Flange end face processing machine

Abstract

The utility model relates to machining equipment, in particular to a flange end face machining machine which comprises a machining machine body, and the machining machine body comprises a flange, a clamping device and a balance machine base. The clamping device is connected to the middle of the flange, and the balance machine base is connected to the upper portion of the clamping device. A pneumatic device is arranged at the top of the balancing machine base, an air box is arranged in the middle of the pneumatic device, an electric device can be installed outside an unloading plate on one side of the balancing machine base, an electric box is arranged outside the electric device, the rear portion of the electric device is connected with a power line through a power interface, and one side of the power line is connected with a control box. According to the flange end face processing machine, the fixing ring is arranged so that the flange end face processing machine can move freely, the unloading plate for balancing the machine base is arranged so that a power source of the processing machine can be replaced, and the electric device is arranged so that the control box can conveniently and independently operate energy of electric power.

Description

Technical Field

[0001] The utility model relates to mechanical processing equipment, in particular to a flange end surface processing machine. Background Art

[0002] Flange, also known as flange flange or flange, is a part that connects shafts to each other and is used for connection between pipe ends. It is also used as flange on equipment inlet and outlet for connection between two devices, such as reducer flange. Flange connection or flange joint refers to a detachable connection of flange, gasket and bolts as a combined sealing structure. Flange interface is a structural design of connecting equipment, commonly used in the connection structure of pipelines, containers, machinery and equipment, etc. It can be installed on the connection part of the equipment. There are standard flange interfaces and non-standard flange interfaces. Standard flange is a flange that meets international standards, national standards and industry standards. Non-standard flange is manufactured according to the actual requirements of the site, and there is no unified size specification and implementation standard. Flange end face processing machine is mainly used to cut and process the end face of the flange, so that the flange connection seal is firm. The machine uses a high-speed rotating tool to process the surface of the workpiece to achieve flatness and precision requirements. Compared with traditional manual processing, the processing efficiency and processing accuracy of the machine are greatly improved.

[0003] The Chinese patent with publication number CN113369549B discloses an intelligent machine tool for on-site processing of large flange end faces. The machine tool is fixed on a processing platform, and the processing platform is connected to the flange. The machine tool includes: a base system, a rotary arm system, an alignment and leveling system, a machine vision sensor and a tool system; wherein: the rotary arm system includes a rotating arm, a rotating axis, a hydraulic power device, a hydraulic rod, a support wheel, and a connecting box; the base system includes a leveling base and a machine tool base; the alignment and leveling system includes a laser collimator host and a collimator target; the machine vision sensor includes an industrial camera and a linear structured light laser; the tool system includes a milling cutter and a tool box; the leveling base is connected to the rotary arm through a rotating axis; the rotary arm is connected to the laser collimator host, the hydraulic power device, the connecting box, the tool box and the collimator target in sequence from the rotation center to the end; the lower part of the connecting box is connected to the hydraulic rod and the support wheel in sequence; the lower part of the tool box is connected to the milling cutter, and one side of the tool box is connected to the machine vision sensor.

[0004] In the above application, the machine tool is fixed on the processing platform, and the processing platform is connected to the flange. The processing machine cannot move and is restricted during use. Secondly, the processing machine uses a hydraulic power device as power, which is prone to insufficient pressure and affects the workflow. Therefore, the flange end face processing machine needs further improvement in terms of the movement of the machine base and the power source. Utility Model Content

[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0006] The utility model discloses a flange end surface processing machine, comprising a processing machine, the processing machine comprising a flange, a clamping device and a balancing machine base; the middle of the flange is connected with the clamping device, the upper part of the clamping device is connected with the balancing machine base; a fixing ring is arranged on the outside of the flange, and the flange and the fixing ring are embedded; the upper part of the clamping device is connected with a rotating fixing plate, the clamping device is connected with a clamping plate around, and one side of the clamping plate is connected with a clamping plate shaft; the middle of the balancing machine base is connected with a knife group device, one side of the knife group device is provided with a starting box, a starting button is installed outside the starting box, a sliding track is installed on one side of the knife group device, a sliding track shaft is arranged in the middle of the sliding track, a discharging plate is installed on one side of the sliding track shaft, a tool box is installed outside the discharging plate, and a knife is installed outside the tool box. A milling cutter is provided in the middle of the bottom of the tool box, a pneumatic device is provided on the top of the balancing machine base, a pneumatic interface is provided on the top of the pneumatic device, an air box is provided in the middle of the pneumatic device, a pneumatic fixed base is connected to the bottom of the air box, an electric device can be installed on the outside of the unloading plate on one side of the balancing machine base, an electric box is provided on the outside of the electric device, a fixing nut is provided on the surface of the electric device, an electric milling cutter is installed at the bottom of the electric device, a power cord is connected to the electric milling cutter through a power interface at the rear of the electric device, one side of the power cord is connected to a control box, a display screen is provided on the upper outside of the control box, two buttons are provided on the bottom outside the control box, namely a power button and an emergency stop button, and an indicator light is provided between the two buttons.

[0007] Preferably, an engaging fixing ring is provided on the outside of the flange, and there are 8 fixing point positions on the outside of the fixing ring.

[0008] Preferably, the clamping device is internally connected with 6 splints, the thickness of which is 10 cm, and one side of the splint is connected with a splint shaft, the length of which is 15 cm and is cylindrical.

[0009] Preferably, the balancing machine base is provided with a discharge plate, and a circular wheel is provided outside the discharge plate, the number of which is 1, and the circular wheel is installed below the discharge plate.

[0010] Preferably, an electric device is installed on the outside of the balancing machine base, and the bottom of the electric device is connected to a control box. A power button and an emergency stop button are provided on the outside of the control box. The power button and the emergency stop button are 1 in number and circular in shape.

[0011] The utility model has the following beneficial effects:

[0012] (1) The utility model: by setting a fixing ring, the flange end surface processing machine can move freely, so that the processing machine can adapt to flange equipment of different sizes and specifications, and can more flexibly cope with various on-site conditions;

[0013] (2) The utility model: a clamping device is provided with internal connecting clamps, and the clamps are staggered so that the fixing position of the device is more firmly fixed, thereby improving the stability of the bottom structure of the clamping device;

[0014] (3) The utility model: by providing a discharging plate of the balancing machine base, the processing machine can selectively change the power source, thereby expanding the application range of the processing machine;

[0015] (4) The utility model: by providing an electric device connected to the outside of the balancing machine base, and designing a control box connected to the electric device, the control box is designed to facilitate independent operation of the electric power source, thereby further improving the convenience of using the processing machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is an overall schematic diagram of the utility model;

[0017] Figure 2 This is a schematic diagram of the clamping device of the utility model;

[0018] Figure 3 This is a front view schematic diagram of the knife assembly device of the utility model;

[0019] Figure 4 This is a schematic diagram of the pneumatic device of the utility model;

[0020] Figure 5 This is a schematic diagram of the electric device of the utility model;

[0021] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0022] In the figure: 1. flange; 2. clamping device; 3. balancing machine base; 4. tool assembly device; 5. pneumatic device; 6. electric device; 7. control box; 101. fixing ring; 201. rotating fixing plate; 202. clamping plate; 203. clamping plate shaft; 401. starting box; 402. starting button; 403. slide rail shaft; 404. slide rail; 405. unloading plate; 406. tool box; 407. milling cutter; 501. pneumatic interface; 502. pneumatic fixed machine base; 601. electric box; 602. fixing nut; 603. electric milling cutter; 604. power interface; 605. power cord; 701. power button; 702. indicator light; 703. emergency stop button; 704. display screen. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-Figure 5As shown, the utility model is a flange end surface processing machine, comprising a processing machine, the processing machine comprising a flange 1, a clamping device 2 and a balancing machine base 3; the middle of the flange 1 is connected to the clamping device 2, and the upper part of the clamping device 2 is connected to the balancing machine base 3;

[0025] A fixing ring 101 is provided on the outside of the flange 1, and the flange 1 is fitted with the fixing ring 101; an insert fixing ring 101 is provided on the outside of the flange 1, and there are 8 fixing point positions on the outside of the fixing ring 101. By setting the fixing ring 101, the flange 1 end surface processing machine can move freely, so that the processing machine can adapt to flange 1 equipment of different sizes and specifications, and can more flexibly cope with various on-site conditions;

[0026] The top of the clamping device 2 is connected to the rotating fixed plate 201, and the clamping device 2 is connected with the clamping plates 202 around it. The number of the clamping plates 202 is 6, and the thickness is 10 cm. One side of the clamping plate 202 is connected to the clamping plate shaft 203; the clamping plate shaft 203 is 15 cm long and cylindrical. The clamping device 2 is provided with the clamping plates 202 connected inside. The staggered placement of the clamping plates 202 makes the fixing position of the device more firmly, thereby improving the stability of the bottom structure of the clamping device 2;

[0027] The balancing machine base 3 is connected to a knife assembly 4 in the middle, a start box 401 is provided on one side of the knife assembly 4, a start button 402 is installed on the outside of the start box 401, a slide rail 404 is installed on one side of the knife assembly 4, a slide rail shaft 403 is provided in the middle of the slide rail 404, a discharge plate 405 is installed on one side of the slide rail shaft 403, the balancing machine base 3 is provided with a discharge plate 405, a round wheel is provided on the outside of the discharge plate 405, and a round wheel is installed under the discharge plate 405. By providing the discharge plate 405 of the balancing machine base 3, the processing machine can selectively replace the power source, thereby expanding the application range of the processing machine; a tool box 406 is installed on the outside of the discharge plate 405, a milling cutter 407 is provided in the middle of the bottom of the tool box 406, a pneumatic device 5 is provided on the top of the balancing machine base 3, a pneumatic interface 501 is provided on the top of the pneumatic device 5, a pneumatic fixed machine base 502 is provided in the middle of the pneumatic device 5, an electric device 6 can be installed on the outside of the discharge plate 405 on one side of the balancing machine base 3, and the right side of the balancing machine base 3 An externally connected electric device 6 is installed, an electric box 601 is provided on the outside of the electric device 6, the bottom of the electric device 6 is connected to the right side of the control box 7, a fixing nut 602 is provided on the surface of the electric device 6, an electric milling cutter 603 is installed on the bottom of the electric device 6, and the rear of the electric device 6 is connected to the power cord 605 through the power interface 604 to be electrically connected to the electric milling cutter 603, one side of the power cord 605 is connected to the control box 7, a display screen 704 is provided on the upper part of the outside of the control box 7, and two buttons are provided on the bottom of the outside of the control box 7, namely a power button 701 and an emergency stop button 703, which are located at the lower part of the outside of the control box 7, the number is 1, the shape is circular, and the relative position is parallel, and an indicator light 702 is provided between the two buttons. By setting the electric device 6 installed externally connected to the balancing machine base 3 and the design of the control box 7 connected to the electric device 6, the control box 7 is convenient for independently operating the electric power energy, further improving the convenience of using the processing machine.

[0028] Working principle: When in use, when pneumatic is used as the power source, place the fixing ring 101 outside the flange 1, connect the air source through the pneumatic interface 501, balance the base 3 with the fixing ring 101 to maintain the stability of the processing machine, manually start the start button 402 of the tool assembly device 4, the slide rail 404 and the slide rail shaft 403 of the tool assembly device 4 cooperate with the milling cutter 407 to start working, when electric is used as the power source, place the fixing ring 101 outside the flange 1, close the pneumatic interface 501, install the electric device 6 on the unloading plate 405 in the tool assembly device 4, connect the power supply, manually turn on the power button 701 to check that the indicator light 702 is on, the slide rail 404 and the slide rail shaft 403 of the tool assembly device 4 cooperate with the electric milling cutter 603 to start working, and when the machine fails, the emergency stop button 703 can be pressed to pause the processing machine.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A flange end surface processing machine, characterized in that: The processing machine comprises a flange (1), a clamping device (2) and a balancing machine base (3); the flange (1) is connected to the clamping device (2) in the middle, and the clamping device (2) is connected to the balancing machine base (3) at the top; A fixing ring (101) is provided outside the flange (1), and the flange (1) and the fixing ring (101) are engaged with each other; The clamping device (2) is connected to the rotating fixed plate (201) at the top, the clamping device (2) is connected to the clamping plate at the periphery, and one side of the clamping plate (202) is connected to the clamping plate shaft (203); The balancing machine base (3) is connected to a knife assembly device (4) in the middle, a start box (401) is provided on one side of the knife assembly device (4), a start button (402) is installed on the outside of the start box (401), a slide rail (404) is installed on one side of the knife assembly device (4), a slide rail shaft (403) is provided in the middle of the slide rail (404), a discharging plate (405) is installed on one side of the slide rail shaft (403), a tool box (406) is installed on the outside of the discharging plate (405), a milling cutter (407) is provided in the middle of the bottom of the tool box (406), a pneumatic device (5) is provided on the top of the balancing machine base (3), a pneumatic interface (501) is provided on the top of the pneumatic device (5), a pneumatic fixed machine base (502) is provided in the middle of the pneumatic device (5), and the An electric device (6) can be installed outside a discharge plate (405) on one side of a balancing machine base (3), an electric box (601) is provided outside the electric device (6), a fixing nut (602) is provided on the surface of the electric device (6), an electric milling cutter (603) is installed at the bottom of the electric device (6), a power line (605) is connected to the rear of the electric device (6) through a power interface (604) and is electrically connected to the electric milling cutter (603), one side of the power line (605) is connected to a control box (7), a display screen (704) is provided on the upper part of the outside of the control box (7), and two buttons are provided on the bottom of the outside of the control box (7), namely a power button (701) and an emergency stop button (703), and an indicator light (702) is provided between the two buttons.

2. A flange end surface processing machine according to claim 1, characterized in that: The flange (1) is provided with an engaging fixing ring (101) on the outside, and the fixing ring (101) has 8 fixing point positions on the outside.

3. A flange end surface processing machine according to claim 2, characterized in that: The clamping device (2) is internally connected to a clamping plate (202), the number of the clamping plates (202) is 6, the thickness is 10 cm, one side of the clamping plate (202) is connected to a clamping plate shaft (203), the length of the clamping plate shaft (203) is 15 cm, and the clamping plate shaft (203) is cylindrical.

4. A flange end surface processing machine according to claim 3, characterized in that: The balancing machine base (3) is provided with a discharge plate (405), and a round wheel is provided outside the discharge plate (405), the number of which is 1, and the round wheel is installed below the discharge plate (405).

5. The flange end surface processing machine according to claim 3, characterized in that: The right side of the balancing machine base (3) is externally connected to an electric device (6), the bottom of the electric device (6) is connected to the right side of a control box (7), and the control box (7) is provided with a power button (701) and an emergency stop button (703) at the lower part of the outside. The number of the buttons is 1, the shape is circular, and the relative positions are parallel.

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