Cold patch material on-site mixing device
By adopting a combination design of worm, gear and mixing rod in the cold feed site mixing device, the full and uniform mixing of cold feeding is achieved, solving the uneven mixing and wear problems caused by the mixing rod at a fixed position, and improving production quality and portability.
Patent Information
- Application Number
- CN202421488213.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-06-27
AI Technical Summary
In the existing cold feed on-site mixing device, the mixing rod at a fixed position will create dead corners during the stirring process, resulting in uneven mixing of materials, and some areas of the mixer wear quickly, resulting in equipment damage and extended maintenance cycle.
A cold feed on-site mixing device is designed, which adopts a combination of worm, driving gear, worm gear, connecting rod, gear and mixing rod. Through the rotation of the tooth column and the mixing column, the cold feeding is fully mixed, and the portability of the device is improved through the design of universal wheels and push handles.
It achieves more full and even mixing of cold feed, solves the problem of insufficient mixing of the mixing rod at fixed locations, improves the production quality of the product, and reduces transportation and maintenance costs through portability design.
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Figure CN222832082U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mixing devices, in particular to an on-site mixing device for cold patching materials. Background Art
[0002] Cold patch is a material used in pavement maintenance and construction, typically composed of crushed stone, sand, cement, and other additives. It is suitable for temporary repairs and small-scale projects. Cold patch generally has a lower construction cost and a shorter setting time. Mixing is required to ensure that the various raw materials are thoroughly mixed to obtain a uniform composition.
[0003] On-site cold patch material mixing equipment enables on-site customization and just-in-time production, improving construction efficiency and flexibility. Existing mixing equipment primarily consists of a motor-driven mixing rod that rotates fixedly within a tank, ensuring uniform mixing of the cold patch material. Material ratios and formulations can be adjusted promptly based on specific project requirements to ensure the production of qualified cold patch material. Furthermore, the use of on-site mixing equipment reduces material transportation costs and reliance on pre-cold patch material, helping to reduce carbon emissions and resource waste.
[0004] However, during the mixing process of the cold patch material on-site mixing device in the prior art, the fixed-position mixing rod will produce dead corners, that is, some areas cannot be fully stirred, resulting in uneven material mixing or local composition deviation. At the same time, the fixed-position mixing rod will cause some areas of the mixer to wear faster, while other areas will wear slower, accelerating the damage and maintenance cycle of the equipment. Therefore, a cold patch material on-site mixing device is proposed to solve the above problems. Summary of the Invention
[0005] In order to make up for the above deficiencies, the present invention provides a cold patch material on-site mixing device, which aims to improve the problem of insufficient mixing of the mixing rod at a fixed position in the cold patch material on-site mixing device in the prior art.
[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0007] The top of the mixing tank is fixedly connected with a feeding pipe, the top of the mixing tank is fixedly connected with an electric motor, the output end of the motor is fixedly connected with a worm gear, the outer wall of the worm gear is fixedly connected with a driving gear, the top of the inner wall of the mixing tank is fixedly connected with a fixed rod 1, one side of the outer wall of the fixed rod 1 is rotatably connected to the worm gear, the outer wall of the worm gear is meshed with the outer wall of the worm gear, the top of the inner wall of the mixing tank is fixedly connected with a gear column, the outer wall of the gear column is slidably connected with a gear 2, the top of the inner wall of the mixing tank is fixedly connected with a fixed rod 2, one side of the outer wall of the fixed rod 2 is rotatably connected to the gear 1, the outer wall of the gear 1 is fixedly connected to the limiting block 2, the outer wall of the limiting block 1 is rotatably connected with a connecting rod, the outer wall of the connecting rod is rotatably connected to one side of the outer wall of the limiting block 2, the bottom of the mixing tank is fixedly connected with a control valve, the outer wall of the gear column is provided with a mixing assembly, and the mixing assembly is used to mix the cold patch material in the mixing tank;
[0008] As a further description of the above technical solution:
[0009] The mixing assembly includes a mixing column and a mixing rod, wherein the outer wall of the mixing column is fixedly connected to the outer wall of the tooth column, and one side of the outer wall of the mixing rod is fixedly connected to the outer wall of the mixing column;
[0010] As a further description of the above technical solution:
[0011] The outer wall of the mixing tank is fixedly connected with a fixing ring, and the interior of the fixing ring is fixedly connected with a universal wheel;
[0012] As a further description of the above technical solution:
[0013] The top of the fixing ring is fixedly connected to the outer shell, and the inner wall of the outer shell is slidably connected to a sliding column;
[0014] As a further description of the above technical solution:
[0015] The top of the sliding column is fixedly connected to a push handle, and the inner wall of the push handle is slidably connected to a push block;
[0016] As a further description of the above technical solution:
[0017] A spring is provided between the push block and the slide column;
[0018] As a further description of the above technical solution:
[0019] One end of the spring is fixedly connected to the bottom of the push block, and the other end of the spring is fixedly connected to the top of the sliding column;
[0020] As a further description of the above technical solution:
[0021] One side of the outer wall of the sliding column is rotatably connected with a clamping column.
[0022] The utility model has the following beneficial effects:
[0023] In the utility model, a more sufficient mixing effect of the cold patch material is achieved through the cooperation between the worm, driving gear, worm wheel, connecting rod, gear one, gear two tooth columns and mixing rod, solving the problem of insufficient mixing of the mixing rod in a fixed position and improving the production quality of the product.
[0024] When the cam is pulled up, the spring is released, and the sliding column moves upward, so that the post can reach the new slot and re-engage in it, thus completing the extension of the push handle. The push handle is pushed to the site where mixing of materials is required, driving the universal wheel to rotate, thus solving the problem that the cold patch material mixing device cannot be moved and improving the portability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a three-dimensional schematic diagram of a cold patch material on-site mixing device proposed by the utility model;
[0026] Figure 2 This is a schematic diagram of the internal structure of a mixing rod of a cold patch material on-site mixing device proposed in the present invention;
[0027] Figure 3 for Figure 2 Enlarged view of point A in the middle;
[0028] Figure 4 This is a schematic diagram of the internal structure of a push handle of a cold patch material on-site mixing device proposed by the present invention;
[0029] Figure 5 for Figure 3 Enlarged view of point B in the middle.
[0030] Legend:
[0031] 1. Feed pipe; 2. Mixing tank; 3. Push handle; 4. Outer shell; 5. Motor; 6. Drive gear; 7. Worm; 8. Worm wheel; 9. Limit block 1; 10. Connecting rod; 11. Limit block 2; 12. Gear 1; 13. Gear column; 14. Gear 2; 15. Mixing column; 16. Mixing rod; 17. Control valve; 18. Universal wheel; 19. Push block; 20. Spring; 21. Sliding column; 22. Clamping column; 23. Fixed rod 1; 24. Fixed rod 2; 25. Fixed ring. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0033] Reference Figure 1 - Figure 3 , the utility model provides an embodiment: a cold patch material on-site mixing device, including a mixing tank 2, a material delivery pipe 1 is fixedly connected to the top of the mixing tank 2, a motor 5 is fixedly connected to the top of the mixing tank 2, a worm 7 is fixedly connected to the output end of the motor 5, a driving gear 6 is fixedly connected to the outer wall of the worm 7, a fixed rod 23 is fixedly connected to the top of the inner wall of the mixing tank 2, a worm wheel 8 is rotatably connected to one side of the outer wall of the fixed rod 23, the outer wall of the worm wheel 8 is meshed with the outer wall of the worm 7, a limited block 9 is fixedly connected to the outer wall of the worm wheel 8, and the top of the inner wall of the mixing tank 2 is rotatably connected to the A gear column 13 is connected, and a gear 2 14 is slidably connected to the outer wall of the gear column 13. A fixing rod 24 is fixedly connected to the top of the inner wall of the mixing tank 2. One side of the outer wall of the fixing rod 24 is rotatably connected to a gear 12. One side of the outer wall of the gear 12 is fixedly connected to a limit block 2 11. One side of the outer wall of the limit block 19 is rotatably connected to a connecting rod 10. One side of the outer wall of the connecting rod 10 is rotatably connected to one side of the outer wall of the limit block 2 11. A control valve 17 is fixedly connected to the bottom of the mixing tank 2. A mixing assembly is provided on the outer wall of the gear column 13. The mixing assembly is used to mix the cold patch material inside the mixing tank 2.
[0034] Specifically, the cold patch material to be mixed is transported to the inside of the mixing tank 2 through the feed pipe 1, and the motor 5 is started to drive the worm 7 to rotate, thereby driving the drive gear 6 to rotate. Since the outer wall of the gear 2 14 is meshed with the outer wall of the drive gear 6, the rotation of the drive gear 6 drives the rotation of the gear 2 14. Since the outer wall of the tooth column 13 is provided with a protrusion, the rotation of the gear 2 14 drives the rotation of the tooth column 13, further driving the rotation of the mixing column 15. The rotation of the mixing column 15 drives the rotation of the mixing rod 16. Since the outer wall of the worm 7 is meshed with the outer wall of the worm wheel 8, the rotation of the worm 7 drives the rotation of the worm wheel 8, thereby This drives the limit block 19 to rotate, and the limit block 19 drives the connecting rod 10 to do crank motion, and the connecting rod 10 drives the limit block 2 11 to move. Since the limit block 2 11 is longer, the connecting rod 10 can only drive the limit block 2 11 to swing up and down, thereby driving the gear 12 to rotate back and forth, and further driving the gear column 13 to do up and down reciprocating motion. The mixing rod 16 reciprocates up and down while rotating, so that the cold patch material inside the mixing tank 2 is mixed more fully and evenly. After the mixing is completed, the control valve 17 is opened, so that the mixed cold patch material is output from the mixing tank 2, completing the sufficient mixing of the cold patch material.
[0035] Reference Figure 2 The mixing assembly includes a mixing column 15 and a mixing rod 16. The outer wall of the mixing column 15 is fixedly connected to the outer wall of the tooth column 13, and one side of the outer wall of the mixing rod 16 is fixedly connected to the outer wall of the mixing column 15;
[0036] Specifically, the rotation of the tooth column 13 drives the mixing column 15 to rotate, thereby driving the mixing rod 16 to rotate. At the same time, the tooth column 13 makes an up and down reciprocating motion, driving the mixing column 15 and the mixing rod 16 to make an up and down reciprocating motion, so that the cold patch material inside the mixing tank 2 is mixed more fully, solving the problem of insufficient mixing of the mixing rod 16 in a fixed position of the cold patch material on-site mixing device, and improving the production quality of the product.
[0037] Reference Figure 4 and Figure 5 The outer wall of the mixing tank 2 is fixedly connected with a fixing ring 25, the inside of the fixing ring 25 is fixedly connected with a universal wheel 18, the top of the fixing ring 25 is fixedly connected with the outer shell 4, the inner wall of the outer shell 4 is slidably connected with a sliding column 21, the top of the sliding column 21 is fixedly connected with a push handle 3, the inner wall of the push handle 3 is slidably connected with a pressing block 19, a spring 20 is provided between the pressing block 19 and the sliding column 21, one end of the spring 20 is fixedly connected to the bottom of the pressing block 19, and the other end of the spring 20 is fixedly connected to the top of the sliding column 21, and one side of the outer wall of the sliding column 21 is rotatably connected with a card column 22;
[0038] The spring 20 makes the push block 19 always on the surface of the push handle 3, and the slide post 21 moves upward, driving the post 22 to rotate, so that the post 22 reaches the new latch position and is locked again, achieving the locking effect. The latch position is provided with multiple, and the height of the push handle 3 can be set according to different pushing requirements, completing the extension of the push handle 3. The position of the outer shell 4 is arranged at a certain tilt angle with the fixing ring 25, which makes it easier to push the device. Pushing the push handle 3 drives the universal wheel 18 to rotate, completing the pushing of the device to different working sites, thereby improving the portability of the device.
[0039] Working principle: First, press the button 19 to compress the spring 20, and at the same time, the slide 21 moves downward, thereby driving the card column 22 to rotate, causing one end of the card column 22 to leave the bayonet, and then pull the push handle 3 upward to drive the slide column 21 to slide on the inner wall of the outer shell 4. When the push handle 3 is pulled to the appropriate position, release the button 19, driving the spring 20 to extend, so that the button 19 returns to the initial position before pressing, and at the same time, the slide 21 moves upward, driving the card column 22 to rotate, so that the card column 22 reaches the new bayonet position and is re-engaged, completing the extension of the push handle 3, and pushing the push handle 3 to the site where the materials need to be mixed, driving the universal wheel 18 to rotate. After arriving at the site, the cold patch material that needs to be mixed is transported to the inside of the mixing tank 2 through the feed pipe 1, and the starting motor 5 drives the worm 7 to rotate, thereby driving the drive gear 6 to rotate. The outer wall of gear 2 14 is meshed with the outer wall of driving gear 6. The rotation of driving gear 6 drives the rotation of gear 2 14, thereby driving the rotation of tooth column 13, further driving the rotation of mixing column 15, and the rotation of mixing column 15 drives the rotation of mixing rod 16. Since the outer wall of worm 7 is meshed with the outer wall of worm wheel 8, the rotation of worm 7 drives the rotation of worm wheel 8, thereby driving the rotation of limit block 1 9, and limit block 1 9 drives connecting rod 10 to do crank motion, and connecting rod 10 drives limit block 2 11 to move. Since the length of limit block 2 11 is long, connecting rod 10 can only drive limit block 2 11 to swing up and down, thereby driving gear 12 to rotate back and forth, and further driving tooth column 13 to do reciprocating motion up and down. After mixing is completed, control valve 17 is opened, so that the cold patch material after mixing is output from mixing tank 2, completing the full mixing of the cold patch material.
[0040] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A cold patch material on-site mixing device, comprising a mixing tank (2), characterized in that: The top of the mixing tank (2) is fixedly connected to a feed pipe (1), the top of the mixing tank (2) is fixedly connected to an electric motor (5), the output end of the electric motor (5) is fixedly connected to a worm (7), the outer wall of the worm (7) is fixedly connected to a driving gear (6), the top of the inner wall of the mixing tank (2) is fixedly connected to a fixing rod (23), one side of the outer wall of the fixing rod (23) is rotatably connected to a worm wheel (8), the outer wall of the worm wheel (8) is meshed with the outer wall of the worm (7), one side of the outer wall of the worm wheel (8) is fixedly connected to a limiting block (9), the top of the inner wall of the mixing tank (2) is rotatably connected to a tooth column (13), the outer wall of the tooth column (13) is The wall is slidably connected to a gear 2 (14); a fixing rod 2 (24) is fixedly connected to the top of the inner wall of the mixing tank (2); a gear 1 (12) is rotatably connected to one side of the outer wall of the fixing rod 2 (24); a limit block 2 (11) is fixedly connected to one side of the outer wall of the gear 1 (12); a connecting rod (10) is rotatably connected to one side of the outer wall of the limit block 1 (9); a connecting rod (10) is rotatably connected to one side of the outer wall of the limit block 2 (11); a control valve (17) is fixedly connected to the bottom of the mixing tank (2); a mixing assembly is provided on the outer wall of the tooth column (13); the mixing assembly is used to mix the cold patch material inside the mixing tank (2).
2. A cold patch material on-site mixing device according to claim 1, characterized in that: The mixing assembly comprises a mixing column (15) and a mixing rod (16), wherein the outer wall of the mixing column (15) is fixedly connected to the outer wall of the tooth column (13), and one side of the outer wall of the mixing rod (16) is fixedly connected to the outer wall of the mixing column (15).
3. The cold patch material on-site mixing device according to claim 1, characterized in that: A fixing ring (25) is fixedly connected to the outer wall of the mixing tank (2), and a universal wheel (18) is fixedly connected inside the fixing ring (25).
4. A cold patch material on-site mixing device according to claim 3, characterized in that: The top of the fixing ring (25) is fixedly connected to the outer shell (4), and the inner wall of the outer shell (4) is slidably connected to a sliding column (21).
5. A cold patch material on-site mixing device according to claim 4, characterized in that: The top of the sliding column (21) is fixedly connected to a push handle (3), and the inner wall of the push handle (3) is slidably connected to a push block (19).
6. A cold patch material on-site mixing device according to claim 5, characterized in that: A spring (20) is provided between the push block (19) and the slide column (21).
7. A cold patch material on-site mixing device according to claim 6, characterized in that: One end of the spring (20) is fixedly connected to the bottom of the push block (19), and the other end of the spring (20) is fixedly connected to the top of the sliding column (21).
8. A cold patch material on-site mixing device according to claim 4, 5 or 6, characterized in that: A clamping column (22) is rotatably connected to one side of the outer wall of the sliding column (21).