Aluminum pipe punching and forming integrated equipment
By designing an integrated aluminum tube punching and forming equipment with integrated cutting, grinding and punching functions, the problems of complex processes and inefficiency in the production of existing aluminum tubes are solved, and efficient automatic processing of aluminum tubes is achieved.
Patent Information
- Application Number
- CN202421571852.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-04
AI Technical Summary
During the production process of existing aluminum pipes, cutting and punching processing requires multiple equipment and cumbersome processes, resulting in complex and inefficient processes.
An integrated aluminum pipe punching and molding equipment is designed, integrating cutting, grinding and punching functions. Through technical means such as motors, cylinders and pushing components, the automatic cutting, grinding and punching of aluminum pipes is realized.
The aluminum tube processing process is simplified, the processing efficiency is improved, manual operation is reduced, and efficient cutting, grinding and punching of aluminum tubes is achieved.
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Figure CN222831183U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum tube production, in particular to an aluminum tube punching and forming integrated equipment. Background Art
[0002] Aluminum tube is a kind of non-ferrous metal tube, which refers to a metal tubular material that is made of pure aluminum or aluminum alloy through extrusion and is hollow along its entire longitudinal length. It is widely used in automobiles, ships, aerospace, aviation, electrical appliances, agriculture, electromechanical, home furnishing and other industries. When in use, the aluminum tube needs to be cut into appropriate lengths or punched according to actual needs.
[0003] Based on the above, the inventors have found the following problems: In the current aluminum tube production process, the aluminum tube needs to be cut and punched, but the current cutting and punching of the aluminum tube requires the aluminum tube to be placed inside an aluminum tube cutting machine for cutting first, and then the aluminum tube is pulled out of the aluminum tube cutting machine and transferred to a corresponding punching machine for punching, and the process is relatively cumbersome.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and an aluminum tube punching and forming integrated equipment is provided, in order to achieve a purpose with greater practical value. Utility Model Content
[0005] In order to solve the above technical problems, the embodiment of the utility model provides an integrated device for punching and forming an aluminum tube, which is specifically implemented through the following technical solutions:
[0006] A device for punching and forming an aluminum tube comprises a main body, wherein the main body comprises a workbench, a cutting mechanism is arranged at the upper end of the workbench, the cutting mechanism comprises a placing table and a support plate, the bottom end of the placing table and the bottom end of the support plate are connected to the upper end of the workbench, and a first motor is installed on one side of the outer wall of the placing table through a motor seat, the output end of the first motor passes through the placing table and extends to the outside, and a cutting disk is installed, the workbench is provided with a punching mechanism on the side away from the upper end of the placing table, the punching mechanism comprises a pair of U-shaped frames, square plates are installed at the inner bottom ends of the pair of U-shaped frames, fixing plates are installed on both sides of the upper ends of the square plates, pneumatic clamps are installed on the upper ends of the pair of fixing plates, third cylinders are installed on the upper ends of the pair of U-shaped frames, the output end of the third cylinder passes through the U-shaped frame and extends to the inside, and a stamping plate is installed, and a punch is installed at the bottom end of the stamping plate.
[0007] Furthermore, a fixing block is installed on the upper end of the square plate near a pair of fixing plates, and a second pushing component is installed on one side of the outer wall of the fixing block.
[0008] The beneficial effect of adopting the above further scheme is that by setting a fixed block, it is easier to install the second pushing component. By setting the second pushing component, the second pushing component is composed of an electric slide rail, a slider and a push rod, so as to facilitate pushing the aluminum tube between a pair of pneumatic clamps and adjust the punching position of the aluminum tube.
[0009] Furthermore, a first cylinder is installed on one side of the outer wall of the support plate, an output end of the first cylinder passes through the support plate and extends to the outside, and an extrusion head is installed thereon.
[0010] The beneficial effect of adopting the above further solution is that by setting the first cylinder, when the first cylinder is started, it is convenient to push the extrusion head to move so that the extrusion head is close to the aluminum tube placed on the placement table to clamp the aluminum tube.
[0011] Furthermore, a grinding mechanism is provided at the upper end of the workbench near the placement table, and the grinding mechanism includes a mounting seat, the bottom end of the mounting seat is interconnected with the upper end of the workbench, and a bracket is installed at the upper end of the mounting seat.
[0012] The beneficial effect of adopting the above further scheme is that by setting up a grinding mechanism, the cut end of the aluminum tube is ground to make the surface of the cut end of the aluminum tube smooth for subsequent processing and use, and by setting up a mounting seat, the bracket is easily installed.
[0013] Furthermore, a first clamping seat is installed at the inner bottom end of the bracket, a second cylinder is installed at the upper end of the bracket, and an output end of the second cylinder passes through the bracket and extends to the inside and is installed with a second clamping seat.
[0014] The beneficial effect of adopting the above further scheme is that by setting the first clamping seat, it is convenient to place the aluminum tube on the first clamping seat, and by setting the second cylinder, when the second cylinder is started, it is convenient to push the second clamping seat close to the first clamping seat, and fix the aluminum tube between the first clamping seat and the second clamping seat.
[0015] Furthermore, a mounting plate is installed on the upper end of the mounting seat, a second motor is installed on one side of the outer wall of the mounting plate, an output end of the second motor passes through the mounting plate and extends to the outside, and a grinding head is installed thereon.
[0016] The beneficial effect of adopting the above further solution is that by providing the mounting plate, the second motor can be easily installed, and by providing the second motor, when the second motor is started, the grinding head can be easily driven to rotate.
[0017] Furthermore, a first movable clamping tool is installed on the upper end of the workbench near the placement table, and a second movable clamping tool is installed on the upper end of the workbench near the U-shaped frame.
[0018] The beneficial effect of adopting the above further scheme is that by setting up the first mobile clamping tool and the second mobile clamping tool, the first mobile clamping tool and the second mobile clamping tool mainly have electric slide rails, hydraulic cylinders and pneumatic clamps to achieve left and right, up and down movement and clamping work.
[0019] Furthermore, a support seat is provided below and on one side of the outside of the second movable clamping tool, and a placement seat is installed on the upper end of the support seat.
[0020] The beneficial effect of adopting the above further solution is that the placement of the aluminum tube is facilitated by providing a placement seat.
[0021] Furthermore, a first pushing assembly is installed on the upper end of the support seat near the placement seat, and a pushing plate is slidably connected to the first pushing assembly.
[0022] The beneficial effect of adopting the above-mentioned further scheme is that by setting up a first pushing assembly, the first pushing assembly is composed of an electric slide rail and a slider, and a push plate on a pair of first pushing assemblies located below the second movable clamping tooling facilitates pushing the aluminum tube on the placement seat to between a pair of pneumatic clamps, and a push plate on the first pushing assembly located on one side of the second movable clamping tooling facilitates pushing the aluminum tube on the placement seat to the front end of the support seat close to the second movable clamping tooling.
[0023] The beneficial effects of the utility model are as follows: the utility model obtains an integrated device for punching and forming an aluminum tube through the above-mentioned design. The integrated device for punching and forming an aluminum tube places the aluminum tube to be punched on a placing table, and by setting a first cylinder, when the first cylinder is started, it is convenient to push the extrusion head to move, so that the extrusion head is close to the aluminum tube placed on the placing table, and the aluminum tube is clamped; by setting a first motor, the first motor is started to drive the cutting disk to rotate, and one end of the aluminum tube is cut; and then, through the first mobile clamping tool, the aluminum tube cut on the placing table is clamped, transported and placed on the first clamping seat; by setting a second cylinder, when the second cylinder is started, it is convenient to push the second clamping seat close to the first clamping seat, and the aluminum tube is fixed between the first clamping seat and the second clamping seat; by starting the second motor, it is convenient to drive the grinding head to rotate, and the cut end of the aluminum tube is polished. Grinding makes the surface of one end of the aluminum tube that has been cut off smooth for subsequent processing and use. After grinding, the aluminum tube is placed on a support seat outside the second mobile clamping fixture through the first mobile clamping fixture, and the aluminum tube on the placement seat is pushed to the front end of the support seat close to the second mobile clamping fixture through the first pushing component, and the aluminum tube is placed on a pair of placement seats below the second mobile clamping fixture with the cooperation of the second mobile clamping fixture, and the aluminum tube on the placement seat is continued to be pushed by the first pushing component until it is between a pair of pneumatic clamps. The pneumatic clamps are set to clamp and fix the aluminum tube, and the third cylinder is set. When the third cylinder is started, it is convenient to realize the movement of the stamping plate, so that the punch at the bottom end of the stamping plate punches the aluminum tube, and the second pushing component is set to facilitate pushing the aluminum tube between a pair of pneumatic clamps and adjust the punching position of the aluminum tube. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0025] Figure 1 A three-dimensional structural schematic diagram of an aluminum tube punching and forming integrated device provided by the utility model;
[0026] Figure 2 A three-dimensional structural schematic diagram of a cutting mechanism of an aluminum tube punching and forming integrated device provided by the utility model;
[0027] Figure 3 A three-dimensional structural schematic diagram of a grinding mechanism of an aluminum tube punching and forming integrated device provided by the utility model;
[0028] Figure 4A schematic diagram of the three-dimensional structure of a support base of an aluminum tube punching and forming integrated device provided by the utility model;
[0029] Figure 5 The utility model provides an exploded three-dimensional structural schematic diagram of a punching mechanism of an aluminum tube punching and forming integrated device.
[0030] In the figure: 100, main body; 1001, workbench; 1002, first movable clamping fixture; 1003, second movable clamping fixture; 1004, support seat; 1005, first pushing assembly; 1006, push plate; 1007, placement seat; 200, cutting mechanism; 2001, placement table; 2002, support plate; 2003, first cylinder; 2004, extrusion head; 2005, first motor; 2006, cutting disc; 300, grinding mechanism; 30 01, mounting seat; 3002, bracket; 3003, first clamping seat; 3004, second cylinder; 3005, second clamping seat; 3006, second motor; 3007, mounting plate; 3008, grinding head; 400, punching mechanism; 4001, U-shaped frame; 4002, square plate; 4003, fixing plate; 4004, pneumatic clamp; 4005, fixing block; 4006, second pushing assembly; 4007, third cylinder; 4008, stamping plate. DETAILED DESCRIPTION
[0031] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] Embodiment 1
[0034] The utility model provides the following technical solutions: Figure 1-Figure 5As shown, an integrated device for punching and forming an aluminum tube includes a main body 100, the main body 100 includes a workbench 1001, a cutting mechanism 200 is provided at the upper end of the workbench 1001, the cutting mechanism 200 includes a placement table 2001 and a support plate 2002, the bottom ends of the placement table 2001 and the bottom ends of the support plate 2002 are both connected to the upper end of the workbench 1001, and a first motor 2005 is installed on one side of the outer wall of the placement table 2001 through a motor seat, the output end of the first motor 2005 passes through the placement table 2001 and extends to the outside, and a cutting disc 2006 is installed, the workbench 1001 is provided with a punching mechanism 400 on one side of the upper end away from the placement table 2001, the punching mechanism 400 includes a pair of U-shaped frames 4001, and the pair of U-shaped frames 4001 are connected to the upper end of the workbench 1001. A square plate 4002 is installed at the bottom end of the interior, a fixed plate 4003 is installed on both sides of the upper end of the square plate 4002, a pneumatic clamp 4004 is installed at the upper end of a pair of fixed plates 4003, a third cylinder 4007 is installed at the upper end of a pair of U-shaped frames 4001, the output end of the third cylinder 4007 passes through the U-shaped frame 4001 and extends to the interior, and a stamping plate 4008 is installed, and a punch is installed at the bottom end of the stamping plate 4008. By setting a first motor 2005, when the first motor 2005 is started, the cutting disk 2006 is driven to rotate to cut one end of the aluminum tube, and by setting a third cylinder 4007, when the third cylinder 4007 is started, it is easy to realize the movement of the stamping plate 4008, so that the punch at the bottom end of the stamping plate 4008 punches the aluminum tube.
[0035] Embodiment 2
[0036] Reference Figure 1-Figure 5As shown, a fixing block 4005 is installed on the upper end of the square plate 4002 near a pair of fixing plates 4003, and a second pushing assembly 4006 is installed on one side of the outer wall of the fixing block 4005, and a first cylinder 2003 is installed on one side of the outer wall of the support plate 2002, and the output end of the first cylinder 2003 passes through the support plate 2002 and extends to the outside, and is installed with an extrusion head 2004, and a grinding mechanism 300 is provided on the upper end of the workbench 1001 near the placement table 2001, and the grinding mechanism 300 includes a mounting seat 3001, and the bottom end of the mounting seat 3001 is connected to the upper end of the workbench 1001, and a bracket 3002 is installed on the upper end of the mounting seat 3001, and a first clamping seat 3003 is installed on the inner bottom end of the bracket 3002, and a second cylinder 3004 is installed on the upper end of the bracket 3002, and the output end of the second cylinder 3004 passes through the bracket 3002 and extends to the inside, and A second clamping seat 3005 is installed, and a mounting plate 3007 is installed on the upper end of the mounting seat 3001. A second motor 3006 is installed on one side of the outer wall of the mounting plate 3007. The output end of the second motor 3006 extends through the mounting plate 3007 to the outside, and is installed with a grinding head 3008. By setting a second pushing component 4006, it is convenient to push the aluminum tube between a pair of pneumatic clamps 4004 and adjust the punching position of the aluminum tube. By setting a first cylinder 2003, when the first cylinder 2003 is started, it is convenient to push the extrusion head 2004 to move, so that the extrusion head 2004 is close to the aluminum tube placed on the placement table 2001 to clamp the aluminum tube. By setting a second motor 3006, when the second motor 3006 is started, it is convenient to drive the grinding head 3008 to rotate, grind the cut end of the aluminum tube, and make the surface of the cut end of the aluminum tube smooth for subsequent processing and use.
[0037] Embodiment 3
[0038] Reference Figure 1-Figure 5As shown, a first movable clamping fixture 1002 is installed on the upper end of the workbench 1001 near the placement table 2001, and a second movable clamping fixture 1003 is installed on the upper end of the workbench 1001 near the U-shaped frame 4001. A support seat 1004 is provided below and on one side of the outer side of the second movable clamping fixture 1003. A placement seat 1007 is installed on the upper end of the support seat 1004. A first pushing component 1005 is installed on the upper end of the support seat 1004 near the placement seat 1007. A push plate 1006 is slidably connected to the first pushing component 1005. Through the first movable clamping fixture 1002, it is convenient to clamp the aluminum tube cut off on the placement table 2001 The aluminum tube is held, conveyed and placed on the first clamping seat 3003, and after grinding and processing, it is placed on the support seat 1004 outside the second mobile clamping fixture 1003 through the first mobile clamping fixture 1002, and the aluminum tube on the placement seat 1007 is pushed to the front end of the support seat 1004 close to the second mobile clamping fixture 1003 through the first pushing component 1005, and the aluminum tube is placed on the aluminum tube on a pair of placement seats 1007 under the second mobile clamping fixture 1003 with the cooperation of the second mobile clamping fixture 1003, and the aluminum tube on the placement seat 1007 is continued to be pushed by the first pushing component 1005 until it is between a pair of pneumatic clamps 4004.
[0039] Specifically, the working principle of the aluminum tube punching and forming integrated equipment is as follows: when in use, the aluminum tube to be punched is placed on the placement table 2001, and the first cylinder 2003 is started to facilitate the extrusion head 2004 to move, so that the extrusion head 2004 is close to the aluminum tube placed on the placement table 2001, and the aluminum tube is clamped, and the first motor 2005 is started to drive the cutting disk 2006 to rotate, and one end of the aluminum tube is cut, and then the first movable clamping tool 1002 is used to facilitate the clamping and transportation of the cut aluminum tube on the placement table 2001 and place it on the first clamping seat 3003, and the second cylinder 3004 is started to facilitate the second clamping seat 3005 to be close to the first clamping seat 3003, and the aluminum tube is fixed between the first clamping seat 3003 and the second clamping seat 3005, and when the second motor 3006 is started, the grinding head 3008 is driven to rotate, and the cut end of the aluminum tube is polished to make the surface of the cut end of the aluminum tube smooth for subsequent Processing and use, after grinding and processing, the aluminum tube is placed on the support seat 1004 outside the second mobile clamping tool 1003 through the first mobile clamping tool 1002, and the aluminum tube on the placement seat 1007 is pushed to the front end of the support seat 1004 close to the second mobile clamping tool 1003 through the first pushing component 1005, and the aluminum tube is placed on a pair of placement seats below the second mobile clamping tool 1003 in cooperation with the second mobile clamping tool 1003 1007, continue to push the aluminum tube on the placement seat 1007 until it is between a pair of pneumatic clamps 4004 through the first pushing component 1005, and clamp and fix the aluminum tube by setting the pneumatic clamp 4004. By starting the third cylinder 4007, it is convenient to move the stamping plate 4008, so that the punch at the bottom end of the stamping plate 4008 punches the aluminum tube, and push the aluminum tube between the pair of pneumatic clamps 4004 through the second pushing component 4006 to adjust the punching position of the aluminum tube.
[0040] It should be noted that, an integrated aluminum tube punching and forming device, the specific models and specifications of the first movable clamping tool 1002, the second movable clamping tool 1003, the first pushing component 1005, the first cylinder 2003, the first motor 2005, the second cylinder 3004, the second motor 3006, the pneumatic clamp 4004, the second pushing component 4006 and the third cylinder 4007 need to be selected and determined according to the actual specifications of the device, etc. The specific selection calculation method adopts the existing technology in the field, so it will not be described in detail.
[0041] An integrated device for punching and forming an aluminum tube, wherein the power supply and principles of the first movable clamping tool 1002, the second movable clamping tool 1003, the first pushing assembly 1005, the first cylinder 2003, the first motor 2005, the second cylinder 3004, the second motor 3006, the pneumatic clamp 4004, the second pushing assembly 4006 and the third cylinder 4007 are clear to those skilled in the art and will not be described in detail herein.
[0042] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. An integrated aluminum tube punching and forming device, characterized in that: The invention comprises a main body (100), wherein the main body (100) comprises a workbench (1001), wherein a cutting mechanism (200) is provided at the upper end of the workbench (1001), wherein the cutting mechanism (200) comprises a placing table (2001) and a supporting plate (2002), wherein the bottom end of the placing table (2001) and the bottom end of the supporting plate (2002) are both connected to the upper end of the workbench (1001), and a first motor (2005) is installed on one side of the outer wall of the placing table (2001) through a motor seat, wherein an output end of the first motor (2005) passes through the placing table (2001) and extends to the outside, and is installed with a cutting disc (2006), wherein the workbench (1001) is located away from the placing table (2001) and the cutting disc (2006) is installed on the output end of the first motor (2005). A punching mechanism (400) is provided on one side of the upper end of the pair of U-shaped frames (4001), the punching mechanism (400) comprising a pair of U-shaped frames (4001), the inner bottom ends of the pair of U-shaped frames (4001) are both installed with square plates (4002), both sides of the upper ends of the square plates (4002) are both installed with fixing plates (4003), the upper ends of the pair of fixing plates (4003) are both installed with pneumatic clamps (4004), the upper ends of the pair of U-shaped frames (4001) are both installed with third cylinders (4007), the output end of the third cylinder (4007) passes through the U-shaped frame (4001) and extends to the inside, and is installed with a punching plate (4008), and the bottom end of the punching plate (4008) is installed with a punch.
2. The aluminum tube punching and forming integrated equipment according to claim 1, characterized in that: A fixing block (4005) is installed at the upper end of the square plate (4002) near a pair of fixing plates (4003), and a second pushing component (4006) is installed on one side of the outer wall of the fixing block (4005).
3. The aluminum tube punching and forming integrated equipment according to claim 1, characterized in that: A first cylinder (2003) is installed on one side of the outer wall of the support plate (2002); an output end of the first cylinder (2003) passes through the support plate (2002) and extends to the outside, and is installed with an extrusion head (2004).
4. The aluminum tube punching and forming integrated equipment according to claim 1, characterized in that: A grinding mechanism (300) is provided at the upper end of the workbench (1001) near the placement table (2001), and the grinding mechanism (300) comprises a mounting seat (3001), the bottom end of the mounting seat (3001) is connected to the upper end of the workbench (1001), and a bracket (3002) is installed at the upper end of the mounting seat (3001).
5. The aluminum tube punching and forming integrated equipment according to claim 4, characterized in that: A first clamping seat (3003) is installed at the inner bottom end of the bracket (3002), and a second cylinder (3004) is installed at the upper end of the bracket (3002). The output end of the second cylinder (3004) passes through the bracket (3002) and extends to the inside, and is installed with a second clamping seat (3005).
6. The integrated aluminum tube punching and forming equipment according to claim 5, characterized in that: A mounting plate (3007) is mounted on the upper end of the mounting seat (3001), a second motor (3006) is mounted on one side of the outer wall of the mounting plate (3007), an output end of the second motor (3006) passes through the mounting plate (3007) and extends to the outside, and a grinding head (3008) is mounted thereon.
7. The aluminum tube punching and forming integrated equipment according to claim 1, characterized in that: A first movable clamping tool (1002) is installed on the upper end of the workbench (1001) near the placement table (2001), and a second movable clamping tool (1003) is installed on the upper end of the workbench (1001) near the U-shaped frame (4001).
8. The integrated aluminum tube punching and forming equipment according to claim 7, characterized in that: A support seat (1004) is provided below and on one side of the outside of the second movable clamping tool (1003), and a placement seat (1007) is installed on the upper end of the support seat (1004).
9. The integrated aluminum tube punching and forming equipment according to claim 8, characterized in that: A first pushing component (1005) is installed on the upper end of the support seat (1004) near the placement seat (1007), and a pushing plate (1006) is slidably connected to the first pushing component (1005).