Device for welding refrigerator hinge rotating shaft
By designing an automated hinge production device, and using rotating shafts and multiple stations to realize automatic assembly, welding and unloading of hinge seats, the problems of inconsistent hinge production and low efficiency in the prior art are solved, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202421485004.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-06-27
AI Technical Summary
During the production process of existing refrigerator hinges, due to inaccurate manual plug-in shafts, the hinges are inconsistent, which affects product quality. The production of each hinge takes a long time and is inefficient.
A device including a feeding mechanism, a welding mechanism and a feeding mechanism is designed, and the hinge seat is automatically brought to each station through a rotating shaft for automatic assembly, welding and cutting of the shaft, so as to realize the automatic production of the hinge.
By automating the production process, the accurate plug-in of the rotary shaft is ensured, the product quality and production efficiency of the hinges are improved, and the production time is shortened.
Smart Images

Figure CN222830988U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of hinge rotating shaft welding, and in particular relates to a device for welding a refrigerator hinge rotating shaft. Background Art
[0002] The refrigerator hinge includes a hinge seat and a rotating shaft. When the hinge is produced, the rotating shaft is inserted into the mounting hole on the hinge seat, and the rotating shaft is welded in the mounting hole by welding equipment.
[0003] During the production of existing hinges, the rotating shaft is manually inserted into the mounting hole, and then the mounting hole with the rotating shaft is brought to the welding position of the welding equipment for welding. However, when manually loading the rotating shaft, it cannot be ensured that the rotating shaft is in the predetermined position in the mounting hole, resulting in one end of the rotating shaft being longer than the other end on the hinge seat, thereby affecting the product quality of the hinge. In addition, each hinge can only be welded after the rotating shaft is plugged in, resulting in a long production time for each hinge, low efficiency, and is not conducive to the rapid production of hinges. Utility Model Content
[0004] The purpose of the utility model is to provide a device for welding a refrigerator hinge shaft, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a device for welding a refrigerator hinge shaft, comprising: a loading mechanism, a welding mechanism and a unloading mechanism installed on a gantry, the gantry is provided with a relatively rotating shaft, a plurality of processing stations are distributed in a circular array on the outer periphery of the rotating shaft, and based on the relative rotation, the plurality of processing stations can pass through the loading mechanism, the welding mechanism and the unloading mechanism in sequence.
[0006] Preferably, a second motor for driving the rotating shaft to rotate is also installed on the gantry.
[0007] Preferably, a placement seat is installed in each of the processing stations, a magnet is embedded and installed on a side of each of the placement seats away from the rotating axis, and a hinge seat is magnetically attracted to the outer side of the magnet.
[0008] Preferably, the feeding mechanism includes a feeding hopper and a first electric push rod, the feeding hopper is longitudinally mounted on the gantry, a feeding hole is transversely penetrated through the bottom end of the feeding hopper, a mounting hole is provided on the hinge seat, and the feeding hole is on the same axis as one of the mounting holes, the first electric push rod is installed at one end of the feeding hole away from the mounting hole, and a plurality of rotating shaft rods are longitudinally stacked in the feeding hopper.
[0009] Preferably, a stopper is installed on the side of the gantry away from the lower hopper, and one end of the rotating shaft rod abuts against the stopper.
[0010] Preferably, the unloading mechanism includes a shift block, a rotating seat and a collecting bucket, the collecting bucket is arranged below the rotating shaft, the rotating seat is installed on the inner side of the gantry, a connecting rod connected to the shift block is rotatably installed on the rotating seat, a first motor for driving the connecting rod to rotate is installed on one side of the rotating seat, and the shift block is arranged above one of the rotating shaft rods.
[0011] Preferably, the welding mechanism includes two symmetrically distributed mounting plates, a plurality of welding gun heads are distributed in a circular array on opposite sides of each mounting plate, a mounting frame is installed on one side of the gantry, and a second electric push rod connected to the mounting frame is installed on opposite sides of the two mounting plates, and each of the second electric push rods is used to drive a corresponding plurality of welding gun heads to be located in the gap between the rotating shaft rod and the mounting hole.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] (1) The utility model adds a rotating shaft, a loading mechanism, a welding mechanism and a unloading mechanism. The rotating shaft can rotate multiple workpieces through the loading mechanism, the welding mechanism and the unloading mechanism, thereby realizing the functions of assembling, welding and unloading the workpieces.
[0014] (2) The utility model adds a placement seat and a magnet, through which the hinge seat can be stably installed on the rotating shaft. When the rotating shaft rotates, the hinge seat can be stably brought to the loading mechanism, the welding mechanism and the unloading mechanism in turn.
[0015] (3) The utility model adds a lower hopper and a first electric push rod, and through the lower hopper, multiple rotating shaft rods are longitudinally stacked and arranged on the outside of the rotating shaft. When the mounting hole on the hinge seat is on one side of the upper and lower holes of the lower hopper, the rotating shaft rod in the lower hopper can be pushed from the lower hole to the mounting hole through the first electric push rod, thereby realizing automatic plug-in assembly of the rotating shaft rod and the hinge seat.
[0016] (4) The utility model adds a shifting block, a connecting rod and a rotating seat, and through the first motor, the connecting rod and the rotating seat, the shifting block can be driven to swing below the rotating shaft, thereby driving the hinge seat to move downward from the placement seat through the rotating shaft rod. When the hinge seat is separated from the magnet, the function of automatic unloading of the hinge seat is realized.
[0017] (5) The utility model adds a second electric push rod, a mounting plate and multiple welding gun heads. Since the multiple welding gun heads are distributed in a circular array on one side of the mounting plate, the second electric push rod can drive the multiple welding gun heads to reach the gap between the rotating shaft rod and the mounting hole at the same time, and the multiple welding gun heads can perform multi-directional welding on the rotating shaft rod at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a front view of the utility model;
[0019] Figure 2 It is a partial coordination diagram of the rotating shaft, the placement seat, the feeding mechanism and the welding mechanism of the utility model;
[0020] Figure 3 It is a top view of the utility model;
[0021] Figure 4 It is a schematic diagram of the coordination of the feeding mechanism, the rotating shaft rod, the hinge seat and the stopper of the utility model;
[0022] Figure 5 It is a partial structural schematic diagram of the material feeding mechanism of the utility model;
[0023] Figure 6 It is a three-dimensional diagram of the connecting seat and the rotating shaft rod of the utility model;
[0024] In the figure: 1. gantry; 2. collecting bucket; 3. shift block; 4. connecting rod; 5. rotating seat; 6. first motor; 7. hinge seat; 8. second motor; 9. rotating shaft; 10. placement seat; 11. first electric push rod; 12. unloading hopper; 13. rotating shaft rod; 14. stopper; 15. mounting frame; 16. mounting plate; 17. welding gun head; 18. magnet; 19. second electric push rod; 20. unloading hole. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] refer to Figure 1-3 As shown, the utility model provides a device for welding a refrigerator hinge shaft, comprising: a loading mechanism, a welding mechanism and a unloading mechanism installed on a gantry 1, the gantry 1 is provided with a relatively rotating shaft 9, a plurality of processing stations are distributed in a circular array on the outer periphery of the rotating shaft 9, and based on the relative rotation, the plurality of processing stations can pass through the loading mechanism, the welding mechanism and the unloading mechanism in sequence.
[0027] In the present utility model, combined with Figure 1 As shown, a second motor 8 for driving the rotating shaft 9 to rotate is also installed on the gantry 1 of this embodiment.
[0028] As described above, when using the gantry 1, feeding mechanism, welding mechanism, unloading mechanism and second motor 8 provided by the utility model, the rotating shaft 9 is rotatably installed on the gantry 1 through the second motor 8, and the feeding mechanism, welding mechanism and unloading mechanism are respectively installed at different positions of the rotating direction of the rotating shaft 9. The rotating rotating shaft 9 can make the hinge seat 7 pass through the feeding mechanism, welding mechanism and unloading mechanism in sequence. When the hinge seat 7 passes through the feeding mechanism, the rotating shaft rod 13 is automatically assembled on the hinge seat 7 through the feeding mechanism. When the hinge seat 7 is at the welding mechanism, the rotating shaft rod 13 and the hinge seat 7 are welded by the welding mechanism. When the welded hinge is at the unloading mechanism, the hinge is separated from the rotating shaft 9 by the unloading mechanism. The equipment realizes the functions of automatic assembly, automatic welding and automatic unloading of hinges.
[0029] Further, in order to detachably mount the hinge seat 7 on the rotating shaft 9, refer to Figure 2 As shown, a placement seat 10 is installed in each processing station, and a magnet 18 is embedded and installed on the side of each placement seat 10 away from the rotating shaft 9, and the hinge seat 7 is magnetically attracted to the outer side of the magnet 18. The placement seat 10 provides an installation position on the rotating shaft 9, and the hinge seat 7 is restricted on the placement seat 10 by the magnet 18, so as to prevent the hinge seat 7 from being separated from the placement seat 10 when the rotating shaft 9 rotates.
[0030] In the present utility model, combined with Figure 4 and Figure 6 As shown, the feeding mechanism of this embodiment includes a lower hopper 12 and a first electric push rod 11. The lower hopper 12 is longitudinally installed on the gantry 1. A lower hole 20 is horizontally penetrated at the bottom end of the lower hopper 12. A mounting hole is provided on the hinge seat 7, and the lower hole 20 is on the same axial line as one of the mounting holes. The first electric push rod 11 is installed at the end of the lower hole 20 away from the mounting hole. A plurality of rotating shaft rods 13 are longitudinally stacked in the lower hopper 12.
[0031] As mentioned above, when using the feeding mechanism provided by the utility model, multiple rotating shaft rods 13 are stacked and installed on one side of the rotation direction of the rotating shaft 9 through the lower hopper 12. When the rotating shaft 9 rotates, the hinge seat 7 in the placement seat 10 passes through the lower hopper 12 in turn. When the mounting hole on the hinge seat 7 and the unloading hole 20 on the lower hopper 12 are on the same axial center line, the rotating shaft 9 stops rotating. At this time, the first electric push rod 11 is started, thereby pushing the rotating shaft rod 13 in the unloading hole 20 outward and allowing one end of the rotating shaft rod 13 to pass through the mounting hole, thereby realizing the automatic assembly of the rotating shaft rod 13 and the hinge seat 7. When the first electric push rod 11 is reset, the rotating shaft rod 13 above the unloading hole 20 automatically falls into the unloading hole 20, which is convenient for the next unloading.
[0032] Further, in order to limit the position of the rotating shaft rod 13, refer to Figure 1As shown, a stopper 14 is installed on the side of the gantry 1 away from the lower hopper 12, and one end of the shaft rod 13 abuts against the stopper 14. The stopper 14 is installed on the side away from the lower hopper 12. When the shaft rod 13 is pushed out of the lower hopper 12 and abuts against the stopper 14, the shaft rod 13 is completely separated from the lower hopper 12, and at this time, the shaft rod 13 is at the same size at both ends of the hinge seat 7.
[0033] In the present utility model, combined with Figure 1 and Figure 5 As shown, the unloading mechanism of this embodiment includes a shift block 3, a rotating seat 5 and a collecting bucket 2, the collecting bucket 2 is arranged below the rotating shaft 9, the rotating seat 5 is installed on the inner side of the gantry 1, a connecting rod 4 connected to the shift block 3 is rotatably installed on the rotating seat 5, a first motor 6 for driving the connecting rod 4 to rotate is installed on one side of the rotating seat 5, and the shift block 3 is arranged above one of the rotating shaft rods 13.
[0034] As mentioned above, when using the unloading mechanism provided by the utility model, the rotating seat 5 in the unloading mechanism provides an installation position for the first motor 6, and at the same time provides a rotation position for the connecting rod 4. The shift block 3 is rotatably installed on the rotating seat 5 through the connecting rod 4. When the welded hinge is under the shift block 3, the first motor 6 is started, driving the connecting rod 4 to rotate on the rotating seat 5, thereby driving the shift block 3 to swing downward, and then allowing the shift block 3 to abut against the rotating shaft rod 13, and move the hinge downward from the placement seat 10. When the downward force of the hinge is greater than the suction force of the magnet 18, the hinge detaches from the placement seat 10 and enters the collection bucket 2. At this time, the shift block 3 is reset, realizing the automatic unloading function of the equipment.
[0035] In the present utility model, combined with Figure 3 As shown, the welding mechanism of this embodiment includes two symmetrically distributed mounting plates 16, and a plurality of welding gun heads 17 are distributed in a circular array on the opposite side of each mounting plate 16. A mounting frame 15 is installed on one side of the gantry 1, and a second electric push rod 19 connected to the mounting frame 15 is installed on the opposite sides of the two mounting plates 16. Each second electric push rod 19 is used to drive the corresponding plurality of welding gun heads 17 to be located in the gap between the rotating shaft rod 13 and the mounting hole.
[0036] As mentioned above, when using the welding mechanism provided by the utility model, the mounting frame 15 in the welding mechanism will provide an installation position for the second electric push rod 19, and at the same time, the two mounting plates 16 are symmetrically installed on both sides of the area where the hinge seat 7 passes through the two electric push rods. When the hinge seat 7 with the rotating shaft rod 13 is between the two mounting plates 16, the second electric push rod 19 is started, driving the two mounting plates 16 to be relatively close, so that the multiple welding gun heads 17 on the mounting plate 16 are located in the gap between the rotating shaft rod 13 and the mounting hole, and then the rotating shaft rod 13 and the hinge seat 7 are welded in multiple directions at the same time through the multiple welding gun heads 17. After the welding is completed, the mounting plate 16 is driven to reset by the second electric push rod 19, so that the welded hinge is away from the welding area.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for welding a refrigerator hinge shaft, characterized in that: include: A loading mechanism, a welding mechanism and a unloading mechanism are mounted on a gantry (1); the gantry (1) is provided with a relatively rotatable rotating shaft (9); a plurality of processing stations are distributed in a ring array on the outer circumference of the rotating shaft (9); and based on the relative rotation, the plurality of processing stations can sequentially pass through the loading mechanism, the welding mechanism and the unloading mechanism.
2. The device for welding a refrigerator hinge shaft according to claim 1, characterized in that: The gantry (1) is also provided with a second motor (8) for driving the rotating shaft (9) to rotate.
3. The device for welding a refrigerator hinge shaft according to claim 1, characterized in that: A placement seat (10) is installed in each processing station, and a magnet (18) is embedded and installed on the side of each placement seat (10) away from the rotating shaft (9), and a hinge seat (7) is magnetically attracted to the outer side of the magnet (18).
4. The device for welding a refrigerator hinge shaft according to claim 3, characterized in that: The feeding mechanism comprises a feeding hopper (12) and a first electric push rod (11), wherein the feeding hopper (12) is longitudinally mounted on the gantry (1), a feeding hole (20) is transversely penetrated through the bottom end of the feeding hopper (12), a mounting hole is provided on the hinge seat (7), and the feeding hole (20) is on the same axis as one of the mounting holes, the first electric push rod (11) is mounted on the end of the feeding hole (20) away from the mounting hole, and a plurality of rotating shaft rods (13) are longitudinally stacked in the feeding hopper (12).
5. The device for welding a refrigerator hinge shaft according to claim 4, characterized in that: A stopper (14) is installed on the side of the gantry (1) facing away from the lower hopper (12), and one end of the rotating shaft rod (13) abuts against the stopper (14).
6. The device for welding a refrigerator hinge shaft according to claim 4, characterized in that: The unloading mechanism comprises a shifting block (3), a rotating seat (5) and a collecting bucket (2), wherein the collecting bucket (2) is arranged below the rotating shaft (9), the rotating seat (5) is installed on the inner side of the gantry (1), a connecting rod (4) connected to the shifting block (3) is rotatably installed on the rotating seat (5), a first motor (6) for driving the connecting rod (4) to rotate is installed on one side of the rotating seat (5), and the shifting block (3) is arranged above one of the rotating shaft rods (13).
7. The device for welding a refrigerator hinge shaft according to claim 4, characterized in that: The welding mechanism comprises two symmetrically distributed mounting plates (16), and a plurality of welding gun heads (17) are distributed in a circular array on opposite sides of each mounting plate (16). A mounting frame (15) is installed on one side of the gantry (1), and a second electric push rod (19) connected to the mounting frame (15) is installed on opposite sides of the two mounting plates (16), and each of the second electric push rods (19) is used to drive a corresponding plurality of welding gun heads (17) to be located in a gap between the rotating shaft rod (13) and the mounting hole.