Nodular cast iron well lid cooling equipment

By designing a ductile iron manhole cover cooling equipment, the sand on the surface of the mold is automatically sprayed and washed away by the spray pipe and the nozzle, and the cooling liquid is immersed through the hoisting mechanism, the problem of low manual flushing efficiency in the prior art is solved and the cooling efficiency is improved.

CN222830701UActive Publication Date: 2025-05-06JINCHENG XUTONG CASTING CO LTD
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Patent Information

Application Number
CN202421614563.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-05-06
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

During the cooling process of existing ductile iron manhole covers, due to the need to manually wash away the sand on the surface of the mold with a high-pressure water spray gun, resulting in low efficiency and affecting the cooling efficiency.

Method used

A ductile iron manhole cover cooling equipment is designed, including a liquid storage tank, a cooling tank and a fixing rack, equipped with a spraying and washing mechanism and a lifting mechanism. The sand on the surface of the manhole cover mold is automatically sprayed and washed away by the spray pipe and the nozzle, and the mold is easily immersed in the coolant through the lifting mechanism.

Benefits of technology

Through the automated spraying and washing process, the sand removal efficiency of the manhole cover mold surface is significantly improved, the time of manual operation is reduced, and the cooling efficiency of the ductile iron manhole cover is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides nodular cast iron well lid cooling equipment, and relates to the technical field of well lid manufacturing equipment, the nodular cast iron well lid cooling equipment comprises a liquid storage pool, a cooling tank and a fixing frame, a spray washing mechanism is arranged above the fixing frame, a supporting frame is arranged on the outer side of the cooling tank, and a hoisting mechanism is arranged at the top of the supporting frame; after a well lid mold is placed on the top of the fixing frame, the frame rod on the top of the fixing frame supports the well lid mold, at the moment, the well lid mold is right opposite to the spraying direction of the spraying head, the water pump and the liquid conveying pipe are matched to convey cold water in the liquid storage pool into the spraying pipe, and the spraying pipe sprays the cold water to the well lid mold through the spraying head. And the spraying heads are diffusible, can cover the whole well lid mold and are used for automatically flushing sand on the surface of the well lid mold, so that the problems that in the prior art, the efficiency of manually flushing the sand on the surface of the mold is low, and the cooling efficiency of the nodular cast iron well lid is affected are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of manhole cover manufacturing equipment, in particular to a ductile iron manhole cover cooling device. Background Art

[0002] Ductile iron manhole cover is a manhole cover with high toughness and plasticity. It needs to be cooled after forging. Cooling equipment is an indispensable equipment in the manufacturing process of ductile iron manhole cover. Without cooling equipment, ductile iron manhole cover cannot be formed quickly.

[0003] Existing ductile iron manhole covers are usually made by sand casting. When the mold is taken out of the sand box, there is still a lot of sand adhered to its surface. The mold surface needs to be manually rinsed clean with a high-pressure water spray gun before it can be placed in a cooling pool for cooling. It needs to constantly change its position around the mold, resulting in low efficiency of manual flushing, which affects the cooling efficiency of the ductile iron manhole cover. Therefore, the utility model proposes a ductile iron manhole cover cooling device to solve the above problem. Utility Model Content

[0004] In view of the above problems, the utility model proposes a ductile iron manhole cover cooling device to solve the problem in the prior art that the efficiency of manually washing sand on the mold surface is low, which affects the cooling efficiency of the ductile iron manhole cover.

[0005] To achieve the purpose of the utility model, the utility model is implemented through the following technical scheme: a ductile iron manhole cover cooling device, including a liquid storage tank, a cooling tank and a fixed frame, a cooling tank is provided on the right side of the liquid storage tank, a fixed frame is provided on the left side of the liquid storage tank, a spraying mechanism is provided above the fixed frame, a supporting frame is provided on the outside of the cooling tank, and a lifting mechanism is provided on the top of the supporting frame.

[0006] Further improvements are: the spraying mechanism includes a water pump, an infusion pipe, a spray pipe and a nozzle, a water pump is installed on the outside of the liquid storage tank, and the spray pipe is symmetrically arranged on the left side of the liquid storage tank. The output end of the water pump is connected to the inner side of the spray pipe through the infusion pipe, and the input end of the water pump is connected to the inside of the liquid storage tank through the infusion pipe, and the top of the spray pipe is connected to multiple nozzles.

[0007] A further improvement is that the lifting mechanism includes a rotating roller, a wire rope, a hook and a motor, a rotating roller is rotatably installed at the top of the support frame, a wire rope is wrapped around the outside of the rotating roller, the bottom end of the wire rope is connected to the hook, and a motor is installed at the top of the support frame, and the output end of the motor is connected to one end of the rotating roller.

[0008] A further improvement is that an opening is provided on the left side of the top of the liquid storage tank, a filter screen is clamped on the opening and the bottom of the cooling tank, and the position of the opening is vertically parallel to the position of the fixing frame.

[0009] A further improvement is that the hook is composed of a connecting seat, a fixed hook and a movable hook, the fixed hook is fixedly connected to the bottom of the connecting seat, the top of the connecting seat is fixedly connected to the bottom end of the wire rope, the bottom end of the fixed hook is hinged with a movable hook through a pin shaft, and a torsion spring is provided on the outside of the pin shaft.

[0010] A further improvement is that the fixing frame is composed of a support rod and a limiting ring, the limiting ring is welded to the top end of the support rod, and a plurality of rack rods are also arranged at the top end of the support rod.

[0011] A further improvement is that the cooling tank is equipped with a liquid pump and a liquid extraction pipe, a liquid injection tank is provided on the right side of the liquid storage tank, an end cap is threadedly connected to the top of the liquid injection tank, and a liquid discharge pipe is connected to the left side of the liquid storage tank.

[0012] The beneficial effects of the utility model are as follows: after the manhole cover mold is placed on the top of the fixed frame, the frame rod on the top supports the manhole cover mold, and at this time the manhole cover mold is facing the spray direction of the nozzle, and the water pump and the infusion pipe cooperate to transport the cold water inside the liquid storage tank to the inside of the spray pipe, and the spray pipe sprays the cold water to the manhole cover mold through the nozzle, and the type of the nozzle is diffusive and can cover the entire manhole cover mold, so as to automatically wash the sand on the surface of the manhole cover mold, so as to solve the problem of low efficiency of manual washing of the sand on the mold surface in the prior art, which affects the cooling efficiency of the ductile iron manhole cover. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is the front view of the utility model;

[0014] Figure 2 It is a top view of the utility model;

[0015] Figure 3 It is a schematic diagram of the structure of the lifting mechanism of the utility model.

[0016] Among them: 1. Liquid storage tank; 2. Cooling tank; 3. Fixed frame; 4. Support frame; 5. Liquid filling tank; 6. Drain pipe; 7. Water pump; 8. Infusion pipe; 9. Spray pipe; 10. Spray head; 11. Pole; 12. Filter screen; 13. Rotating roller; 14. Wire rope; 15. Hook; 16. Motor. DETAILED DESCRIPTION

[0017] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with an embodiment. The embodiment is only used to explain the present invention and does not constitute a limitation on the protection scope of the present invention.

[0018] according to Figure 1 , 2As shown in Figure 3, this embodiment proposes a ductile iron manhole cover cooling device, including a liquid storage tank 1, a cooling tank 2 and a fixing frame 3. The cooling tank 2 is provided on the right side of the liquid storage tank 1, and the fixing frame 3 is provided on the left side of the liquid storage tank 1. A spraying mechanism is provided above the fixing frame 3, and a supporting frame 4 is provided on the outer side of the cooling tank 2. A lifting mechanism is provided on the top of the supporting frame 4. The manhole cover mold is placed on the top of the fixing frame 3 by a transport forklift. The spraying mechanism will receive the water inside the liquid storage tank 1 and spray it to the manhole cover mold to rinse the sand on the surface of the manhole cover mold. After that, the transport forklift lifts the manhole cover mold and moves the manhole cover mold to the top of the cooling tank 2, and then connects the lifting mechanism to the manhole cover mold, and uses the lifting mechanism to drive the manhole cover mold to move downward, so that the manhole cover mold is immersed in the coolant inside the cooling tank 2 to cool the manhole cover in the mold. Finally, the lifting mechanism drives the manhole cover to move upward, releases the connection with the manhole cover, and transports it out by a transport forklift.

[0019] The spray washing mechanism includes a water pump 7, a liquid infusion pipe 8, a spray pipe 9 and a nozzle 10. The water pump 7 is installed on the outside of the liquid reservoir 1, and the spray pipe 9 is symmetrically arranged on the left side of the liquid reservoir 1. The output end of the water pump 7 is connected to the inner side of the spray pipe 9 through the liquid infusion pipe 8, and the input end of the water pump 7 is connected to the inside of the liquid reservoir 1 through the liquid infusion pipe 8. The top of the spray pipe 9 is connected to multiple nozzles 10. The fixing frame 3 is composed of a support rod and a limiting ring. The limiting ring is welded to the top of the support rod. A plurality of racks 11 are also provided at the top of the support rod. After the manhole cover mold is placed on the top of the fixed frame 3, the racks 11 at the top support the manhole cover mold, and at this time the manhole cover mold is facing the spray direction of the nozzle 10. The water pump 7 cooperates with the infusion pipe 8 to transport the cold water inside the liquid storage tank 1 to the inside of the spray pipe 9. The spray pipe 9 sprays the cold water to the manhole cover mold through the nozzle 10 to automatically wash the sand on the surface of the manhole cover mold. The nozzle 10 is of a diffusive type and can cover the entire manhole cover mold.

[0020] The hook 15 is composed of a connecting seat, a fixed hook and a movable hook. The fixed hook is fixedly connected to the bottom of the connecting seat. The top of the connecting seat is fixedly connected to the bottom end of the wire rope 14. The bottom end of the fixed hook is hinged with a movable hook through a pin shaft, and a torsion spring is provided on the outside of the pin shaft. The movable hook is bent and rotated outward to hook the chain surrounding the manhole cover mold on the inside of the fixed hook. Then, the elastic force of the torsion spring is used to drive the movable hook to rotate inward and reset it to connect the manhole cover mold with the hook 15. When disassembling, it is only necessary to rotate the movable hook outward again.

[0021] The hoisting mechanism includes a rotating roller 13, a wire rope 14, a hook 15 and a motor 16. The top of the support frame 4 is rotatably installed with a rotating roller 13, the outer side of the rotating roller 13 is wound with a wire rope 14, the bottom end of the wire rope 14 is connected with a hook 15, and the top of the support frame 4 is installed with a motor 16. The output end of the motor 16 is connected to one end of the rotating roller 13, and the motor 16 can drive the rotating roller 13 to rotate clockwise or counterclockwise on the top of the support frame 4. When the rotating roller 13 rotates clockwise, the wire rope 14 on its outer side can be released, so that the wire rope 14 drives the hook 15 to move downward, and then the hook 15 drives the manhole cover mold to move downward into the coolant inside the cooling tank 2. When the rotating roller 13 rotates counterclockwise, the wire rope 14 at the bottom end of its outer side can be reeled in, so that the wire rope 14 drives the hook 15 to move upward, and then after the cooling work is completed, the hook 15 drives the manhole cover mold to move upward and out of the coolant.

[0022] An opening is provided on the left side of the top of the liquid storage tank 1, and a filter screen 12 is engaged with the opening and the bottom of the cooling tank 2, and the position of the opening is vertically parallel to the position of the fixing frame 3. The filter screen 12 on the opening intercepts the sand under flushing to prevent the sand from entering the interior of the liquid storage tank 1 through the opening, and the filter screen 12 at the bottom of the cooling tank 2 intercepts the iron slag generated after the mold is heated and cooled to prevent it from sticking to the bottom of the cooling tank 2 and being difficult to clean, and the two filter screens 12 are both engaged and connected, which is convenient for disassembly and cleaning.

[0023] The cooling tank 2 is equipped with a liquid pump and a liquid extraction pipe. A liquid injection tank 5 is provided on the right side of the liquid storage tank 1. The top of the liquid injection tank 5 is threadedly connected to an end cap. The left side of the liquid storage tank 1 is connected to a liquid discharge pipe 6. The end cap at the top of the liquid injection tank 5 is unscrewed to replenish water into the liquid storage tank 1 through the liquid injection tank 5. The remaining cold water can be discharged to the outside of the liquid storage tank 1 through the liquid discharge pipe 6. The used coolant in the cooling tank 2 can be extracted from the cooling tank 2 through the liquid pump and the liquid extraction pipe.

[0024] The ductile iron manhole cover cooling equipment places the manhole cover mold on the top of the fixed frame 3, and the frame rod 11 on the top supports the manhole cover mold. At this time, the manhole cover mold is facing the spray direction of the nozzle 10. The water pump 7 and the infusion pipe 8 cooperate to transport the cold water inside the liquid storage tank 1 to the inside of the spray pipe 9. The spray pipe 9 sprays the cold water to the manhole cover mold through the nozzle 10. The nozzle 10 is diffusive and can cover the entire manhole cover mold to automatically wash the sand on the surface of the manhole cover mold, so as to solve the problem of low efficiency of manual washing of the sand on the mold surface in the prior art, which affects the cooling efficiency of the ductile iron manhole cover.

[0025] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A ductile iron manhole cover cooling device, comprising a liquid storage tank (1), a cooling tank (2) and a fixing frame (3), characterized in that: A cooling tank (2) is provided on the right side of the liquid storage tank (1), a fixing frame (3) is provided on the left side of the liquid storage tank (1), a spray cleaning mechanism is provided above the fixing frame (3), a supporting frame (4) is provided on the outside of the cooling tank (2), and a lifting mechanism is provided on the top of the supporting frame (4); The spray washing mechanism comprises a water pump (7), a liquid infusion pipe (8), a spray pipe (9) and a nozzle (10); the water pump (7) is installed on the outside of the liquid storage tank (1); the spray pipe (9) is symmetrically arranged on the left side of the liquid storage tank (1); the output end of the water pump (7) is connected to the inside of the spray pipe (9) through the liquid infusion pipe (8); the input end of the water pump (7) is connected to the inside of the liquid storage tank (1) through the liquid infusion pipe (8); and the top end of the spray pipe (9) is connected to a plurality of nozzles (10).

2. A ductile iron manhole cover cooling device according to claim 1, characterized in that: The hoisting mechanism comprises a rotating roller (13), a steel wire rope (14), a hook (15) and a motor (16); the rotating roller (13) is rotatably mounted on the top of the support frame (4); the steel wire rope (14) is wound around the outer side of the rotating roller (13); the bottom end of the steel wire rope (14) is connected to the hook (15); the motor (16) is mounted on the top of the support frame (4); the output end of the motor (16) is connected to one end of the rotating roller (13).

3. The ductile iron manhole cover cooling device according to claim 1, characterized in that: An opening is provided on the left side of the top of the liquid storage tank (1), and a filter screen (12) is engaged with the opening and the bottom of the cooling tank (2), and the position of the opening is vertically parallel to the position of the fixing frame (3).

4. A ductile iron manhole cover cooling device according to claim 2, characterized in that: The hook (15) is composed of a connecting seat, a fixed hook and a movable hook. The fixed hook is fixedly connected below the connecting seat. The top of the connecting seat is fixedly connected to the bottom of the steel wire rope (14). The bottom of the fixed hook is hinged with the movable hook through a pin shaft, and a torsion spring is provided on the outer side of the pin shaft.

5. The ductile iron manhole cover cooling device according to claim 1, characterized in that: The fixing frame (3) is composed of a support rod and a limiting ring, the limiting ring is welded to the top end of the support rod, and the top end of the support rod is also provided with a plurality of frame rods (11).

6. The ductile iron manhole cover cooling device according to claim 1, characterized in that: The cooling tank (2) is equipped with a liquid pump and a liquid extraction pipe. A liquid injection tank (5) is provided on the right side of the liquid storage tank (1). The top end of the liquid injection tank (5) is threadedly connected to an end cover. The left side of the liquid storage tank (1) is connected to a liquid discharge pipe (6).