which not only prevents the filter screen plate 5 from being easily blocked, but also can extend the cleaning cycle of the filter screen plate 5.
[0033] The cleaning assembly 3 includes a side support plate 34, a driven shaft 35, a cleaning brush roller 36, a driving shaft 37 and a second motor 38. A side support plate 34 is arranged on the left side of the lower end surface of the guide frame 22. The side support plate 34 is connected to the guide frame 22 by welding. The side support plate 34 can support and limit the left end of the driven shaft 35. A second motor 38 is installed on the right side of the lower end surface of the guide frame 22. The second motor 38 is connected to the external control panel through a wire. The second motor 38 can drive the driving shaft 37 to rotate when working. The driving shaft 37 is installed on the left end of the second motor 38. The driving shaft 37 can rotate the cleaning brush roller 36 is supported on the right end, and a cleaning brush roller 36 is installed on the left end of the driving shaft 37. The lower side of the annular side of the cleaning brush roller 36 contacts the upper end surface of the filter screen plate 5. The cleaning brush roller 36 can clean and push most of the impurities on the upper end surface of the filter screen plate 5 during its rotation. The cleaning brush roller 36 is a separately detachable structure. The detachable cleaning brush roller 36 is convenient for the later staff to replace it. A driven shaft 35 is installed on the left end of the cleaning brush roller 36, and the driven shaft 35 can support the left end of the cleaning brush roller 36, so as to ensure the rotation stability of the cleaning brush roller 36.
[0034] The pretreatment base 1 has symmetrical guide cavities 33 on both sides of the front and rear ends of the upper end. The guide cavities 33 can guide the impurities pushed by the cleaning brush roller 36 into the collection box 32. The front and rear ends of the pretreatment base 1 are symmetrically fixedly connected with extension plates 31. The extension plate 31 is connected to the pretreatment base 1 by welding. The extension plate 31 can support the collection box 32. A collection box 32 is placed on the upper end surface of the extension plate 31. The collection box 32 can collect the impurities guided out of the guide cavity 33 so that the staff can transfer and clean them in a centralized manner later. A positioning block 321 is provided at the bottom of the collection box 32. The positioning block 321 prevents the collection box 32 placed on the upper end surface of the extension plate 31 from easily shifting and slipping.
[0035] Working principle: the staff first controls the first motor 212 to rotate forward, so that the first motor 212 drives the transmission screw 213 to rotate forward together, and then the transmission screw 213 drives the guide frame 22 to move to the rear side through the displacement frame 25, and then uses an external forklift to place the external scrapped car to be processed on the support frame 4. After the placement is completed, the circulation pump 211 can be started, so that the circulation pump 211 can transport the clean water in the water storage chamber 26 to the internal chamber of the guide frame 22 through the water guide hose 28 and the three-way valve 21, and the chamber will divert the clean water to multiple spray heads 23, so that the multiple spray heads 23 can spray water outward to wash the top, side and chassis of the scrapped car placed on the upper end of the support frame 4; then the first motor is controlled When the first motor 212 is reversed, the transmission screw 213 can drive the guide frame 22 to move forward through the displacement frame 25 to perform mobile spray flushing pretreatment on the scrapped cars outside. In this process, the staff only needs to repeatedly control the forward or reverse rotation of the first motor 212 to repeatedly move the scrapped cars outside back and forth for flushing, and most of the water after flushing will flow downward and be filtered by the filter screen 5 to avoid large particles of impurities in the flushing water clogging the circulation pump 211, and the filtered water will flow into the water storage chamber 26 again for recycling, thereby reducing the clean water usage of the device; at the same time, the second motor 38 is started, so that the second motor 38 drives the cleaning brush roller 36 to rotate through the driving shaft 37 so as to rotate The cleaning brush roller 36 cleans the impurities on the upper end surface of the filter screen plate 5, and the guide frame 22 moving forward and backward will also drive the cleaning brush roller 36 to move forward and backward together, so that the rotating cleaning brush roller 36 can rotate and push the impurities blocked by the upper end surface of the filter screen plate 5 to clean. When the impurities are pushed forward or backward to a certain distance, the guide cavity 33 will guide the pushed and filtered impurities into the collection box 32, which not only prevents the filter screen plate 5 from being easily blocked, but also prolongs the cleaning cycle of the filter screen plate 5. When the scrapped car outside is washed, the staff can turn off the circulation pump 211 and turn the three-way valve 21. At this time, the outlet of the water guide hose 28 will be blocked, and the air guide hose 29 The outlet will be opened, and then the hot air blower 27 will be started, so that the hot air blower 27 can work to blow hot air to the chamber in the guide frame 22 through the air guide hose 29 and the three-way valve 21, and the chamber will divert the hot air to multiple spray heads 23, so that multiple spray heads 23 can spray hot air outward to dry the top, side and chassis of the external scrapped car after washing. In this process, the staff only needs to control the first motor 212 to rotate forward or reverse, so that the guide frame 22 can drive the multiple spray heads 23 to move forward and backward together to dry the external scrapped car. When the external scrapped car is dried, the staff moves the guide frame 22 backward into place again, and at this time, the external scrapped car that has been pre-treated by washing and drying can be forked away with the help of an external forklift.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A scrap car recycling pretreatment device, comprising a pretreatment base (1), a support frame (4) and a filter screen plate (5), characterized in that: A filter screen plate (5) is placed on the upper end surface of the pretreatment base (1). On the left and right sides of the upper end surface of the pretreatment base (1), support frames (4) are symmetrically and fixedly connected. Above the pretreatment base (1), a flushing assembly (2) is arranged, and the flushing assembly (2) is used to flush and dry the sides, top and chassis of the external scrapped vehicle placed on the support frame (4). A cleaning assembly (3) is arranged between the flushing assembly (2) and the filter screen plate (5), and the cleaning assembly (3) is used to clean most of the impurities blocked on the upper end surface of the filter screen plate (5) to prevent the filter screen plate (5) from being easily blocked; The flushing assembly (2) includes a three-way valve (21), a diversion frame (22), a spray head (23), a limit through cavity (24), a displacement frame (25), a water storage cavity (26), a water guide hose (28), a circulation pump (211), a first motor (212) and a transmission lead screw (213). A limit through cavity (24) is opened on the lower side inside the pretreatment base (1). A displacement frame (25) is arranged inside the limit through cavity (24). A diversion frame (22) is arranged at the upper end of the displacement frame (25). Spray heads (23) are arranged on the upper and lower sides and left and right sides of the inner wall of the diversion frame (22). A three-way valve (21) is installed on the lower side of the right end face of the diversion frame (22). A circulation pump (211) is installed on the lower side of the rear end face of the pretreatment base (1). A diversion hose is connected between the outlet of the circulation pump (211) and the three-way valve (21). A transmission lead screw (213) is arranged on the lower side inside the pretreatment base (1). A first motor (212) is installed at the rear end of the transmission lead screw (213). A water storage cavity (26) is opened inside the pretreatment base (1); The cleaning assembly (3) includes a side support plate (34), a driven shaft (35), a cleaning brush roller (36), a driving shaft (37) and a second motor (38). A side support plate (34) is arranged on the left side of the lower end face of the diversion frame (22). A second motor (38) is installed on the right side of the lower end face of the diversion frame (22). A driving shaft (37) is installed at the left end of the second motor (38). A cleaning brush roller (36) is installed at the left end of the driving shaft (37). A driven shaft (35) is installed at the left end of the cleaning brush roller (36); Guide dropping cavities (33) are symmetrically opened on the front and rear sides of the upper end face of the pretreatment base (1). Extension plates (31) are symmetrically and fixedly connected to the front and rear end faces of the pretreatment base (1). A collection box (32) is placed on the upper end face of the extension plate (31). A positioning block (321) is arranged at the bottom of the collection box (32).
2. The scrap car recycling pretreatment device according to claim 1, characterized in that: A hot air blower (27) is installed on the right side of the pretreatment base (1). An air guide hose (29) is connected between the outlet of the hot air blower (27) and the three-way valve (21). A cavity is opened inside the diversion frame (22), and the cavity is respectively communicated with the spray head (23) and the three-way valve (21). The shape of the diversion frame (22) is in a shape of a Chinese character 'hui'; 3. The scrap car recycling pretreatment device according to claim 1 is characterized by: An internal threaded through hole (251) is provided on the lower inner side of the displacement frame (25), and the internal threaded through hole (251) is meshed with the transmission screw (213). The position limiting through cavity (24) matches the displacement frame (25), and the displacement frame (25) is concave in shape.
4. The scrap car recycling pretreatment device according to claim 1 is characterized by: A discharge valve (11) is installed on the lower side of the right end surface of the pretreatment base (1), and an anti-slip pattern is provided on the upper end surface of the support frame (4).
Citation Information
Patent Citations
Scraped car recycling pretreatment device
CN219130297U