Core wire pre-shaping device

Abstract

The utility model belongs to the technical field of core wire processing, and particularly relates to a core wire pre-shaping device which comprises a first support, the lower end of the first support is slidably connected with an adjusting seat, the adjusting seat is positioned on the first support through a positioning bolt, the lower end of the first support is further provided with a Y-axis moving platform, and the moving end of the Y-axis moving platform is fixedly connected with a vertical plate. A shaping unit is arranged on one side of the vertical plate, and a second support is fixedly connected to the upper end of the adjusting base. The device can carry out preliminary shape adjustment on the high-speed core wire which is just produced. The core wire is adjusted to the form roughly meeting the follow-up machining requirement, the quality consistency of wire machining is guaranteed, preparation is made for follow-up final shaping, by adding the device in a core wire shaping production line, the complexity of the final shaping step can be simplified, the possible problems in the final shaping process are reduced, and the production efficiency is improved. And the condition that the linear shape is irregular is corrected, so that each cable can reach the completely same standard after being subsequently shaped.

Description

Technical Field

[0001] The present application relates to the technical field of core wire processing, and in particular to a core wire pre-shaping device. Background Art

[0002] High-speed core cables are specially designed to meet high-bandwidth requirements in scenarios such as high-performance data centers, storage area networks, and high-speed computer connections. High-speed core cables are composed of multiple components, including silver-plated conductors, foamed insulated core cables, wire pair shielding, and overall shielding.

[0003] High-speed core wires may produce some slight deformations during the production and processing process, which will affect the alignment of the core wires with the solder joints on the PCB. When soldering the core wires to the circuit board, in order to ensure the reliability of the soldering and the integrity of the signal, the core wires need to be shaped. This can ensure that the shape and size of the core wire ends perfectly match the solder joints on the PCB, thereby improving the accuracy and quality of soldering.

[0004] At present, there is a separate process designed for the shaping of the core wire. Therefore, after the core wire reaches this process, all shaping problems need to be solved in one shaping action. After the core wire has been processed through the previous processes, the shape of the core wire may become irregular. Shaping the irregularly shaped core wire requires processing more physical deformation, which may cause the operating speed of the shaping equipment to slow down, thereby affecting the overall production efficiency. At the same time, due to the irregular shape of the core wire, it is difficult to ensure that each cable can be shaped to exactly the same standard. Utility Model Content

[0005] The purpose of the present application is to provide a core wire pre-shaping device to solve the technical problems raised in the above background technology.

[0006] To achieve the above-mentioned objectives, the present application provides the following technical solutions: a core wire pre-shaping device, comprising a bracket one, a lower end of which is slidably connected to an adjustment seat, and the adjustment seat is positioned on the bracket one by a positioning bolt, a lower end of the bracket is also provided with a Y-axial movable platform, and the movable end of the Y-axial movable platform is fixedly connected to a vertical plate, a shaping unit is provided on one side of the vertical plate, the upper end of the adjustment seat is fixedly connected to a bracket two, and the upper end of the bracket two is provided with a clamping unit.

[0007] In one embodiment, the shaping unit includes a second motor fixedly connected to one side of the vertical plate, a second screw rod rotatably connected to one side of the vertical plate and fixed at one end to the output shaft of the second motor, a second screw sleeve threadedly connected to the outside of the second screw rod, a shaping seat slidably connected to the other side of the vertical plate, a shaping knife fixed to the upper end of the shaping seat, and a shaping groove provided inside the shaping knife, wherein one end of the second screw sleeve passes through the vertical plate and is fixed to one side of the shaping seat.

[0008] In one embodiment, the clamping unit includes a jaw shifting cylinder fixedly connected to the upper end of the second bracket, a displacement seat slidably connected to the upper end of the second bracket, a clamping cylinder jaw fixedly connected to the upper end of the displacement seat, a clamping tool fixedly connected to the two clamping ends of the clamping cylinder jaw, and the telescopic end of the jaw shifting cylinder is fixedly connected to one side of the displacement seat.

[0009] In one embodiment, the clamping tool includes an upper tool and a lower tool, and an extension end is integrally formed on one side of the upper tool.

[0010] In one embodiment, the Y-axis movable platform includes a motor fixedly connected to a bracket, a screw rod rotatably connected to an adjusting seat, a screw sleeve threadedly connected to the outside of the screw rod, and a sliding seat slidably connected to the upper end of the adjusting seat, and the lower end of the sliding seat is fixedly connected to the outer surface of the screw sleeve, one side of the sliding seat is fixedly connected to one side of the vertical plate, and the output shaft of the motor is fixedly connected to one end of the screw rod.

[0011] In one embodiment, a display screen and a CCD camera linearly connected to the display screen are fixedly connected to an upper end of the bracket, and the CCD camera is located directly above the shaping knife.

[0012] Compared with the prior art, the beneficial effects of this application are:

[0013] This application can pre-shape the core wire through the shaping unit, and can make preliminary shape adjustments for the high-speed core wire that has just been produced. Adjusting the core wire to a shape that roughly meets the requirements of subsequent processing helps to ensure the quality consistency of wire processing and prepare for subsequent final shaping. By adding this device to the core wire shaping production line, the complexity of the final shaping step can be simplified, the problems that may arise during the final shaping process can be reduced, and the irregular linear shape can be corrected, so that each cable can meet exactly the same standards after subsequent shaping. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of this application;

[0015] Figure 2 This is a schematic diagram of the Y-axis moving platform and clamping unit structure of this application;

[0016] Figure 3 This is a schematic diagram of the shaping unit structure of this application;

[0017] Figure 4 This is a schematic diagram of the screw sleeve and the slide structure of this application;

[0018] Figure 5 This is a schematic diagram of the clamping tool and shaping tool structure for this application.

[0019] In the figure: 1. Bracket 1; 2. Display screen; 3. CCD camera; 4. Adjustment seat; 5. Positioning bolt; 6. Y-axis moving platform; 61. Motor 1; 62. Screw rod 1; 63. Screw sleeve 1; 64. Slide seat; 7. Bracket 2; 8. Clamping unit; 81. Claw shift cylinder; 82. Displacement seat; 83. Clamping cylinder claw; 84. Clamping tool; 841. Upper tool; 842. Lower tool; 843. Extension end; 9. Shaping unit; 91. Motor 2; 92. Screw rod 2; 93. Screw sleeve 2; 94. Shaping seat; 95. Shaping knife; 951. Shaping groove. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0021] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0022] Example:

[0023] See also Figure 1-5 The present application provides a technical solution: a core wire pre-shaping device, comprising a bracket 1, wherein a display screen 2 and a CCD camera 3 linearly connected to the display screen 2 are fixedly connected to the upper end of the bracket 1: an adjustment seat 4 is slidably connected to the lower end of the bracket 1, and the adjustment seat 4 is positioned on the bracket 1 by a positioning bolt 5. The positioning bolt 5 is screwed out from the bracket 1, and the position of the adjustment seat 4 on the bracket 1 can be adjusted, thereby facilitating the adjustment of the position of the bracket 2 7 and the clamping unit 8 on the bracket 2 7. The lower end of the bracket 1 is also provided with a Y-axis movable platform 6, and the moving end of the Y-axis movable platform 6 is fixedly connected with a vertical plate, a shaping unit 9 is arranged on one side of the vertical plate, the Y-axis movable platform 6 is used to adjust the Y-axis position of the shaping unit 9, the shaping unit 9 is used to perform preliminary pre-shaping on the core wire, the upper end of the adjustment seat 4 is fixedly connected with a bracket 2 7, and a clamping unit 8 is arranged on the upper end of the bracket 2 7, the clamping unit 8 is used to clamp the exposed end of the core wire, so as to facilitate the pre-shaping of the core wire, and the Y-axis movable platform 6 is used to adjust the position of the clamping unit 8, so as to facilitate the clamping of the exposed core wire ends of different lengths.

[0024] See also Figure 3 and Figure 5 In this embodiment, the shaping unit 9 includes a second motor 91 fixedly connected to one side of the vertical plate, a second screw rod 92 rotatably connected to one side of the vertical plate and one end of which is fixedly connected to the output shaft of the second motor 91, a second screw sleeve 93 screwed to the outside of the second screw rod 92, a shaping seat 94 slidably connected to the other side of the vertical plate, a shaping knife 95 fixedly connected to the upper end of the shaping seat 94, and a shaping groove 951 provided inside the shaping knife 95, and one end of the second screw sleeve 93 penetrates the vertical plate and is fixedly connected to one side of the shaping seat 94. The CCD camera 3 is located directly above the shaping knife 95.

[0025] By setting the above scheme, the motor 2 91 can drive the screw rod 2 92 to rotate, and the rotation of the screw rod 2 92 can drive the screw sleeve 2 93 and the shaping seat 94 to move. The shaping seat 94 slides upward on one side of the vertical plate, so that the shaping knife 95 can move upward and contact the core wire, and the core wire can enter the shaping groove 951. At this time, the Y-axis moving platform 6 works to drive the shaping unit 9 to translate along the Y-axis, and can comb and correct the irregular core wire through the shaping groove 951, so that the core wire can be preliminarily adjusted in shape, which is conducive to the subsequent final shaping of the core wire. The CCD camera 3 is used to perform visual inspection on the core wire that is undergoing pre-shaping. When the core wire is found to have material or morphological defects, it can be corrected or eliminated in time, thereby ensuring that the quality of the final product meets the standards.

[0026] See also Figure 2 and Figure 5 In this embodiment, the clamping unit 8 includes a clamping jaw shifting cylinder 81 fixedly connected to the upper end of the bracket 2 7, a displacement seat 82 slidably connected to the upper end of the bracket 2 7, a clamping cylinder clamping jaw 83 fixedly connected to the upper end of the displacement seat 82, and a clamping tool 84 fixedly connected to the two clamping ends of the clamping cylinder clamping jaw 83, and the telescopic end of the clamping jaw shifting cylinder 81 is fixedly connected to one side of the displacement seat 82. The clamping tool 84 includes an upper tool 841 and a lower tool 842, and an extension end 843 is integrally formed on one side of the upper tool 841.

[0027] By setting up the above scheme, the clamping cylinder jaws 83 can clamp the end of the core wire through the upper tool 841 and the lower tool 842, and the jaw shifting cylinder 81 can drive the displacement seat 82 to move on the bracket 7, and adjust the positions of the upper tool 841 and the lower tool 842, so as to facilitate the clamping of the exposed core wire ends of different lengths.

[0028] See 2 and Figure 4In the present embodiment, the Y-axis movable platform 6 comprises a motor 61 fixedly connected to the bracket 1, a screw rod 62 rotatably connected to the adjusting seat 4, a screw sleeve 63 screwed to the outside of the screw rod 62, and a slide 64 slidably connected to the upper end of the adjusting seat 4, and the lower end of the slide 64 is fixedly connected to the outer surface of the screw sleeve 63, one side of the slide 64 is fixedly connected to one side of the vertical plate, and the output shaft of the motor 61 is fixedly connected to one end of the screw rod 62. When the motor 61 works, it drives the screw rod 62 to rotate, and the rotation of the screw rod 62 drives the screw sleeve 63 to rotate. The rotation of the screw sleeve 63 drives the slide 64 and the vertical plate to move, thereby driving the shaping unit 9 on the vertical plate to move, so as to realize the pre-shaping and shape correction of the core wire.

[0029] The above shows and describes the basic principles and main features of the present application and the advantages of the present application. For those skilled in the art, it is obvious that the present application is not limited to the details of the above exemplary embodiments, and the present application can be implemented in other specific forms without departing from the spirit or basic features of the present application; therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present application is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the present application, and any figure marks in the claims should not be regarded as limiting the claims involved.

[0030] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A core wire pre-shaping device, comprising a support (1), characterized in that: The lower end of the bracket one (1) is slidably connected to an adjustment seat (4), and the adjustment seat (4) is positioned on the bracket one (1) by a positioning bolt (5); the lower end of the bracket one (1) is also provided with a Y-axis movable platform (6), and the movable end of the Y-axis movable platform (6) is fixedly connected to a vertical plate, and a shaping unit (9) is provided on one side of the vertical plate; the upper end of the adjustment seat (4) is fixedly connected to the bracket two (7), and the upper end of the bracket two (7) is provided with a clamping unit (8).

2. The core wire pre-shaping device according to claim 1, characterized in that: The shaping unit (9) comprises a second motor (91) fixedly connected to one side of the vertical plate, a second screw rod (92) rotatably connected to one side of the vertical plate and having one end fixedly connected to the output shaft of the second motor (91), a second screw sleeve (93) screwed to the outside of the second screw rod (92), a shaping seat (94) slidably connected to the other side of the vertical plate, a shaping knife (95) fixedly connected to the upper end of the shaping seat (94), and a shaping groove (951) provided inside the shaping knife (95), wherein one end of the second screw sleeve (93) passes through the vertical plate and is fixedly connected to one side of the shaping seat (94).

3. The core wire pre-shaping device according to claim 2, characterized in that: The clamping unit (8) comprises a clamping jaw shifting cylinder (81) fixedly connected to the upper end of the second bracket (7), a displacement seat (82) slidably connected to the upper end of the second bracket (7), a clamping cylinder clamping jaw (83) fixedly connected to the upper end of the displacement seat (82), and a clamping tool (84) fixedly connected to the two clamping ends of the clamping cylinder clamping jaw (83), and the telescopic end of the clamping jaw shifting cylinder (81) is fixedly connected to one side of the displacement seat (82).

4. The core wire pre-shaping device according to claim 3, characterized in that: The clamping tool (84) comprises an upper tool (841) and a lower tool (842), and an extension end (843) is integrally formed on one side of the upper tool (841).

5. The core wire pre-shaping device according to claim 4, characterized in that: The Y-axis movable platform (6) comprises a motor (61) fixedly connected to a bracket (1), a screw (62) rotatably connected to an adjusting seat (4), a screw sleeve (63) screwed to the outside of the screw (62), and a slide seat (64) slidably connected to the upper end of the adjusting seat (4), wherein the lower end of the slide seat (64) is fixedly connected to the outer surface of the screw sleeve (63), one side of the slide seat (64) is fixedly connected to one side of a vertical plate, and the output shaft of the motor (61) is fixedly connected to one end of the screw (62).

6. The core wire pre-shaping device according to any one of claims 2 to 5, characterized in that: A display screen (2) and a CCD camera (3) linearly connected to the display screen (2) are fixedly connected to the upper end of the bracket 1 (1), and the CCD camera (3) is located directly above the shaping knife (95).

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