Pipeline dredging device
By designing a pipeline dredging device, using a drill bit and a stirring mechanism to crush the blockage, and quickly blow out coal powder through the blowing component, the problems of long time, serious pollution and high cost of powder pipe dredging in the prior art are solved, and a fast, safe and environmentally friendly dredging effect is achieved.
Patent Information
- Application Number
- CN202421517736.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-30
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-06-30
AI Technical Summary
In the prior art, when unblocking the powder feeding pipeline of thermal power plants, multiple holes need to be opened on the powder pipe, causing coal powder to splash out along the openings, polluting the environment, and the dredging process takes a long time and high labor costs, which can easily cause damage to the powder pipe and explosion of the coal powder.
A pipeline dredging device is designed, including a drill bit, a stirring mechanism, a connecting pipe and a blowing assembly. The blockage is crushed through the drill bit and a stirring mechanism, and the crushed coal powder is blown out from the proximal end of the furnace through the blowing assembly to achieve rapid dredging, avoiding multi-hole opening and coal powder splashing.
It realizes rapid unblocking of powder tubes, reduces labor costs, avoids damage to powder tubes and explosion of coal powder, and does not pollute the environment.
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Figure CN222830280U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipeline processing, in particular to a pipeline dredging device. Background Art
[0002] At present, thermal power plants are mainly divided into steam power plants, gas turbine power plants and internal combustion engine power plants. The coal powder conveying pipelines of thermal power plants are prone to blockage. If the coal powder is not cleared for a long time, it will spontaneously ignite in the powder pipe, burn the powder pipe, and even cause the powder pipe to explode. In the prior art, pipeline clearing is generally done by gradually opening holes in the powder conveying pipeline from the furnace end to the back, and blowing it through section by section with compressed air. However, this method will cause a large amount of coal powder to spray outward along the openings during the blowing process, polluting the environment and affecting civilized production. At the same time, it is not easy to clear, and it usually takes one or two days, which is time-consuming and causes excessively high labor costs. Utility Model Content
[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a pipeline unclogging device, which does not need to open a plurality of holes on the powder pipe, thereby avoiding the situation where coal powder is sprayed outward along the openings to pollute the environment, and at the same time achieves the purpose of rapid unclogging, reduces labor costs, and avoids powder pipe damage and coal powder explosion.
[0004] According to the pipeline dredging device of the embodiment of the utility model, it includes a drill bit, a stirring mechanism, a connecting pipe and a blowing assembly, the drill bit is connected to a driving motor, and the driving motor drives the drill bit to rotate; the stirring mechanism is arranged behind the drill bit along the forward direction of the drill bit, and the stirring mechanism rotates to crush the blockage drilled by the drill bit; the connecting pipe is connected to the stirring mechanism, and the drill bit and the stirring mechanism penetrate into the pipeline through the connecting pipe for dredging; the blowing assembly is arranged behind the drill bit along the forward direction of the drill bit, and a plurality of air outlet holes are arranged on the blowing assembly.
[0005] According to the pipeline dredging device of the embodiment of the utility model, by such a setting, at least the following beneficial effects can be achieved: the drill bit, the stirring mechanism and the blowing assembly enter the powder pipe from the far end of the furnace through the connecting pipe, the drill bit rotates to crush the blockage, and then the stirring mechanism stirs the crushed coal blocks into small particles of coal powder. After the drill bit reaches the near end of the furnace, the blowing assembly starts to blow the small particles of coal powder out from the near end of the furnace, the whole device turns to the blowing side and moves backward, and finally exits from the powder pipe at the far end of the furnace, thereby dredging the powder pipe. By such a setting, the purpose of rapid dredging is achieved, the labor cost is reduced, and the damage of the powder pipe and the explosion of coal powder are avoided.
[0006] According to some embodiments of the present invention, the stirring mechanism includes a rotating tube and crushing blades, and a plurality of the crushing blades are arranged around the circumference of the rotating tube.
[0007] According to some embodiments of the utility model, the crushing blade is arranged in an arc shape, both ends of the crushing blade are connected to the rotating tube, and the middle part is arranged to protrude outward in an arc shape.
[0008] According to some embodiments of the present invention, the crushing blades are made of elastic material.
[0009] According to some embodiments of the utility model, the blowing assembly is a ring-shaped structure, the inlet of the air outlet is arranged on the inner wall of the blowing assembly and connected to the connecting pipe, and the outlet of the air outlet is arranged on the side end surface of the blowing assembly.
[0010] According to some embodiments of the present invention, the outlet direction of the air outlet is arranged toward the drill bit.
[0011] According to some embodiments of the utility model, an air outlet pipe is further included, the air outlet pipe is connected and communicated with the connecting pipe, a small hole is opened on the side wall of the air outlet pipe, the blowing assembly is sleeved on the air outlet pipe and the small hole is communicated with the air outlet hole.
[0012] According to some embodiments of the present invention, a plurality of small holes are arranged around the circumference of the air outlet pipe.
[0013] According to some embodiments of the utility model, the stirring mechanism includes a rotating tube, the air outlet pipe, the rotating tube and the connecting tube are connected and communicated in sequence, one end of the rotating tube is rotatably connected to the air outlet pipe, and the other end is rotatably connected to the connecting tube.
[0014] According to some embodiments of the utility model, a mounting shell is further included, wherein the drive motor is arranged in the mounting shell, and the mounting shell is sleeved on the air outlet pipe and arranged behind the blowing assembly along the forward direction of the drill bit.
[0015] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The above additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0017] Figure 1 It is a schematic diagram of the overall structure of the pipeline dredging device according to an embodiment of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the stirring mechanism and the air outlet pipe according to an embodiment of the utility model;
[0019] Figure 3 yes Figure 2 An enlarged schematic diagram of the structure of part A in the embodiment shown;
[0020] Figure 4 It is a schematic diagram of the cross-sectional structure of the blowing assembly according to an embodiment of the utility model.
[0021] Reference numerals:
[0022] The drill bit 100 , the mounting shell 200 , the stirring mechanism 300 , the rotating tube 310 , the crushing blade 320 , the connecting tube 400 , the blowing assembly 500 , the air outlet hole 510 , the air outlet pipe 600 , and the small hole 610 . DETAILED DESCRIPTION
[0023] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0024] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0025] In the description of the present utility model, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0026] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0027] Reference below Figures 1 to 4 To describe the pipeline clearing device according to an embodiment of the utility model.
[0028] According to the pipeline unclogging device of the embodiment of the utility model, it includes a drill bit 100, a stirring mechanism 300, a connecting pipe 400 and a blowing assembly 500. The drill bit 100 is connected to a driving motor, and the driving motor drives the drill bit 100 to rotate; the stirring mechanism 300 is arranged behind the drill bit 100 along the forward direction of the drill bit 100, and the stirring mechanism 300 rotates to crush the blockage drilled by the drill bit 100; the connecting pipe 400 is connected to the stirring mechanism 300, and the drill bit 100 and the stirring mechanism 300 penetrate into the pipeline through the connecting pipe 400 for unclogging, and the blowing assembly 500 is arranged behind the drill bit 100 along the forward direction of the drill bit 100, and a plurality of air outlet holes 510 are arranged on the blowing assembly 500.
[0029] For example Figure 1 As shown, the drill bit 100 is arranged at the front, followed by the blowing assembly 500, the stirring mechanism 300 and the connecting pipe 400. The blowing assembly 500 and the stirring mechanism 300 can be arranged in such a way that the blowing assembly 500 is in front and the stirring mechanism 300 is in the back, or the stirring mechanism 300 is in front and the blowing assembly 500 is in the back.
[0030] During operation, the drill bit 100, the stirring mechanism 300 and the blowing assembly 500 enter the powder pipe from the far end of the furnace through the connecting pipe 400, and the drill bit 100 rotates to crush the blockage, so that the entire pipeline dredging device can move forward in the powder pipe, and then the stirring mechanism 300 stirs the crushed coal blocks into small particles of coal powder. After the drill bit 100 reaches the near end of the furnace, the drill bit 100 and the stirring mechanism 300 stop working, and the blowing assembly 500 starts at this time to blow the small particles of coal powder out of the near end of the furnace, and the entire pipeline dredging device turns to the blowing side and moves backward until it finally exits from the powder pipe at the far end of the furnace, thereby clearing the entire powder pipe.
[0031] By adopting the method of blowing and moving backward at the same time, the coal powder near the furnace can be blown out first, thus not hindering the blowing out of the coal powder at the rear.
[0032] Furthermore, the connecting pipe 400 is a stainless steel hose, which makes it easier for the drill bit 100, the stirring mechanism 300 and the blowing assembly 500 to enter the powder hose, and the connection is more stable.
[0033] According to the pipeline clearing device of the embodiment of the utility model, by being configured in this way, at least the following beneficial effects can be achieved: gas is blown out from the blowing assembly 500, forming air pressure in the powder pipe, and the air pressure gradually clears the blockage in the powder pipe, without the need to open a plurality of holes on the powder pipe, thereby avoiding the occurrence of coal powder spraying outward along the openings to pollute the environment, and at the same time achieving the purpose of rapid clearing, reducing labor costs, and avoiding the occurrence of powder pipe damage and coal powder explosion.
[0034] In some specific embodiments of the present invention, the stirring mechanism 300 includes a rotating tube 310 and crushing blades 320 , and a plurality of crushing blades 320 are arranged around the circumference of the rotating tube 310 .
[0035] For example Figure 1 and Figure 2 As shown, the stirring mechanism 300 includes a rotating tube 310 and a crushing blade 320, and a plurality of crushing blades 320 are arranged around the circumference of the rotating tube 310. The stirring mechanism 300 rotates through the rotating tube 310, driving the crushing blades 320 to rotate, so that the crushing blades 320 can break the large-particle coal blocks drilled by the drill bit 100 into fine small-particle coal powder, which is not only convenient for the blowing component 500 to blow the small-particle coal powder into the furnace, but also the coal powder is easier to burn fully after being blown into the furnace, which is convenient for energy utilization.
[0036] Furthermore, the rotating tube 310 is also rotated by a driving motor, and it can share a driving motor with the drill bit 100, or a driving motor can be independently provided for the rotating tube 310.
[0037] Furthermore, the size of the stirring mechanism 300 can be adjusted according to the diameter of the powder hose to ensure that the stirring mechanism 300 can fully clear the powder hose.
[0038] The stirring mechanism 300 adopts the design of the rotating tube 310 and the crushing blade 320, so that the pipeline clearing device can clear the pipeline more fully and facilitate subsequent operations.
[0039] In some specific embodiments of the present invention, the crushing blade 320 is arranged in an arc shape, both ends of the crushing blade 320 are connected to the rotating tube 310, and the middle part is arranged to protrude outward in an arc shape.
[0040] For example Figure 1 and Figure 2 As shown, the crushing blade 320 is arranged in an arc shape, like an arch bridge, with the middle part protruding outward in an arc shape, and both ends are fixedly connected to the rotating tube 310. When the rotating tube 310 rotates, the middle arc part of the crushing blade 320 crushes the blockage into small particles of coal powder.
[0041] By disposing the arc-shaped crushing blade 320, the stirring mechanism 300 can stir in a powder tube with a relatively large diameter with less material, which is convenient for practical use.
[0042] In some specific embodiments of the present invention, the crushing blade 320 is made of elastic material.
[0043] The crushing blade 320 is made of an elastic material. When there are hard objects such as stones in the powder tube, the crushing blade 320 can reduce the collision with these hard objects, thereby avoiding damage to the crushing blade 320.
[0044] In some specific embodiments of the present invention, the blowing assembly 500 is a ring-shaped structure, the inlet of the air outlet 510 is arranged on the inner wall of the blowing assembly 500 and connected to the connecting pipe 400, and the outlet of the air outlet 510 is arranged on the side end surface of the blowing assembly 500.
[0045] For example Figure 1 and Figure 4 As shown, the air blowing assembly 500 is arranged in an annular shape, the inlet of the air outlet hole 510 is arranged on the inner wall of the air blowing assembly 500, and is connected to the connecting pipe 400, and the outlet of the air outlet hole 510 is arranged on the side end surface of the air blowing assembly 500. When the drill bit 100 stops working and the air blowing assembly 500 starts working, air is pumped into the connecting pipe 400 through the air pump, and the air outlet hole 510 is connected to the connecting pipe 400, so that the gas pumped from the air pump can be blown out from the outlet of the air outlet hole 510, so that the coal powder can be blown into the furnace.
[0046] In some specific embodiments of the present invention, the outlet direction of the air outlet hole 510 is arranged toward the drill bit 100 .
[0047] The outlet direction of the gas outlet hole 510 is arranged toward the drill bit 100 , so that after the gas is blown out from the gas outlet hole 510 , the coal powder can be directly blown into the furnace.
[0048] In some specific embodiments of the utility model, an air outlet pipe 600 is also included. The air outlet pipe 600 is connected and communicated with the connecting pipe 400. A small hole 610 is opened on the side wall of the air outlet pipe 600. The blowing component 500 is sleeved on the air outlet pipe 600 and the small hole 610 is communicated with the air outlet hole 510.
[0049] For example Figure 3 As shown, the air outlet pipe 600 is connected and communicated with the connecting pipe 400, a plurality of small holes 610 are provided on the side wall of the air outlet pipe 600, and the air blowing assembly 500 is sleeved on the air outlet pipe 600 so that the small holes 610 and the air outlet holes 510 can be communicated. When the air blowing assembly 500 is working, the gas reaches the connecting pipe 400 from the air pump, reaches the air outlet pipe 600 from the connecting pipe 400, and reaches the air outlet hole 510 from the small holes 610 of the air outlet pipe 600, so that the gas can be blown out in the powder hose.
[0050] In some specific embodiments of the present invention, a plurality of small holes 610 are arranged around the circumference of the air outlet pipe 600 .
[0051] For example Figure 2 and Figure 3As shown, a plurality of small holes 610 are arranged around the circumference of the air outlet pipe 600 , so that the small holes 610 can be more stably connected with the air outlet hole 510 , which facilitates the gas to enter the air outlet hole 510 from the small holes 610 .
[0052] In some specific embodiments of the present invention, the stirring mechanism 300 includes a rotating tube 310, and the air outlet pipe 600, the rotating tube 310 and the connecting tube 400 are connected and communicated in sequence, and one end of the rotating tube 310 is rotatably connected to the air outlet pipe 600, and the other end is rotatably connected to the connecting tube 400.
[0053] For example Figure 1 As shown, the stirring mechanism 300 includes a rotating tube 310, an air outlet pipe 600, the rotating tube 310 and the connecting pipe 400 are sequentially connected and communicated, one end of the rotating tube 310 is rotatably connected to the air outlet pipe 600, and the other end is rotatably connected to the connecting pipe 400, so that it can rotate in the air outlet pipe 600 and the connecting pipe 400, driving the crushing blade 320 to perform stirring. The blowing assembly 500 is sleeved on the air outlet pipe 600, so that the blowing assembly 500 can be located in front of the stirring mechanism 300, so that the stirring mechanism 300 will not affect the blowing of the blowing assembly 500.
[0054] In some specific embodiments of the present invention, a mounting shell 200 is further included. The driving motor is disposed in the mounting shell 200 . The mounting shell 200 is sleeved on the air outlet pipe 600 and is disposed behind the blowing assembly 500 along the forward direction of the drill bit 100 .
[0055] For example Figure 1 The drive motor is placed in the mounting shell 200, which is sleeved on the air outlet pipe 600 and located behind the air blowing assembly 500 to prevent the drive motor from affecting the air blowing assembly 500 to blow out the coal powder. The mounting shell 200 is sleeved on the air outlet pipe 600, which can make the drive motor more stable. The drive motor can drive the drill bit 100 and the stirring mechanism 300 to rotate at the same time.
[0056] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0057] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A pipeline dredging device, characterized in that: include: A drill bit (100), the drill bit (100) being connected to a drive motor, the drive motor driving the drill bit (100) to rotate; a stirring mechanism (300), the stirring mechanism (300) being arranged behind the drill bit (100) along the advancing direction of the drill bit (100), and the stirring mechanism (300) being rotated to crush the blockage drilled by the drill bit (100); A connecting pipe (400), wherein the connecting pipe (400) is connected to the stirring mechanism (300), and the drill bit (100) and the stirring mechanism (300) penetrate into the pipeline through the connecting pipe (400) to clear the pipeline. A blowing assembly (500) is provided behind the drill bit (100) along the advancing direction of the drill bit (100), and a plurality of air outlet holes (510) are provided on the blowing assembly (500).
2. The pipeline dredging device according to claim 1, characterized in that: The stirring mechanism (300) comprises a rotating tube (310) and crushing blades (320), and a plurality of crushing blades (320) are arranged around the circumference of the rotating tube (310).
3. The pipeline dredging device according to claim 2, characterized in that: The crushing blade (320) is arranged in an arc shape, and both ends of the crushing blade (320) are connected to the rotating tube (310), and the middle part is arranged in an arc shape and protrudes outwards.
4. The pipeline dredging device according to claim 2, characterized in that: The crushing blade (320) is made of elastic material.
5. The pipeline dredging device according to claim 1, characterized in that: The blowing assembly (500) is of an annular structure, the inlet of the air outlet hole (510) is arranged on the inner wall of the blowing assembly (500) and is connected to the connecting pipe (400), and the outlet of the air outlet hole (510) is arranged on the side end surface of the blowing assembly (500).
6. The pipeline dredging device according to claim 5, characterized in that: The outlet direction of the air outlet hole (510) is arranged toward the drill bit (100).
7. The pipeline dredging device according to claim 1, characterized in that: It also includes an air outlet pipe (600), the air outlet pipe (600) is connected to and communicates with the connecting pipe (400), a small hole (610) is opened on the side wall of the air outlet pipe (600), the air blowing assembly (500) is sleeved on the air outlet pipe (600) and the small hole (610) is communicated with the air outlet hole (510).
8. The pipeline dredging device according to claim 7, characterized in that: A plurality of small holes (610) are arranged around the circumference of the air outlet pipe (600).
9. The pipeline dredging device according to claim 7, characterized in that: The stirring mechanism (300) comprises a rotating tube (310); the air outlet pipe (600), the rotating tube (310) and the connecting tube (400) are connected and communicated in sequence; one end of the rotating tube (310) is rotatably connected to the air outlet pipe (600), and the other end is rotatably connected to the connecting tube (400).
10. The pipeline dredging device according to claim 7, characterized in that: It also includes a mounting shell (200), wherein the driving motor is arranged in the mounting shell (200), and the mounting shell (200) is sleeved on the air outlet pipe (600) and arranged behind the air blowing assembly (500) along the forward direction of the drill bit (100).
Citation Information
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Pipeline dredging device
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