Sponge dicing device
By designing a guide mechanism in the sponge cutting equipment, the guide space for positioning the sponge is formed, the problem of low sponge cutting accuracy is solved, efficient and accurate sponge cutting is achieved, and operation convenience and work efficiency are improved.
Patent Information
- Application Number
- CN202421832023.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-31
AI Technical Summary
Existing sponge cutting equipment is difficult to ensure the accuracy of the sponge position during the cutting process, resulting in low cutting accuracy.
A sponge cutting device is designed, including a base platform, a saw blade, a baffle and a guide mechanism. By setting a guide plate and a locking member perpendicular to the base platform, a guide space for positioning the sponge is formed to ensure the stability and accuracy of the sponge during the cutting process.
Through the design of the guide mechanism, the accuracy and consistency of the sponge cutting are significantly improved, ensuring the accurate size and neat appearance of the cut sponge, and enhancing the convenience of operation and work efficiency.
Smart Images
Figure CN222831909U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sponge cutting, in particular to a sponge cutting device. Background Art
[0002] After the sponge is generated, it is a whole and needs to be cut into different sizes according to different needs. The existing sponge cutting equipment sets a baffle on the working platform and adjusts the distance between the baffle and the saw blade to the required sponge thickness to achieve cutting the whole sponge into multiple pieces of the same thickness. The whole sponge is pushed by hand to slide along the baffle so that the saw blade cuts the sponge. In this way, it is inevitable that the position of the sponge will deviate if the sponge is pressed against the baffle by hand, thus affecting the cutting accuracy. Utility Model Content
[0003] In view of the above, the utility model provides a sponge cutting device to improve cutting accuracy.
[0004] The technical solution of this utility model:
[0005] The utility model provides a sponge cutting device, comprising a machine base platform, a saw blade, a baffle and a guide mechanism, wherein the saw blade is rotatably arranged on the machine base platform, the cutting section of the saw blade is perpendicular to the upper surface of the machine base platform, the baffle and the guide mechanism are arranged on the machine base platform and are respectively located on both sides of the cutting section of the saw blade, the guide mechanism comprises a guide plate slidably arranged on the machine base platform, and a locking member for locking the position of the guide plate, the guide plate is perpendicular to the machine base platform and is arranged parallel to the baffle, the cutting section of the saw blade is located between the guide plate and the baffle, and a guide space for positioning the sponge is formed between the guide plate and the baffle.
[0006] Furthermore, the guide mechanism also includes a slide rail, a slider and a slide seat, the two slide rails are fixed in parallel on the machine base platform, the slider is slidably arranged on the slide rails, the slide seat is fixed on the slider, and the guide plate is fixed on the slide seat.
[0007] Furthermore, the locking member is installed on the slider to lock the position of the slider.
[0008] Furthermore, the locking member includes a rotating shaft rotatably mounted on the sliding block, an eccentric wheel fixedly mounted on one end of the rotating shaft for tightening the sliding rail, and a handle fixedly mounted on one end of the rotating shaft.
[0009] Furthermore, the sliding block includes a block body and a roller rotatably connected to the block body, and the roller is reciprocatingly slidably arranged in a sliding groove of the sliding rail.
[0010] Furthermore, a scale ruler is arranged on the base platform along the sliding direction of the baffle, and the zero scale line of the scale ruler corresponds to the position of the saw blade.
[0011] Furthermore, it also includes a baffle adjustment mechanism for adjusting the distance between the baffle and the cutting section of the saw blade.
[0012] Furthermore, the baffle adjustment mechanism includes gears, racks, guide rods, sleeves and synchronous shafts. Racks and guide rods are provided on both sides of the machine base platform. Gears are meshed and installed on each rack. The sleeve can be slidably mounted on the guide rod. A splint is fixed on the sleeve. The splint is fixed to one end of the baffle. The synchronous shaft is fixedly passed through the two gears. A shaft seat is provided on the synchronous shaft, and the shaft seat is connected to the baffle.
[0013] Furthermore, the baffle adjustment mechanism includes a synchronous shaft, and hand wheels are respectively fixed at both ends of the synchronous shaft.
[0014] Furthermore, it also includes four transmission wheels and a driving motor. The four transmission wheels are square-shaped and mounted on the machine base platform. The saw blade is wound around the four transmission wheels. The driving motor is arranged at the bottom of the machine base platform and is connected to the transmission wheels at corresponding positions.
[0015] The sponge cutting device provided by the utility model realizes efficient and accurate cutting of sponge materials by cleverly designing the combination of saw blades, baffles and guide mechanisms. The specific beneficial effects are as follows:
[0016] 1. Improve cutting accuracy: By setting a guide plate perpendicular to the machine base platform and parallel to the baffle, and forming a guide space for positioning the sponge together with the saw blade, the sponge block is accurately guided into the cutting area, effectively limiting the movement of the sponge during the cutting process, thereby significantly improving the cutting accuracy and consistency, and ensuring the accurate size and neat appearance of the cut sponge.
[0017] 2. Enhanced operational convenience: The guide mechanism adopts a sliding design and is equipped with a locking piece to fix the position of the guide plate. This design allows users to flexibly adjust the distance between the guide plate and the baffle according to the needs of sponge blocks of different sizes without replacing or adjusting complex mechanical structures, greatly improving the convenience and flexibility of operation.
[0018] 3. Improve work efficiency: Since the cutting process is stable and precise, it reduces the time wasted due to repeated adjustments or rework. At the same time, the rotatable setting of the saw blade also ensures the cutting speed, which improves the overall work efficiency of sponge cutting.
[0019] The preferred implementation scheme of the utility model and its beneficial effects will be further described in detail in conjunction with specific implementation methods. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention, but should not constitute a limitation to the present invention. In the accompanying drawings:
[0021] Figure 1 This is a three-dimensional assembly diagram of the sponge cutting device of the utility model;
[0022] Figure 2 This is a front view of the sponge cutting device of the utility model;
[0023] Figure 3 It is a top view of the sponge cutting device of the utility model.
[0024] Explanation of the accompanying figures: base platform 1, saw blade 2, baffle 3, guide mechanism 4, guide plate 41, locking member 42, slide rail 43, slider 44, sliding seat 45, scale ruler 5, baffle adjustment mechanism 6, gear 61, rack 62, guide rod 63, sleeve 64, synchronization shaft 65, handwheel 66, transmission wheel 7, drive motor 8, tensioning assembly 9. DETAILED DESCRIPTION
[0025] The specific implementation of the present invention is described in detail below in conjunction with the accompanying drawings. It should be understood that the specific implementation described here is only used to illustrate and explain the present invention, and is not used to limit the present invention.
[0026] See also Figures 1 to 3 The utility model provides a sponge cutting device, including a base platform 1, a saw blade 2, a baffle 3 and a guide mechanism 4. The saw blade 2 is rotatably arranged on the base platform 1. The cutting section of the saw blade 2 is perpendicular to the upper surface of the base platform 1. The baffle 3 and the guide mechanism 4 are arranged on the base platform 1 and are respectively located on both sides of the cutting section of the saw blade 2. The guide mechanism 4 includes a guide plate 41 slidably arranged on the base platform 1, and a locking member 42 for locking the position of the guide plate 41. The guide plate 41 is perpendicular to the base platform 1 and is arranged parallel to the baffle 3. The cutting section of the saw blade 2 is located between the guide plate 41 and the baffle 3. A guide space for positioning the sponge is formed between the guide plate 41 and the baffle 3.
[0027] The sponge cutting device provided by the utility model realizes efficient and accurate cutting of sponge materials by cleverly designing the combination of the saw blade 2, the baffle 3 and the guide mechanism 4. The specific beneficial effects are as follows:
[0028] 1. Improve cutting accuracy: By setting a guide plate 41 perpendicular to the base platform 1 and parallel to the baffle, and forming a guide space for positioning the sponge together with the saw blade 2, the sponge block is accurately guided into the cutting area, which effectively limits the movement of the sponge during the cutting process, thereby significantly improving the cutting accuracy and consistency, and ensuring the accurate size and neat appearance of the cut sponge.
[0029] 2. Enhanced operational convenience: The guide mechanism 4 adopts a sliding design and is equipped with a locking member 42 to fix the position of the guide plate 41. This design allows the user to flexibly adjust the distance between the guide plate 41 and the baffle 3 according to the requirements of sponge blocks of different sizes without replacing or adjusting complex mechanical structures, which greatly improves the convenience and flexibility of operation.
[0030] 3. Improve work efficiency: Since the cutting process is stable and precise, time wasted due to repeated adjustments or rework is reduced. At the same time, the rotatable setting of the saw blade 2 also ensures the cutting speed, thereby improving the overall work efficiency of sponge cutting.
[0031] In this embodiment, the guide mechanism 4 further includes a slide rail 43, a slider 44 and a slide seat 45. The two slide rails 43 are fixed in parallel on the base platform 1, the slider 44 is slidably disposed on the slide rails 43, and the slide seat 45 is fixed on the slider 44. The guide plate 41 is fixed on the slide seat 45. The locking member 42 is installed on the slider 44 to lock the position of the slider 44.
[0032] The locking member 42 includes a rotating shaft rotatably mounted on the slider 44, an eccentric wheel fixedly mounted on one end of the rotating shaft for tightening the slide rail 43, and a handle fixedly mounted on one end of the rotating shaft. By pulling the handle, the rotating shaft drives the eccentric wheel to tighten or leave the slide rail 43. It can be understood that in other embodiments, the locking member 42 can be tightened by bolts.
[0033] The slider 44 includes a block body and a roller rotatably connected to the block body. The roller is reciprocatingly slidably disposed in a slide groove of the slide rail 43 .
[0034] A scale ruler 5 is provided on the machine base platform 1 along the sliding direction of the baffle plate 3, and the zero scale line of the scale ruler 5 corresponds to the position of the saw blade 2. This facilitates accurate adjustment of the cutting thickness.
[0035] The sponge cutting device provided by the utility model also includes a baffle adjustment mechanism 6 for adjusting the distance between the baffle 3 and the cutting section of the saw blade 2. The baffle adjustment mechanism 6 includes a gear 61, a rack 62, a guide rod 63, a sleeve 64, a synchronous shaft 65 and a hand wheel 66. Racks 62 and guide rods 63 are provided on both sides of the machine base platform 1. A gear 61 is meshed and installed on each rack 62, and the sleeve 64 is slidably sleeved on the guide rod 63. A clamp is fixed on the sleeve 64, and the clamp is fixed to one end of the baffle 3. The synchronous shaft 65 is fixedly penetrated by the two gears 61, and a shaft seat is provided on the synchronous shaft 65, and the shaft seat is connected to the baffle 3. Hand wheels 66 are respectively fixed at both ends of the synchronous shaft 65. By rotating the hand wheel 66, the synchronous shaft 65 and the gear 61 are driven to move along the rack 62, and the sleeve 64 moves correspondingly along the guide rod 63, and the clamp and the shaft seat drive the baffle 3 to move accordingly, so as to adjust the position of the baffle 3.
[0036] The sponge cutting device provided by the utility model also includes four transmission wheels 7 and a driving motor 8. The four transmission wheels 7 are mounted on the machine base platform 1 in a square shape, and the saw blade 2 is wound around the four transmission wheels 7. The driving motor 8 is arranged at the bottom of the machine base platform 1 and is connected to the transmission wheels 7 at the corresponding positions, thereby driving the four transmission wheels 7 to rotate synchronously.
[0037] The sponge cutting device provided by the utility model further comprises a tensioning assembly 9 installed at the bottom of the base platform 1 for adjusting the position of the driving wheel 7 .
[0038] In the description of the present invention, it should be noted that the terms "upper", "lower", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying importance; the words "bottom surface" and "top surface", "inside" and "outside" refer to the geometric direction toward or away from a specific component, respectively.
[0039] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. In addition, in the description of the present invention, unless otherwise specified, "plurality" means two or more.
[0040] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A sponge cutting device, characterized in that: The invention comprises a machine base platform (1), a saw blade (2), a baffle (3) and a guide mechanism (4); the saw blade (2) is rotatably arranged on the machine base platform (1); the cutting section of the saw blade (2) is perpendicular to the upper surface of the machine base platform (1); the baffle (3) and the guide mechanism (4) are arranged on the machine base platform (1) and are respectively located on both sides of the cutting section of the saw blade (2); the guide mechanism (4) comprises a guide plate (41) slidably arranged on the machine base platform (1) and a locking member (42) for locking the position of the guide plate (41); the guide plate (41) is perpendicular to the machine base platform (1) and is arranged parallel to the baffle (3); the cutting section of the saw blade (2) is located between the guide plate (41) and the baffle (3); a guide space for positioning the sponge is formed between the guide plate (41) and the baffle (3).
2. The sponge cutting device according to claim 1, characterized in that: The guide mechanism (4) further comprises a slide rail (43), a slider (44) and a slide seat (45); the two slide rails (43) are fixed in parallel on the machine base platform (1); the slider (44) is slidably arranged on the slide rails (43); the slide seat (45) is fixed on the slider (44); and the guide plate (41) is fixed on the slide seat (45).
3. The sponge cutting device according to claim 2, characterized in that: The locking member (42) is mounted on the slider (44) to lock the position of the slider (44).
4. The sponge cutting device according to claim 3, characterized in that: The locking member (42) comprises a rotating shaft rotatably mounted on the slider (44), an eccentric wheel fixedly mounted on one end of the rotating shaft for tightening the slide rail (43), and a handle fixedly mounted on one end of the rotating shaft.
5. The sponge cutting device according to claim 2, characterized in that: The slider (44) comprises a block body and a roller rotatably connected to the block body, and the roller is reciprocatingly slidably arranged in a slide groove of the slide rail (43).
6. The sponge cutting device according to claim 1, characterized in that: A scale ruler (5) is provided on the base platform (1) along the sliding direction of the baffle (3), and the zero scale line of the scale ruler (5) corresponds to the position of the saw blade (2).
7. The sponge cutting device according to claim 1, characterized in that: It also includes a baffle adjustment mechanism (6) for adjusting the distance between the baffle (3) and the cutting section of the saw blade (2).
8. The sponge cutting device according to claim 7, characterized in that: The baffle adjustment mechanism (6) comprises a gear (61), a rack (62), a guide rod (63), a sleeve (64) and a synchronous shaft (65). Racks (62) and guide rods (63) are provided on both sides of the machine base platform (1). A gear (61) is meshed and installed on each rack (62). The sleeve (64) is slidably sleeved on the guide rod (63). A clamping plate is fixed on the sleeve (64). The clamping plate is fixed to one end of the baffle (3). The synchronous shaft (65) is fixedly penetrated by the two gears (61). A shaft seat is provided on the synchronous shaft (65). The shaft seat is connected to the baffle (3).
9. The sponge cutting device according to claim 8, characterized in that: The baffle adjustment mechanism (6) comprises a synchronous shaft (65), and hand wheels (66) are respectively fixed at both ends of the synchronous shaft (65).
10. The sponge cutting device according to claim 1, characterized in that: The machine also comprises four transmission wheels (7) and a driving motor (8); the four transmission wheels (7) are mounted on a machine base platform (1) in a square shape; the saw blade (2) is wound around the four transmission wheels (7); and the driving motor (8) is arranged at the bottom of the machine base platform (1) and is drivingly connected to the transmission wheels (7) at corresponding positions.