Steel ball mounting device

By using two sets of steel ball installation components in the steel ball assembly device to assemble the steel balls on both sides, and using the design of the ball guide tube and pushing components combined with the push rod and cylinder, the complex structure and error-prone problems in the prior art are solved, and the effect of simplifying the structure and improving the installation accuracy is achieved.

CN222831135UActive Publication Date: 2025-05-06PUJIANG COUNTRY YUNHUAN LOCKS CO LTD
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Patent Information

Application Number
CN202421603150.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-05-06
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

The existing steel ball assembly device requires the hollow shaft or lock clamp to rotate 180° to complete the steel ball installation on both sides, which is complex in structure and error-prone.

Method used

Two sets of steel ball installation components are used to assemble the steel ball on both sides, including the steel ball guide tube and the steel ball pushing component, and the conveying and installation of the steel balls are achieved through the push rod and the pushing cylinder.

Benefits of technology

Simplifies the structure, reduces operational complexity, improves installation accuracy and reliability, and reduces error rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of lock machining equipment, in particular to a steel ball mounting device which comprises two steel ball feeding assemblies and two steel ball mounting assemblies which are arranged on a mounting plate. The steel ball mounting assembly comprises a steel ball guide pipe used for conveying steel balls downwards and a steel ball pushing component used for being embedded into the steel ball guide pipe. The two steel ball feeding assemblies feed steel balls into the steel ball guiding pipes of the two steel ball mounting assemblies correspondingly, guiding pipe outlets facing the opposite directions are formed in the lower ends of the steel ball guiding pipes on the two steel ball mounting assemblies correspondingly, and the steel ball pushing part is used for pushing the steel balls in the steel ball guiding pipes out of the guiding pipe outlets. According to the scheme, the steel balls on the two sides are assembled through the two steel ball installation assemblies respectively, and compared with the background technical scheme, the beneficial effects that the structure is simplified, and errors are not likely to happen are achieved.
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Description

Technical Field

[0001] The utility model relates to the field of lock processing equipment, in particular to a steel ball installation device. Background Art

[0002] As a traditional lock, the padlock has a ring-shaped or "I"-shaped metal stem, i.e., "lock beam", on its lock body, which can be buckled, so that the padlock can be directly buckled with the lock body through the lock beam to form a closed lock. The current blade padlock can refer to the content recorded in the prior patent background technology with announcement number "CN211622993U", including the lock body and lock beam. The processing steps of this type of blade padlock are generally: drilling holes in the blank, installing pins and blind heads, polishing, installing lock beams, steel balls and lock cores, and then pressing and installing blind covers to seal the lock core in the lock core hole. Among them, the holes opened on the blank include lock beam holes, lock core holes, pin holes, and steel ball assembly holes that connect the lock beam holes and the lock core holes for loading steel balls.

[0003] Furthermore, the above-mentioned prior patent records a steel ball assembly device for a blade padlock, comprising a lock body clamp for clamping and fixing the lock body, and a lock beam assembly component for pressing the lock beam arm of the lock beam into the lock beam hole of the lock body, and a hollow shaft having a steel ball conveying channel for the steel balls to pass through, and a top steel ball assembly for pressing the steel balls inside the hollow shaft into the steel ball assembly hole of the lock body; a bending portion is provided at the outer end of the hollow shaft so that the terminal end of the steel ball conveying channel of the hollow shaft can be aligned with the steel ball assembly hole on the inner wall of the lock body; at least one of the lock body clamp and the hollow shaft can move axially along the hollow shaft, and at least one can rotate circumferentially along the hollow shaft.

[0004] When the above-mentioned steel ball assembly device is assembled, the lock body is first fixed by the lock body clamp; then the lock beam is installed into the lock beam hole of the lock body through the lock beam assembly assembly; then the lock body clamp or the hollow shaft moves axially along the hollow shaft, the hollow shaft extends into the lock core hole of the lock body and the end of the steel ball conveying channel is aligned with one of the steel ball assembly holes on the inner wall of the lock body, and the steel ball pushing assembly pushes the last steel ball into the steel ball assembly hole of the lock body; finally, the hollow shaft or the lock body clamp rotates 180°, so that the end of the steel ball conveying channel is aligned with another steel ball assembly hole on the inner wall of the lock body, and the steel ball pushing assembly pushes the last steel ball into the steel ball assembly hole of the lock body, completing the steel ball assembly.

[0005] The above-mentioned steel ball assembly device requires the hollow shaft or the lock body fixture to rotate 180 degrees to complete the installation of the steel balls on both sides. Its assembly structure and control part are relatively complicated and prone to errors. Summary of the invention

[0006] In order to solve the above problems, the purpose of the utility model is to provide a steel ball installation device, which adopts two sets of steel ball installation components to respectively assemble the steel balls on both sides. Compared with the above background technology scheme, it has the advantages of simplified structure and less error-prone.

[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:

[0008] The steel ball installation device is characterized in that it includes two groups of steel ball feeding assemblies and two groups of steel ball installation assemblies arranged on the installation plate; the steel ball installation assemblies include steel ball guide tubes for conveying steel balls downward, and steel ball pushing components for embedding in the steel ball guide tubes; the two groups of steel ball feeding assemblies respectively feed steel balls into the steel ball guide tubes of the two groups of steel ball installation assemblies, and the lower ends of the steel ball guide tubes on the two groups of steel ball installation assemblies are respectively constructed with guide tube outlets facing opposite directions, and the steel ball pushing components are used to push the steel balls in the steel ball guide tubes out of the guide tube outlets.

[0009] The utility model adopts the above technical solution, which relates to a steel ball installation device. The steel ball installation mechanism is equipped with two sets of steel ball installation components and two sets of steel ball feeding components. The steel ball installation components include steel ball guide tubes and steel ball pushing components. The steel ball feeding components feed steel balls into the steel ball guide tubes of the steel ball installation components. The steel ball guide tubes are used to transport the steel balls downward to the outlet of the guide tubes. When in use, based on the relative operation of the lock body and the steel ball guide tube [which can be the lock body or the steel ball guide tube], the steel ball guide tube extends into the lock core hole of the lock body, and the steel ball pushing component presses the steel balls at the outlet of the guide tube into the steel ball assembly hole to complete the assembly of the steel balls on one side.

[0010] Then, after the steel ball guide tube is withdrawn from the lock core hole of the lock body, based on the horizontal movement of the steel ball installation device or the horizontal movement of the lock, the steel ball guide tube of the other set of steel ball installation components is aligned with the lock core hole of the lock body, and the steel balls on the other side are installed in the same way as above until the steel balls on both sides are assembled.

[0011] The steel ball installation device uses two sets of steel ball installation components to respectively assemble the steel balls on both sides. Compared with the above-mentioned background technology solution, it has the advantages of simplified structure and less prone to errors.

[0012] In a specific embodiment, the steel ball installation assembly further includes a push rod, and the steel ball feeding assembly feeds the steel ball into the steel ball guide tube below the push rod, and the push rod moves downward to push the steel ball along the steel ball guide tube to the outlet of the guide tube. In this solution, the push rod is used to press down the steel ball, so that the steel ball moves along the steel ball guide tube to the outlet of the guide tube.

[0013] In a further solution, the steel ball installation assembly also includes a pushing bracket, a pushing cylinder is installed on the pushing bracket, and a pushing rod is connected to the output end of the pushing cylinder.

[0014] Preferably, the steel ball pushing component is a steel ball push piece, which is connected to the steel ball assembly cylinder; the steel ball guide tube on the side opposite to the outlet of the steel ball guide tube is provided with a push piece groove arranged along its axial direction, the steel ball push piece is movably embedded in the push piece groove, and the lower end of the steel ball push piece extends to the plane where the outlet of the guide tube is located. In this scheme, the steel ball pushing component is selected as a steel ball push piece, which, on the one hand, serves as a part of the steel ball guide tube and is used to block the push piece groove; on the other hand, the steel ball assembly cylinder can be arranged on one side of the upper end of the steel ball guide tube, which can also realize the pushing of the steel ball at the bottom of the steel ball guide tube.

[0015] In a specific embodiment, the steel ball feeding assembly includes a steel ball feeding tube and a steel ball feeding cylinder for pushing the steel balls in the steel ball feeding tube into the steel ball guide tube. In this scheme, after the steel balls enter the steel ball feeding tube from the feeding track, the steel ball feeding cylinder pushes the steel balls into the steel ball guide tube.

[0016] In a specific implementation scheme, a steel ball assembly moving pair is provided on the mounting plate, and the steel ball feeding assembly and the steel ball installation assembly are both installed on the steel ball assembly moving pair; and the steel ball guide tubes on the two sets of steel ball installation assemblies are arranged along the moving direction of the steel ball assembly moving pair. In this scheme, a steel ball assembly moving pair is provided on the mounting plate, and then the steel ball feeding assembly and the steel ball installation assembly are both installed on the steel ball assembly moving pair. In this way, when one set of steel ball installation assemblies completes the installation of the steel balls on one side of the lock, the steel ball assembly moving pair moves to the steel ball guide tube of the other set of steel ball installation assemblies to align with the lock core hole of the lock body, completing the installation of the steel balls on the other side.

[0017] In a specific implementation, the steel ball assembly moving pair includes a slide rail disposed on a mounting plate, a moving plate disposed on the slide rail, and a driving cylinder driving the moving plate to move along the slide rail. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the steel ball installation device.

[0019] Figure 2 It is a schematic diagram of the assembly of the steel ball guide tube and the steel ball pushing component.

[0020] Figure 3 It is a simplified cross-sectional view of the structure of the padlock body. DETAILED DESCRIPTION

[0021] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0022] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0023] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "plurality" means two or more, unless otherwise clearly defined.

[0024] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes the first feature being directly below and obliquely below the second feature, or simply indicates that the first feature is

[0026] It indicates that the horizontal height of the first feature is smaller than that of the second feature.

[0027] like Figure 1 and 2As shown in Figure 3, this embodiment relates to a steel ball installation device, including two sets of steel ball feeding assemblies and two sets of steel ball installation assemblies arranged on the installation plate 1. The steel ball installation assembly includes a steel ball guide tube 21 for conveying steel balls downward, a steel ball pushing component 22 for embedding in the steel ball guide tube 21, a pushing rod 23 for pushing steel balls along the steel ball guide tube 21, a pushing cylinder 24 for driving the pushing rod 23, and a pushing bracket 25 for installing the pushing cylinder 24. The pushing bracket 25 is equipped with a pushing cylinder 24, and the pushing rod 23 is connected to the output end of the pushing cylinder 24. The steel ball feeding assembly feeds steel balls into the steel ball guide tube 21 below the pushing rod 23, and the pushing rod 23 moves downward to push the steel balls along the steel ball guide tube 21 to the guide tube outlet 211. In this solution, a push rod 23 is used to press down the steel ball, so that the steel ball moves along the steel ball guide tube 21 to the guide tube outlet 211.

[0028] The two sets of steel ball feeding assemblies respectively feed steel balls into the steel ball guide tubes 21 of the two sets of steel ball installation assemblies. In a specific embodiment, the steel ball feeding assembly includes a steel ball feeding tube 31, and a steel ball feeding cylinder 32 for pushing the steel balls in the steel ball feeding tube 31 into the steel ball guide tube 21. In this scheme, after the steel balls enter the steel ball feeding tube 31 from the feeding track, the steel ball feeding cylinder 32 pushes the steel balls into the steel ball guide tube 21.

[0029] like Figure 1 As shown, the lower ends of the steel ball guide tubes 21 on the two sets of steel ball installation assemblies are respectively constructed with guide tube outlets 211 facing opposite directions, and the steel ball pushing components 22 are used to push the steel balls in the steel ball guide tubes 21 out of the guide tube outlets 211. The steel ball pushing component 22 is a steel ball pusher, which is connected to the steel ball assembly cylinder. The steel ball guide tube 21 on the opposite side of the outlet of the steel ball guide tube 21 is provided with a pusher groove arranged along its axial direction, and the steel ball pusher is movably embedded in the pusher groove, and the lower end of the steel ball pusher extends to the plane where the guide tube outlet 211 is located. In this scheme, the steel ball pushing component 22 is selected as a steel ball pusher, which, on the one hand, serves as a part of the steel ball guide tube 21 and is used to block the pusher groove. On the other hand, the steel ball assembly cylinder 26 can be arranged on one side of the upper end of the steel ball guide tube 21, which can also realize the pushing of the steel balls at the bottom of the steel ball guide tube 21.

[0030] In the above scheme, the steel ball installation mechanism is equipped with two sets of steel ball installation components and two sets of steel ball feeding components. The steel ball installation components include a steel ball guide tube 21 and a steel ball pushing component 22. The steel ball feeding component feeds steel balls into the steel ball guide tube 21 of the steel ball installation component. The steel ball guide tube 21 is used to convey the steel balls downward to the guide tube outlet 211. When in use, based on the relative operation of the lock body 10 and the steel ball guide tube 21 [which can be the lock body 10 or the steel ball guide tube 21], the steel ball guide tube 21 extends into the lock core hole 100 of the lock body 10, and the steel ball pushing component 22 presses the steel balls at the guide tube outlet 211 into the steel ball assembly hole 101, completing the assembly of the steel balls on one side.

[0031] Then, after the steel ball guide tube 21 is withdrawn from the lock core hole 100 of the lock body 10, the steel ball guide tube 21 of the other set of steel ball installation components is aligned with the lock core hole 100 of the lock body 10 based on the horizontal movement of the steel ball installation device or the horizontal movement of the lock, and the steel balls on the other side are installed in the same way as above until the steel balls on both sides are assembled. Figure 1 As shown, the mounting plate 1 is provided with a steel ball assembly moving pair, and the steel ball feeding assembly and the steel ball installation assembly are both installed on the steel ball assembly moving pair. And the steel ball guide tubes 21 on the two groups of steel ball installation assemblies are arranged along the moving direction of the steel ball assembly moving pair. In the scheme here, a steel ball assembly moving pair 4 is provided on the mounting plate 1, and then the steel ball feeding assembly and the steel ball installation assembly are both installed on the steel ball assembly moving pair 4. In this way, when one group of steel ball installation assemblies completes the installation of steel balls on one side of the lock, the steel ball assembly moving pair 4 moves to the steel ball guide tube 21 of another group of steel ball installation assemblies and aligns with the lock core hole 100 of the lock body 10 to complete the installation of the steel balls on the other side. In a specific implementation scheme, the steel ball assembly moving pair 4 includes a slide rail 41 arranged on the mounting plate 1, a movable plate 42 arranged on the slide rail 41, and a driving cylinder 43 that drives the movable plate 42 to move along the slide rail 41.

[0032] In summary, the process of the steel ball installation device is as follows: after the lock body 10 is fixed on the fixture, the steel ball guide tube 21 of one set of steel ball installation components is aligned with the lock core hole 100 of the lock body 10, and the fixture for fixing the lock body 10 moves upward to extend the steel ball guide tube 21 into the lock core hole 100 of the lock body 10. The first set of steel ball feeding components feeds steel balls into the steel ball guide tube 21 of the first set of steel ball installation components, and the push rod 23 moves downward to push the steel balls along the steel ball guide tube 21 to the guide tube outlet 211, and the steel ball pusher presses the steel balls from the guide tube outlet 211 into the steel ball assembly hole 101 under the action of the steel ball assembly cylinder 26, completing the assembly of the steel balls on one side.

[0033] Then, the upper movement of the clamp fixing the lock body 10 causes the steel ball guide tube 21 to exit the lock core hole 100 of the lock body 10, and the steel ball assembly moving pair 4 moves to align the steel ball guide tube 21 of the second set of steel ball installation components with the lock core hole 100 of the lock body 10, and the installation of the steel ball on the other side is completed in the same manner as above. The above steel ball installation device uses two sets of steel ball installation components to respectively assemble the steel balls on both sides, which has the advantages of simplified structure and less prone to errors compared to the above background technology solution.

[0034] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0035] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are illustrative and cannot be understood as limitations on the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention without departing from the principles and purpose of the present invention.

Claims

1. Steel ball installation device, characterized in that: The invention comprises two sets of steel ball feeding assemblies and two sets of steel ball mounting assemblies arranged on a mounting plate (1); the steel ball mounting assemblies comprise a steel ball guide tube (21) for conveying steel balls downwards, and a steel ball pushing component (22) for embedding in the steel ball guide tube (21); the two sets of steel ball feeding assemblies respectively feed steel balls into the steel ball guide tubes (21) of the two sets of steel ball mounting assemblies; the lower ends of the steel ball guide tubes (21) on the two sets of steel ball mounting assemblies are respectively provided with guide tube outlets (211) facing in opposite directions; the steel ball pushing component (22) is used to push the steel balls in the steel ball guide tube (21) out of the guide tube outlets (211).

2. The steel ball installation device according to claim 1, characterized in that: The steel ball installation assembly also includes a pushing rod (23), and the steel ball feeding assembly feeds steel balls into the steel ball guide tube (21) below the pushing rod (23). The pushing rod (23) moves downward to push the steel balls along the steel ball guide tube (21) to the guide tube outlet (211).

3. The steel ball installation device according to claim 2, characterized in that: The steel ball installation assembly also includes a pushing bracket (25), a pushing cylinder (24) is installed on the pushing bracket (25), and a pushing rod (23) is connected to the output end of the pushing cylinder (24).

4. The steel ball installation device according to claim 1, characterized in that: The steel ball pushing component (22) is a steel ball push piece, which is connected to the steel ball assembly cylinder (26); a push piece groove arranged along its axial direction is provided on the steel ball guide tube (21) on the side opposite to the outlet of the steel ball guide tube (21), and the steel ball push piece is movably embedded in the push piece groove, and the lower end of the steel ball push piece extends to the plane where the outlet (211) of the guide tube is located.

5. The steel ball installation device according to claim 1, characterized in that: The steel ball feeding assembly comprises a steel ball feeding pipe (31) and a steel ball feeding cylinder (32) for pushing the steel balls in the steel ball feeding pipe (31) into the steel ball guide pipe (21).

6. The steel ball installation device according to any one of claims 1 to 5, characterized in that: A steel ball assembly moving pair (4) is provided on the mounting plate (1), and a steel ball feeding assembly and a steel ball mounting assembly are both mounted on the steel ball assembly moving pair (4); and the steel ball guide tubes (21) on the two sets of steel ball mounting assemblies are arranged along the moving direction of the steel ball assembly moving pair (4).

7. The steel ball installation device according to claim 6, characterized in that: The steel ball assembly moving pair (4) comprises a slide rail (41) arranged on the mounting plate (1), a moving plate (42) arranged on the slide rail (41), and a driving cylinder (43) for driving the moving plate (42) to move along the slide rail (41).

Citation Information

Patent Citations

  • Steel ball assembling device of blade padlock

    CN211622993U