Polyethylene composite pipe machining clamping device
By designing the rotation mechanism and the conveying mechanism in the polyethylene composite pipe processing and clamping device, the problem of out-of-synchronization of the conveying and rotation of the composite pipe in the prior art is solved, and the stability and processing efficiency of the composite pipe are improved.
Patent Information
- Application Number
- CN202421511307.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The conveying mechanism and steering mechanism of the existing polyethylene composite pipe processing clamping device are independent of each other, resulting in the conveying mechanism easily interfering during the steering operation of the composite pipe, making it difficult to achieve synchronous conveying and rotation of the composite pipe.
A polyethylene composite pipe processing and clamping device is designed, and adopts the coordination of a rotating mechanism, a first motor, a first gear, a rotating ring, a ring gear and a conveying mechanism. The first motor drives the rotation of the rotating ring, causing the overall rotation of the conveying mechanism to realize the synchronous conveying and rotation of the composite pipe.
The device can avoid interference between components during the conveying and rotating of the composite tube, realize synchronous operation, and improve the stability and processing efficiency of the composite tube.
Smart Images

Figure CN222831629U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polyethylene composite pipe processing, in particular to a polyethylene composite pipe processing clamping device. Background Art
[0002] Polyethylene composite pipe refers to two polyethylene resins with different densities, which are plasticized and melted by two extruders at the same time, and then the molten materials are squeezed into a mold that can form a composite pipe. The formed pipe is a polyethylene composite pipe. This composite pipe can be extruded and compounded with a variety of plastics. The pipe formed by compounding high-density polyethylene and low-density polyethylene has the characteristics of both raw materials. Its pressure resistance and corrosion resistance are better than ordinary polyethylene pipes. In industrial and mining enterprises, this composite pipe can be used instead of steel pipes for conveying pipes for corrosive media such as oil and gas or mine ventilation pipes.
[0003] Chinese patent document CN210389425U discloses a clamping device for processing polyethylene composite pipes, including a bracket, a rotating shaft is installed on one side of the bracket through a bearing, a first guide wheel is keyed to one end of the rotating shaft, and the other end of the rotating shaft is connected to the output shaft of the first motor through a coupling, a hydraulic cylinder is installed on one side of the bracket, a spring is installed inside the cylinder body, a limit plate is provided at the lower end of the spring, and a linkage rod is welded at the bottom of the limit plate. The utility model drives the second guide wheel to cooperate with the first guide wheel to clamp the polyethylene composite pipe through the hydraulic cylinder, and the second guide wheel is pressed by the spring in the cylinder body and is tightly attached to the polyethylene composite pipe, which is conducive to improving the stability of the polyethylene composite pipe. At the same time, it can prevent the hydraulic cylinder from causing damage to the polyethylene composite pipe when pressing down. The first guide wheel is driven to rotate by the first motor, so that the polyethylene composite pipe can be transported forward.
[0004] The existing technology has the following problems:
[0005] The conveying mechanism and the steering mechanism on the clamping device are independent of each other, so that when the steering mechanism performs a steering operation on the composite pipe, the conveying mechanism interferes with it, and it is difficult for the two mechanisms to perform synchronous operations on the composite pipe. Utility Model Content
[0006] The utility model provides a polyethylene composite pipe processing clamping device to solve the problems raised in the above background technology.
[0007] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0008] A polyethylene composite pipe processing clamping device comprises a base plate, a mechanism frame is fixedly connected to the middle of the upper surface of the base plate, a rotating mechanism is rotatably connected to the inner side of the mechanism frame, a mounting plate is fixedly connected to the inner side of the rotating mechanism near the upper left side, and a conveying mechanism is fixedly connected to the inner side of the rotating mechanism.
[0009] Preferably, the rotating mechanism includes a first motor, the lower side of which is fixedly connected to a position on the upper surface of the substrate near the right side, and the first motor is located on the rear side of the mechanism frame, the output end of the first motor is fixedly connected to a first gear, and the first gear is located on the inner side of the side wall of the mechanism frame, the inner side of the mechanism frame is rotatably connected to a rotating circle, the outer middle part of the rotating circle is fixedly connected to a gear ring, the lower right side of the gear ring is meshed and connected with the upper left side of the first gear, and the left side of the mounting plate is fixedly connected to a position on the inner side of the rotating circle near the upper left side.
[0010] Preferably, the conveying mechanism includes an electromagnetic telescopic rod, one end of which is fixedly connected to the inner side of the rotating circle, and two electromagnetic telescopic rods are symmetrically distributed up and down, one end of the two electromagnetic telescopic rods close to each other is fixedly connected to a rotating frame, and the inner sides of the two rotating frames are rotatably connected to conveying rollers.
[0011] Preferably, the left and right sides of the two conveying rollers are rotatably connected with two movable blocks symmetrically distributed on the left and right sides, the front and rear sides of the four movable blocks are movably sleeved with two limit rods symmetrically distributed front and back, the ends of the limit rods away from each other are fixedly connected to the side of the rotating frame away from the electromagnetic telescopic rod, the outer sides of the eight limit rods are movably sleeved with springs, and the springs are located on the side of the movable block close to the rotating frame.
[0012] Preferably, the inner side of the rotating circle is rotatably connected to two transmission rods symmetrically distributed on the left and right, the upper side of the mounting plate is fixedly connected to the second motor, the output end of the second motor is fixedly connected to the second gear, the outer side of the transmission rod located on the left side near the upper side is fixedly connected to the third gear, the front side of the third gear is meshingly connected to the rear side of the second gear, the left and right sides of the two conveying rollers are rotatably connected to the gear rack, the left and right sides of the two conveying rollers are fixedly connected to the first bevel gear, the four transverse walls of the gear racks are rotatably connected to the second bevel gears, and the left and right second bevel gears on the same side are arranged symmetrically with the center, the side of the second bevel gear close to the rotating rack is meshingly connected to the side of the first bevel gear away from the conveying roller, and the inner side of the second bevel gear is movably sleeved on the outer side of the transmission rod.
[0013] Preferably, sprockets are fixedly connected to outer sides of the two transmission rods at positions away from the third gear, and chains are meshedly connected to side surfaces of the sprockets.
[0014] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:
[0015] 1. The utility model provides a polyethylene composite pipe processing clamping device, which adopts the cooperation of a rotating mechanism, a first motor, a first gear, a rotating ring, a gear ring and a conveying mechanism. The first motor drives the rotating ring to rotate, causing the conveying mechanism to rotate as a whole, so that when the conveying mechanism conveys the composite pipe, the rotating mechanism rotates it. The two mechanisms are combined with each other, so that the device can synchronously operate the conveying and rotation of the composite pipe to avoid mutual interference between components.
[0016] 2. The utility model provides a polyethylene composite pipe processing clamping device, which adopts the cooperation of a conveying mechanism, an electromagnetic telescopic rod, a rotating frame, a conveying roller, a second motor, a second gear, a transmission rod, a third gear, a gear frame, a first bevel gear, a second bevel gear, a sprocket and a chain. The electromagnetic telescopic rod drives the rotating mechanism to approach each other to clamp the composite pipe, and the second motor drives the conveying roller to rotate synchronously in the opposite direction, so that the conveying roller conveys the composite pipe, which is beneficial to reduce the burden on workers and improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0018] Figure 2 It is a partial cross-sectional three-dimensional structural schematic diagram of the utility model;
[0019] Figure 3 It is a three-dimensional structural schematic diagram of the rotating mechanism of the utility model;
[0020] Figure 4 It is a three-dimensional structural schematic diagram of the conveying mechanism of the utility model;
[0021] Figure 5 It is a three-dimensional structural schematic diagram of the conveying roller part of the utility model.
[0022] In the figure: 1, substrate; 2, mechanism frame; 3, rotating mechanism; 31, first motor; 32, first gear; 33, rotating circle; 34, gear ring; 4, mounting plate; 5, conveying mechanism; 51, electromagnetic telescopic rod; 52, rotating frame; 53, conveying roller; 54, movable block; 55, limit rod; 56, spring; 57, second motor; 58, second gear; 59, transmission rod; 510, third gear; 511, gear frame; 512, first bevel gear; 513, second bevel gear; 514, sprocket; 515, chain. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0024] like Figure 1 , Figure 2 As shown, a polyethylene composite pipe processing clamping device includes a base plate 1, a mechanism frame 2 is fixedly connected to the middle of the upper surface of the base plate 1, a rotating mechanism 3 is rotatably connected to the inner side of the mechanism frame 2, a mounting plate 4 is fixedly connected to the inner side of the rotating mechanism 3 near the upper left side, and a conveying mechanism 5 is fixedly connected to the inner side of the rotating mechanism 3.
[0025] It should be noted that a plurality of such devices may be provided to operate synchronously to perform operations such as clamping and conveying the composite pipe, thereby reducing the load on a single device during operation.
[0026] like Figure 2 , Figure 3 As shown, the rotating mechanism 3 includes a first motor 31, the lower side of the first motor 31 is fixedly connected to the upper surface of the substrate 1 near the right side, and the first motor 31 is located on the rear side of the mechanism frame 2, the output end of the first motor 31 is fixedly connected to the first gear 32, and the first gear 32 is located on the inner side of the side wall of the mechanism frame 2, the inner side of the mechanism frame 2 is rotatably connected to a rotating circle 33, the outer middle part of the rotating circle 33 is fixedly connected to a gear ring 34, the lower right side of the gear ring 34 is meshed and connected with the upper left side of the first gear 32, and the left side of the mounting plate 4 is fixedly connected to the inner side of the rotating circle 33 near the upper left side.
[0027] It should be noted that the first motor 31 drives the first gear 32 to rotate, and when the first gear 32 rotates, it drives the ring gear 34 to rotate, and when the ring gear 34 rotates, it drives the rotating ring 33 to rotate, and when the rotating ring 33 rotates, it drives the conveying mechanism 5 to rotate.
[0028] like Figure 3 , Figure 4 As shown, the conveying mechanism 5 includes an electromagnetic telescopic rod 51, one end of which is fixedly connected to the inner side of the rotating circle 33, and two electromagnetic telescopic rods 51 are symmetrically distributed up and down, and the ends of the two electromagnetic telescopic rods 51 close to each other are fixedly connected to a rotating frame 52, and the inner sides of the two rotating frames 52 are rotatably connected to conveying rollers 53.
[0029] It should be noted that the electromagnetic telescopic rod 51 is a device that uses electromagnetic force to achieve telescopic movement. It is mainly composed of components such as an electromagnetic wire package, a bracket, a wire and a controller. The magnetic field generated by the electromagnetic wire package drives the telescopic rod to perform telescopic movement. The electromagnetic telescopic rod 51 drives the rotating frame 52 to move, causing the two conveying rollers 53 to approach or move away from each other, so that the conveying rollers 53 can clamp the composite pipe.
[0030] like Figure 4 , Figure 5 As shown, the left and right sides of the two conveying rollers 53 are rotatably connected with two movable blocks 54 that are symmetrically distributed on the left and right sides, and the front and rear sides of the four movable blocks 54 are movably sleeved with two limit rods 55 that are symmetrically distributed on the front and rear sides. The ends of the limit rods 55 that are away from each other are fixedly connected to the side of the rotating frame 52 away from the electromagnetic telescopic rod 51, and the outer sides of the eight limit rods 55 are movably sleeved with springs 56, and the springs 56 are located on the side of the movable block 54 close to the rotating frame 52.
[0031] It should be noted that the spring 56 pushes the movable block 54, causing the conveying roller 53 to be closely attached to the polyethylene composite pipe, which is beneficial to improving the stability of the composite pipe and preventing the composite pipe from being damaged when the electromagnetic telescopic rod 51 pushes the conveying rollers 53 to be close to each other.
[0032] like Figure 4 , Figure 5 As shown, the inner side of the rotating circle 33 is rotatably connected to two transmission rods 59 distributed symmetrically on the left and right sides, the upper side of the mounting plate 4 is fixedly connected to a second motor 57, the output end of the second motor 57 is fixedly connected to a second gear 58, the outer side of the transmission rod 59 on the left side near the upper side is fixedly connected to a third gear 510, the front side of the third gear 510 is meshed and connected with the rear side of the second gear 58, the left and right sides of the two conveying rollers 53 are rotatably connected to gear racks 511, the left and right sides of the two conveying rollers 53 are fixedly connected to first bevel gears 512, the transverse walls of the four gear racks 511 are rotatably connected to second bevel gears 513, and the left and right second bevel gears 513 on the same side are arranged symmetrically with respect to the center, the side of the second bevel gear 513 close to the rotating rack 52 is meshed and connected with the side of the first bevel gear 512 away from the conveying roller 53, and the inner side of the second bevel gear 513 is movably sleeved on the outer side of the transmission rod 59.
[0033] It should be noted that the second motor 57 drives the second gear 58 to rotate, and when the second gear 58 rotates, it drives the third gear 510 to rotate, and when the third gear 510 rotates, it drives the transmission rod 59 located on the left side to rotate, and when the transmission rod 59 rotates, it drives the second bevel gear 513 to rotate, and when the second bevel gear 513 rotates, it drives the first bevel gear 512 to rotate, and when the first bevel gear 512 rotates, it drives the conveying roller 53 to rotate.
[0034] like Figure 4 , Figure 5 As shown, sprockets 514 are fixedly connected to the outer sides of the two transmission rods 59 away from the third gear 510 , and the side surfaces of the sprockets 514 are meshedly connected with chains 515 .
[0035] It should be noted that when the transmission rod 59 on the left side rotates, it drives the sprocket 514 on the left side to rotate. When the left sprocket 514 rotates, the two transmission rods 59 rotate synchronously in the same direction by relying on the chain 515, so that the left and right sides of the conveying roller 53 are subjected to balanced force.
[0036] The working principle of the utility model is as follows: first, the first motor 31 drives the first gear 32 to rotate, and when the first gear 32 rotates, it drives the gear ring 34 to rotate, and when the gear ring 34 rotates, it drives the rotating circle 33 to rotate, and when the rotating circle 33 rotates, it drives the conveying mechanism 5 to rotate. The first motor 31 drives the rotating circle 33 to rotate, so that the conveying mechanism 5 rotates as a whole, so that when the conveying mechanism 5 conveys the composite pipe, the rotating mechanism 3 rotates it, and the two mechanisms are combined with each other, so that the device can synchronously operate the composite pipe conveying and rotation, avoiding mutual interference between components, and finally, the electromagnetic telescopic rod 51 drives the rotating frame 52 to move, so that the two conveying rollers 53 are close to or away from each other, so that the conveying rollers 53 can clamp the composite pipe, and the second motor 57 drives the second gear 58 to rotate, and the second gear 58 rotates. When the transmission rod 59 rotates, it drives the second bevel gear 513 to rotate. When the second bevel gear 513 rotates, it drives the first bevel gear 512 to rotate. When the first bevel gear 512 rotates, it drives the conveying roller 53 to rotate. When the transmission rod 59 on the left side rotates, it drives the sprocket 514 on the left side to rotate. When the left sprocket 514 rotates, the two transmission rods 59 are caused to rotate synchronously in the same direction by relying on the chain 515, so that the left and right sides of the conveying roller 53 are balanced in force. The electromagnetic telescopic rod 51 drives the rotating mechanism 3 to approach each other to clamp the composite pipe. The second motor 57 drives the conveying roller 53 to rotate synchronously in the opposite direction, so that the conveying roller 53 conveys the composite pipe, which is beneficial to reduce the burden on workers and improve work efficiency.
[0037] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A polyethylene composite pipe processing clamping device, comprising a base plate (1), characterized in that: A mechanism frame (2) is fixedly connected to the middle of the upper surface of the base plate (1); a rotating mechanism (3) is rotatably connected to the inner side of the mechanism frame (2); a mounting plate (4) is fixedly connected to the inner side of the rotating mechanism (3) near the upper left side; and a conveying mechanism (5) is fixedly connected to the inner side of the rotating mechanism (3).
2. A polyethylene composite pipe processing and clamping device according to claim 1, characterized in that: The rotating mechanism (3) comprises a first motor (31), the lower side of which is fixedly connected to a position on the upper surface of the base plate (1) close to the right side, and the first motor (31) is located on the rear side of the mechanism frame (2), the output end of the first motor (31) is fixedly connected to a first gear (32), and the first gear (32) is located on the inner side of the side wall of the mechanism frame (2), the inner side of the mechanism frame (2) is rotatably connected to a rotating ring (33), the outer middle part of the rotating ring (33) is fixedly connected to a gear ring (34), the lower right side of the gear ring (34) is meshed and connected with the upper left side of the first gear (32), and the left side of the mounting plate (4) is fixedly connected to a position on the inner side of the rotating ring (33) close to the upper left side.
3. A polyethylene composite pipe processing and clamping device according to claim 2, characterized in that: The conveying mechanism (5) comprises an electromagnetic telescopic rod (51), one end of which is fixedly connected to the inner side of the rotating circle (33), and two electromagnetic telescopic rods (51) are symmetrically distributed up and down, one end of the two electromagnetic telescopic rods (51) close to each other is fixedly connected to a rotating frame (52), and the inner sides of the two rotating frames (52) are rotatably connected to conveying rollers (53).
4. A polyethylene composite pipe processing and clamping device according to claim 3, characterized in that: The left and right sides of the two conveying rollers (53) are rotatably connected to two movable blocks (54) that are symmetrically distributed on the left and right sides, and the front and rear sides of the four movable blocks (54) are movably sleeved with two limit rods (55) that are symmetrically distributed on the front and rear sides, and one end of the limit rods (55) that is away from each other is fixedly connected to a side of the rotating frame (52) away from the electromagnetic telescopic rod (51), and the outer sides of the eight limit rods (55) are movably sleeved with springs (56), and the springs (56) are located on a side of the movable block (54) close to the rotating frame (52).
5. A polyethylene composite pipe processing and clamping device according to claim 4, characterized in that: The inner side of the rotating circle (33) is rotatably connected to two transmission rods (59) symmetrically distributed on the left and right sides; the upper side of the mounting plate (4) is fixedly connected to a second motor (57); the output end of the second motor (57) is fixedly connected to a second gear (58); the outer side of the transmission rod (59) on the left side near the upper side is fixedly connected to a third gear (510); the front side of the third gear (510) is meshed and connected with the rear side of the second gear (58); the left and right sides of the two conveying rollers (53) are rotatably connected to a gear rack (511), the left and right sides of the two conveying rollers (53) are fixedly connected with a first bevel gear (512), the transverse walls of the four gear racks (511) are rotatably connected with a second bevel gear (513), and the left and right second bevel gears (513) located on the same side are arranged symmetrically with the center, and the side of the second bevel gear (513) close to the rotating rack (52) is meshed and connected with the side of the first bevel gear (512) away from the conveying roller (53), and the inner side of the second bevel gear (513) is movably sleeved on the outer side of the transmission rod (59).
6. A polyethylene composite pipe processing and clamping device according to claim 5, characterized in that: The outer sides of the two transmission rods (59) away from the third gear (510) are fixedly connected with sprockets (514), and the side surfaces of the sprockets (514) are meshingly connected with chains (515).
Citation Information
Patent Citations
Clamping device for processing polyethylene composite pipe
CN210389425U