Grinding wheel replacing device of centerless grinding machine
By designing a grinding wheel replacement device for centerless grinders, the automatic up and down movement of the grinding wheel is achieved using hydraulic push rods and chains, which solves the problem of manual operation reliance on grinding wheel replacement in the prior art, and improves replacement efficiency and safety.
Patent Information
- Application Number
- CN202421808037.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-30
AI Technical Summary
The replacement of existing centerless grinder grinding wheels relies on manual operation, which poses safety hazards, is time-consuming and labor-intensive, and is not conducive to rapid production recovery, resulting in reduced production efficiency.
A grinding wheel replacement device for centerless grinders is designed, including moving components, hydraulic components and push-out components. Through the cooperation of hydraulic push rods and chains, the automatic up and down movement of the grinding wheel is realized, reducing manual operation.
It improves the efficiency and safety of grinding wheel replacement, reduces the risk of injury during operation, shortens replacement time, and improves production efficiency.
Smart Images

Figure CN222831573U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of centerless grinders, and more specifically, to a grinding wheel replacement device for centerless grinders. Background Art
[0002] A centerless grinder is a type of grinder that does not require a workpiece to locate the axis. It is mainly composed of three mechanisms: a grinding wheel, an adjusting wheel, and a workpiece support. The grinding wheel actually performs the grinding work. This type of grinding wheel will gradually wear out due to long-term grinding and eventually reach a state where it cannot be repaired. In this case, the grinding wheel needs to be replaced, otherwise it will affect the processing quality of the workpiece.
[0003] At present, the replacement of grinding wheels still relies on manual operation, but the grinding wheels of centerless grinders are relatively heavy, so special attention should be paid to safety during installation. After the new grinding wheel is installed, it must be tested and adjusted twice for static balance or dynamic balance. Manual replacement of grinding wheels is prone to safety accidents, and it is time-consuming and labor-intensive, which is not conducive to the rapid resumption of production and reduces production efficiency.
[0004] Therefore, a grinding wheel replacement device for a centerless grinder is proposed to facilitate grinding wheel replacement and improve replacement efficiency. Utility Model Content
[0005] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a grinding wheel replacement device for a centerless grinder, which reduces manual handling, facilitates installation and replacement, improves production efficiency, and reduces the risk of safety accidents.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A grinding wheel replacement device for a centerless grinder comprises a moving assembly, a hydraulic assembly is arranged on one side of the moving assembly, a push-out assembly is arranged away from the moving assembly, a grinding wheel is arranged on the top of the push-out assembly; the hydraulic assembly comprises a sprocket, and the sprocket is meshedly connected with a chain.
[0008] The utility model is further configured as follows: the mobile assembly comprises a mobile trolley, a tool rack is arranged on a side of the mobile trolley away from the hydraulic assembly, and the tool rack is arranged as a rectangular parallelepiped structure with a plurality of groups of holes.
[0009] By adopting the above technical solution, the mobile trolley provides support for the entire device to prevent the device from overturning, and has rollers at the bottom for easy movement, handles on both sides for easy pushing, and a number of holes on the tool rack, on which some tools can be hung to facilitate replacement of grinding wheels. The holes also make it easy for the staff pushing the device to see the road conditions ahead clearly to prevent collisions with people and cause personal injury.
[0010] The utility model is further configured as follows: a hydraulic push rod is arranged at the bottom of the sprocket, the sprocket is rotatably connected to the hydraulic push rod, and one end of the chain is fixedly connected to the hydraulic push rod.
[0011] The utility model is further configured as follows: a pressure relief handle is rotatably connected to one side of the hydraulic push rod, and a pressure boosting handle is rotatably connected to the side of the pressure relief handle away from the hydraulic push rod.
[0012] By adopting the above technical solution, the boost handle is swung back and forth to pump hydraulic oil into the hydraulic push rod, so that the push rod on the hydraulic push rod rises, the sprocket and the hydraulic push rod rise synchronously, one end of the chain is fixed to the hydraulic push rod and is lifted up by the sprocket in the middle, so that the other end of the chain rises. Similarly, the hydraulic oil can be released by pressing the pressure relief handle, so that the push rod on the hydraulic push rod descends, the sprocket rotates and descends, and the chain pushes the assembly down as a whole, making it convenient to replace the grinding wheel, improving the replacement efficiency, reducing the risk of injury to personnel during operation, and improving the safety during replacement.
[0013] The utility model is further configured as follows: the ejection assembly includes an upper tray, the upper tray is adapted to the shape of the grinding wheel, a first slide rail is symmetrically arranged at the bottom end of the upper tray, a second slide rail is slidably connected to one side of the first slide rail, and a third slide rail is slidably connected to the side of the second slide rail away from the first slide rail.
[0014] By adopting the above technical solution, pulling the upper tray can make the first slide rail, the second slide rail, and the third slide rail slide forward in coordination, and at the same time, drive the grinding wheel on the upper tray to move forward, and vice versa. This facilitates the need for workers to move the grinding wheel forward and backward when replacing the grinding wheel, improves the replacement efficiency, reduces the risk of injury to personnel during operation, and improves the safety during replacement.
[0015] The utility model is further configured as follows: a lower tray is arranged between the two groups of third slide rails, a fixing block is arranged at one end of the lower tray away from the upper tray, and the fixing block is fixedly connected to the other end of the chain.
[0016] By adopting the above technical solution, hydraulic oil is pumped into the hydraulic push rod, so that the push rod on the hydraulic push rod rises, the sprocket and the hydraulic push rod rise synchronously, one end of the chain is fixed to the hydraulic push rod and the middle is lifted up by the sprocket rotation, so that the chain lifts the lower tray fixed to the fixed block, and the lower tray drives the ejection assembly to rise as a whole, so that the grinding wheel on the ejection assembly rises. Similarly, the hydraulic oil can be released by pressing the pressure relief handle, so that the push rod on the hydraulic push rod descends, the sprocket rotates and descends, and the chain descends the ejection assembly as a whole, which facilitates the need for up and down movement when replacing the grinding wheel, improves the replacement efficiency, reduces the risk of injury to personnel during operation, and improves the safety during replacement.
[0017] In summary, the present application includes at least one of the following beneficial technical effects:
[0018] 1. The mobile trolley provides support for the entire device to prevent it from overturning. It has rollers at the bottom for easy movement and handles on both sides for easy pushing. The tool rack has several holes on which some tools can be hung to facilitate the replacement of grinding wheels. The holes also allow the staff to see the road conditions ahead to prevent collisions and personal injuries.
[0019] 2. Swing the boost handle back and forth to pump hydraulic oil into the hydraulic push rod, so that the push rod on the hydraulic push rod rises, the sprocket and the hydraulic push rod rise synchronously, one end of the chain is fixed to the hydraulic push rod and the middle is lifted up by the sprocket rotation, so that the chain lifts the lower tray fixed to the fixed block, and the lower tray drives the push-out assembly to rise as a whole, so that the grinding wheel on the push-out assembly rises. Similarly, the hydraulic oil can be released by pressing the pressure relief handle, so that the push rod on the hydraulic push rod drops, the sprocket rotates and drops, and the chain drops the push-out assembly as a whole, which facilitates the need to move up and down when replacing the grinding wheel, improves the replacement efficiency, reduces the risk of injury to personnel during operation, and improves the safety during replacement.
[0020] 3. Pulling the upper tray can make the first slide rail, the second slide rail, and the third slide rail slide forward, and at the same time, drive the grinding wheel on the upper tray to move forward, and vice versa. This facilitates the need for workers to move the grinding wheel forward and backward when replacing the grinding wheel, improves the replacement efficiency, reduces the risk of injury to personnel during operation, and improves the safety during replacement. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 The utility model is a schematic structural diagram of a grinding wheel replacement device for a centerless grinder.
[0022] Figure 2 for Figure 1 Explosion diagram.
[0023] Figure 3 It is a structural schematic diagram of the hydraulic component of the utility model.
[0024] Figure 4 for Figure 3 A partial enlarged view of area A.
[0025] Figure 5 This is an exploded schematic diagram of the assembly of the utility model.
[0026] Figure 6 for Figure 5 A partial enlarged view of area B.
[0027] Description of reference numerals: 1, mobile assembly; 11, mobile trolley; 12, tool rack;
[0028] 2. Hydraulic assembly; 21. Hydraulic push rod; 22. Pressure relief handle; 23. Pressure boost handle; 24. Sprocket; 25. Chain;
[0029] 3. Push-out assembly; 31. Upper tray; 32. Lower tray; 33. First slide rail; 34. Second slide rail; 35. Third slide rail; 36. Fixed block;
[0030] 4. Grinding wheel. DETAILED DESCRIPTION
[0031] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0032] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0033] For example, see Figure 1-6 , the utility model provides the following technical solutions:
[0034] Specifically refers to a grinding wheel replacement device for a centerless grinder, see Figure 1 , including a moving component 1, the moving component 1 supports the entire device and can be moved to a replacement station for easy operation. A hydraulic component 2 is provided on one side of the moving component 1. The hydraulic component 2 provides pressure through hydraulic oil, converts the pressure into a lifting force, and lifts the replacement part. The hydraulic component 2 is provided with a push-out component 3 away from the moving component 1. The push-out component 3 lifts the replacement part and can slide for easy replacement. A grinding wheel 4 is provided on the top of the push-out component 3, and the grinding wheel 4 is a replacement part that needs to be replaced.
[0035] See also Figure 1-2 The mobile assembly 1 includes a mobile trolley 11. A tool rack 12 is arranged on the side of the mobile trolley 11 away from the hydraulic assembly 2. The tool rack 12 is arranged as a rectangular parallelepiped structure with a plurality of holes. The mobile trolley 11 provides support for the entire device to prevent the device from overturning. The bottom is provided with rollers for easy movement, and the two sides are provided with handles for easy pushing. The tool rack 12 has a plurality of holes, and some tools can be hung on the holes to facilitate the replacement of the grinding wheel 4. The holes can also facilitate the staff who are pushing the device to see the road conditions ahead clearly to prevent collisions and injuries to people.
[0036] See also Figure 2-4The hydraulic assembly 2 includes a sprocket 24, which is meshed with a chain 25. A hydraulic push rod 21 is provided at the bottom of the sprocket 24, the sprocket 24 is rotatably connected to the hydraulic push rod 21, and one end of the chain 25 is fixedly connected to the hydraulic push rod 21. A pressure relief handle 22 is rotatably connected to one side of the hydraulic push rod 21, and a boost handle 23 is rotatably connected to the pressure relief handle 22 away from the hydraulic push rod 21. By swinging the boost handle 23 back and forth, the hydraulic oil is pumped into the hydraulic push rod 21, so that the push rod on the hydraulic push rod 21 rises, the sprocket 24 rises synchronously with the hydraulic push rod 21, one end of the chain 25 is fixed to the hydraulic push rod 21 and is lifted up by the sprocket 24 in the middle, so that the other end of the chain 25 rises. Similarly, the hydraulic oil can be released by pressing the pressure relief handle 22, so that the push rod on the hydraulic push rod 21 descends, the sprocket 24 rotates and descends, and the chain 25 pushes the assembly 3 down as a whole, making it convenient to replace the grinding wheel 4, improving the replacement efficiency, reducing the risk of injury to personnel during operation, and improving the safety during replacement.
[0037] See also Figure 5 The push-out assembly 3 includes an upper tray 31, which is adapted to the shape of the grinding wheel 4. A first slide rail 33 is symmetrically arranged at the bottom of the upper tray 31. A second slide rail 34 is slidably connected to one side of the first slide rail 33, and a third slide rail 35 is slidably connected to the side of the second slide rail 34 away from the first slide rail 33. By pulling the upper tray 31, the first slide rail 33, the second slide rail 34, and the third slide rail 35 can be slid forward in coordination, and at the same time, the grinding wheel 4 on the upper tray 31 is driven to move forward, and vice versa. The need to move the grinding wheel 4 forward and backward when the staff replaces the grinding wheel 4 is met, the replacement efficiency is improved, the risk of injury to personnel during operation is reduced, and the safety during replacement is improved.
[0038] See also Figure 4-6 A lower tray 32 is arranged between the two sets of third slide rails 35, and a fixing block 36 is arranged at one end of the lower tray 32 away from the upper tray 31, and the fixing block 36 is fixedly connected to the other end of the chain 25. The hydraulic oil is pumped into the hydraulic push rod 21, so that the push rod on the hydraulic push rod 21 rises, and the sprocket 24 rises synchronously with the hydraulic push rod 21. One end of the chain 25 is fixed to the hydraulic push rod 21 and the middle is lifted up by the sprocket 24, so that the chain 25 lifts the lower tray 32 fixed to the fixing block 36, and the lower tray 32 drives the ejection assembly 3 to rise as a whole, so that the grinding wheel 4 on the ejection assembly 3 rises. Similarly, the hydraulic oil can be released by pressing the pressure relief handle 22, so that the push rod on the hydraulic push rod 21 drops, the sprocket 24 rotates and drops, and the chain 25 drops the ejection assembly 3 as a whole, which is convenient for the up and down movement when replacing the grinding wheel 4, improves the replacement efficiency, reduces the risk of injury to personnel during operation, and improves the safety during replacement.
[0039] The working principle of the grinding wheel replacement device of a centerless grinder provided by the utility model is as follows:
[0040] The handles on both sides of the mobile trolley 11 are pushed, and the rollers at the bottom are rotated to move to the replacement station. After it is in place, the hydraulic oil is pumped into the hydraulic push rod 21 by swinging the boost handle 23 back and forth, so that the push rod on the hydraulic push rod 21 rises, and the sprocket 24 rises synchronously with the hydraulic push rod 21. One end of the chain 25 is fixed to the hydraulic push rod 21 and the middle is rotated and lifted by the sprocket 24, so that the chain 25 raises the lower tray 32 fixed to the fixing block 36, and the lower tray 32 drives the ejection assembly 3 to rise as a whole, so that the ejection assembly 3 is lifted. The grinding wheel 4 rises. Similarly, the hydraulic oil can be released by pressing the pressure relief handle 22, so that the push rod on the hydraulic push rod 21 descends, the sprocket 24 rotates and descends, and the chain 25 pushes the assembly 3 down as a whole, which is convenient for the up and down movement when replacing the grinding wheel 4. Pulling the upper tray 31 can make the first slide rail 33, the second slide rail 34, and the third slide rail 35 slide forward in coordination, and at the same time, drive the grinding wheel 4 on the upper tray 31 to move forward, and vice versa, meeting the need of the staff to move the grinding wheel 4 back and forth when replacing the grinding wheel 4.
[0041] Obviously, the embodiments described above are only some embodiments of the utility model, not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.
Claims
1. A grinding wheel replacement device for a centerless grinder, characterized in that: It comprises a moving component (1), a hydraulic component (2) is arranged on one side of the moving component (1), a pushing component (3) is arranged on the hydraulic component (2) away from the moving component (1), and a grinding wheel (4) is arranged on the top of the pushing component (3); The hydraulic assembly (2) comprises a sprocket (24) which is meshingly connected with a chain (25).
2. The grinding wheel replacement device for a centerless grinder according to claim 1, characterized in that: The mobile assembly (1) comprises a mobile trolley (11), and a tool rack (12) is arranged on a side of the mobile trolley (11) away from the hydraulic assembly (2), and the tool rack (12) is arranged as a rectangular parallelepiped structure with a plurality of groups of holes.
3. The grinding wheel replacement device for a centerless grinder according to claim 2, characterized in that: A hydraulic push rod (21) is arranged at the bottom of the sprocket (24), the sprocket (24) is rotatably connected to the hydraulic push rod (21), and one end of the chain (25) is fixedly connected to the hydraulic push rod (21).
4. The grinding wheel replacement device for a centerless grinder according to claim 3, characterized in that: One side of the hydraulic push rod (21) is rotatably connected to a pressure relief handle (22), and the side of the pressure relief handle (22) away from the hydraulic push rod (21) is rotatably connected to a pressure boost handle (23).
5. The grinding wheel replacement device for a centerless grinder according to claim 4, characterized in that: The ejection assembly (3) comprises an upper tray (31), the upper tray (31) being adapted in shape to the grinding wheel (4), a first slide rail (33) being symmetrically arranged at the bottom end of the upper tray (31), a second slide rail (34) being slidably connected to one side of the first slide rail (33), and a third slide rail (35) being slidably connected to the side of the second slide rail (34) away from the first slide rail (33).
6. The grinding wheel replacement device for a centerless grinder according to claim 5, characterized in that: A lower tray (32) is arranged between the two sets of third slide rails (35), and a fixing block (36) is arranged at one end of the lower tray (32) away from the upper tray (31), and the fixing block (36) is fixedly connected to the other end of the chain (25).