Color master batch extruder

The position and rotation of the mold ring are controlled by hydraulic push rods and ejection mechanisms, and the problem of large area occupied by the replacement of existing masterbatch extruder dies is solved, rapid installation and disassembly are achieved, and the practicality and production efficiency of the equipment are improved.

CN222832142UActive Publication Date: 2025-05-06NINGBO HEXING NEW MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421879907.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-05-06
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

The existing masterbatch extruder occupies a large area of ​​the site when replacing the mold, and the number of molds is limited, and its practicality is low.

Method used

A masterbatch extruder is designed to control the position and rotation of the mold ring through a hydraulic push rod and an ejection mechanism, so that the axis line of the mold ring corresponds to the axis line of the discharge pipe, so as to achieve rapid installation and removal of the mold ring.

Benefits of technology

It effectively reduces the footprint of multiple mold rings, improves the practicality of the equipment, simplifies the mold replacement and disassembly process, and improves the processing and production efficiency of masterbatches.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a color master batch extruder which comprises a discharging pipe, a discharging screw rod is arranged in the discharging pipe, a positioning convex ring is arranged at a discharging port of the discharging pipe, a limiting plate is arranged on the side wall of the discharging pipe, and a hydraulic push rod is arranged at the end, away from the discharging port, of the inner side of the limiting plate. An oil cylinder of the hydraulic push rod is fixedly connected with the limiting plate, a sliding rod is fixedly arranged at the sliding end of the hydraulic push rod, a plurality of supporting rings are arranged on the outer surface of the sliding rod in a sleeving mode, a mold ring is arranged on one side of each supporting ring, and the mold rings are matched with the positioning convex rings. The utility model relates to the technical field of color master batch extrusion equipment. According to the color master batch extruder, compared with the prior art, when not used, all the mold rings are located at the upper end of the limiting plate, and the axial leads of all the mold rings are located on the same straight line, so that the occupied area of the multiple mold rings can be effectively reduced, and the practicability of equipment can be effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of masterbatch extrusion equipment, in particular to a masterbatch extruder. Background Art

[0002] The full name of masterbatch is masterbatch, also called color seed. It is a new type of colorant for polymer materials, also called pigment preparation. Masterbatch is composed of three basic elements: pigment or dye, carrier and additive. It is an aggregate obtained by uniformly attaching an extraordinary amount of pigment to the resin. It can be called pigment concentrate, so its coloring power is higher than the pigment itself. When processing, a small amount of masterbatch is mixed with uncolored resin to achieve colored resin or products with different designed pigment concentrations.

[0003] Masterbatch is usually produced by extrusion by an extruder. When the extruder extrude mica particles, the mold at the discharge port is replaced to prepare the required mica particles of different shapes.

[0004] Chinese patent publication number CN220576580U relates to a masterbatch extruder, comprising a shell, one side of the top end of the outer wall of the shell is fixedly connected to a storage tank, the end of the storage tank away from the shell is fixedly connected to a feed pipe, the inner wall of the shell and located below the storage tank is provided with an extrusion component, and the end of the shell away from the storage tank is provided with a mold replacement assembly for replacing the extrusion mold. In the utility model, a conversion motor can be provided to drive the fixed disk and the fixed ring to rotate, and the fixed ring can be provided with extrusion molds of different shapes. Through the above method, it can be known that the utility model can improve the replacement efficiency of the extrusion mold, and at the same time, there is no need to cool the extruder during replacement, so it can improve the processing and production efficiency of the masterbatch to a certain extent, so that it is more convenient for personnel to use.

[0005] The above patent mainly drives the fixed disk to rotate by a conversion motor to match different extrusion molds with the feed pipe. However, this method has a large volume of the fixed disk, occupies a large site area, and the number of installed molds is limited, so it is less practical. Utility Model Content

[0006] According to the shortcomings of the prior art, the purpose of the utility model is to provide a masterbatch extruder to solve the technical problems mentioned in the above background technology.

[0007] The above technical objectives of the utility model are achieved through the following technical solutions:

[0008] A masterbatch extruder comprises a discharge pipe, a discharge screw is arranged inside the discharge pipe, a positioning convex ring is arranged at the discharge port of the discharge pipe, a limiting plate is arranged on the side wall of the discharge pipe, a hydraulic push rod is arranged on the inner end of the limiting plate away from the discharge port, the oil cylinder of the hydraulic push rod is fixedly connected to the limiting plate, a sliding rod is fixedly arranged on the sliding end of the hydraulic push rod, a plurality of support rings are sleeved on the outer surface of the sliding rod, a mold ring is arranged on one side of the support ring, the mold ring cooperates with the positioning convex ring, and an ejection mechanism is arranged on the end of the limiting plate close to the discharge port.

[0009] Furthermore, the outer side wall of one end of the positioning convex ring away from the discharge pipe is arranged in an arc shape, and the diameter of the inner ring of the mold ring is equal to the diameter of the outer ring of the positioning convex ring.

[0010] Furthermore, the support ring is rectangular in shape, and one end is semicircular, the semicircular end of the support ring is provided with a mounting hole that matches the sliding rod, and the right-angle end of the support ring is provided with a mounting groove.

[0011] Furthermore, the limiting plate is L-shaped and has an arc-shaped corner. The inner plane of the limiting plate corresponds to the two side wall planes of the support ring respectively, and a shock-absorbing pad is provided on the inner side of the limiting plate.

[0012] Furthermore, the diameter of the sliding rod is smaller than the diameter of the sliding end of the hydraulic push rod, a limiting ring is provided at one end of the sliding rod away from the hydraulic push rod, and the two side surfaces of the adjacent support rings are in contact with each other, and the side surfaces of the two support rings located at both ends of the sliding rod are in contact with the side walls of the limiting ring and the end walls of the sliding end of the hydraulic push rod respectively.

[0013] Furthermore, the ejection mechanism includes a support groove and a switching motor, an adjustment ring is arranged inside the support groove, an adjustment gear is arranged on the motor shaft of the switching motor, and a tooth groove meshing with the adjustment gear is formed on the outer wall of the adjustment ring.

[0014] In summary, the present invention includes at least one of the following beneficial technical effects:

[0015] 1. Compared with the prior art, the masterbatch extruder has each die ring at the upper end of the limit plate when not in use, and the axis lines of each die ring are on the same straight line, so the floor space occupied by multiple die rings can be effectively reduced, and the practicability of the equipment can be effectively improved;

[0016] 2. This masterbatch extruder pushes the mold ring through the hydraulic push rod to control the position of the mold ring and the discharge port, and then controls the mold ring to rotate through the ejection mechanism so that the axis of the mold ring corresponds to the axis of the discharge pipe, and then pushes the mold ring through the hydraulic push rod to make the mold ring sleeve at the position of the positioning convex ring, thereby achieving the purpose of quickly installing the mold ring;

[0017] 3. In this masterbatch extruder, when removing the mold ring, the mold ring is pushed by a hydraulic push rod to pull the mold ring out of the positioning convex ring. After the mold ring is completely out of the positioning convex ring, the mold ring is pushed back to the side of the limit plate away from the discharge pipe by the ejection mechanism, so as to achieve the effect of quickly removing the mold ring. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0019] Figure 1 This is a schematic diagram of the structure of a masterbatch extruder of the utility model. Figure 1 .

[0020] Figure 2 This is a schematic diagram of the structure of a masterbatch extruder of the utility model. Figure 2 .

[0021] Figure 3 The schematic diagram of the structure of the ejection mechanism of a masterbatch extruder of the utility model Figure 1 .

[0022] Figure 4 The schematic diagram of the structure of the ejection mechanism of a masterbatch extruder of the utility model Figure 2 .

[0023] Figure 5 The utility model is a schematic diagram of the structure of the support ring and the adjustment ring of the masterbatch extruder.

[0024] In the figure, 1. discharge pipe; 2. discharge screw; 3. positioning convex ring; 4. limit plate; 5. hydraulic push rod; 6. sliding rod; 7. support ring; 8. mold ring; 9. ejection mechanism; 91. support groove; 92. adjustment ring; 93. adjustment gear; 10. mounting hole; 11. mounting groove. DETAILED DESCRIPTION

[0025] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0026] Example:

[0027] Reference Figure 1 - Figure 5 The utility model discloses a masterbatch extruder, comprising a discharge pipe 1, a discharge screw 2 is arranged inside the discharge pipe 1, a positioning convex ring 3 is arranged at the discharge port of the discharge pipe 1, a feed hopper and a driving motor for driving the discharge screw 2 are arranged at the end of the discharge pipe 1 away from the positioning convex ring 3, wherein the feed hopper and the driving motor are both prior art and are not shown in the figure, a limiting plate 4 is arranged on the side wall of the discharge pipe 1, a hydraulic push rod 5 is arranged at the end of the inner side of the limiting plate 4 away from the discharge port, the oil cylinder of the hydraulic push rod 5 is fixedly connected to the limiting plate 4, a sliding rod 6 is fixedly arranged at the sliding end of the hydraulic push rod 5, a plurality of support rings 7 are sleeved on the outer surface of the sliding rod 6, a mold ring 8 is arranged on one side of the support ring 7, the mold ring 8 cooperates with the positioning convex ring 3, and an ejection mechanism 9 is arranged at the end of the limiting plate 4 close to the discharge port.

[0028] In this embodiment, when in use, multiple mold rings 8 are connected to the support rings 7 at corresponding positions respectively, and the mold rings 8 and the support rings at each position are in contact with one end of the limit plate 4 away from the discharge pipe 1. When the mold needs to be set on the end of the discharge pipe 1, the mold ring 8 to be used is pushed to the position of the discharge port by the hydraulic push rod 5, and the mold ring 8 is passed over the end surface of the positioning convex ring 3 toward one side of the hydraulic push rod 5. At this time, the mold ring 8 is pushed upward by the ejection mechanism 9, so that the mold ring 8 and the corresponding support ring 7 are rotated sideways in the circumferential direction of the sliding rod 6. The mold ring 8 is moved to the position corresponding to the discharge port, and the mold ring 8 is moved to the position of the discharge port by the hydraulic push rod 5, so that the mold ring 8 is sleeved at the position of the discharge port, thereby achieving the effect of facilitating the replacement of the mold ring 8. When the mold ring 8 needs to be replaced, the mold ring 8 is pushed again by the hydraulic push rod 5 to pull the mold ring 8 out of the positioning convex ring 3. After the mold ring 8 is completely out of the positioning convex ring 3, the mold ring 8 is pushed back to the side of the limiting plate 4 away from the discharge pipe 1 by the ejection mechanism 9, so as to achieve the effect of quickly disassembling the mold ring 8;

[0029] In summary, the mold ring 8 is pushed by the hydraulic push rod 5 to control the position of the mold ring 8 and the discharge port, and then the mold ring 8 is controlled to rotate by the ejection mechanism 9, so that the axis of the mold ring 8 corresponds to the axis of the discharge pipe 1, and then the mold ring 8 is pushed by the hydraulic push rod 5 to make the mold ring 8 sleeved on the position of the positioning convex ring 3, thereby achieving the purpose of quickly installing the mold ring 8;

[0030] On the contrary, when the mold ring 8 is removed, the mold ring 8 is pushed by the hydraulic push rod 5 to be pulled out from the positioning convex ring 3. After the mold ring 8 is completely out of the positioning convex ring 3, the mold ring 8 is pushed back to the side of the limiting plate 4 away from the discharge pipe 1 by the ejection mechanism 9, so as to achieve the effect of quickly removing the mold ring 8.

[0031] Compared with the prior art, each mold ring 8 is located at the upper end of the limit plate 4 when not in use, and the axis lines of each mold ring 8 are on the same straight line, thereby effectively reducing the floor space occupied by multiple mold rings 8 and effectively improving the practicability of the equipment.

[0032] In a further preferred embodiment of the present invention, Figure 1-5 As shown, the outer side wall of one end of the positioning convex ring 3 away from the discharge pipe 1 is arc-shaped, and the diameter of the inner ring of the mold ring 8 is equal to the diameter of the outer ring of the positioning convex ring 3 .

[0033] In the present embodiment, by providing a positioning convex ring 3 with an arc-shaped outer wall at one end, when there is a certain error between the axis of the mold ring 8 and the axial center line of the discharge pipe 1, the mold ring 8 can be guided by the arc surface so that the position of the mold ring 8 corresponds to the axis of the discharge pipe 1, so as to facilitate the mold ring 8 to be mounted on the position of the discharge pipe 1.

[0034] In a further preferred embodiment of the present invention, Figure 1-5 As shown, the support ring 7 is rectangular in shape, and one end is semicircular. The semicircular end of the support ring 7 is provided with a mounting hole 10 that matches the sliding rod 6, and the right-angle end of the support ring 7 is provided with a mounting groove 11.

[0035] In this embodiment, the installation groove 11 is provided for installing the mold ring 8, wherein the outer wall of the mold ring 8 is provided with an insertion rod that matches the installation groove 11, and when the mold ring 8 is installed, the expansion pad is wrapped around the outer wall of the insertion rod, so that when the insertion rod is inserted into the interior of the installation groove 11, an interference fit is formed, thereby achieving the purpose of fixing the mold ring 8 and the support ring 7, and the semicircular end face facilitates the rotation of the support ring 7 on the inner side of the limit plate 4, and the two side walls of the support ring 7 are used to cooperate with the limit plate 4 for limiting, so as to achieve the purpose of limiting the end face of the mold ring 8.

[0036] In a further preferred embodiment of the present invention, Figure 1-5 As shown, the limiting plate 4 is L-shaped and has an arc-shaped corner. The inner plane of the limiting plate 4 corresponds to the two side wall planes of the support ring 7 respectively, and a shock-absorbing pad is provided on the inner side of the limiting plate 4.

[0037] In this embodiment, the L-shaped limiting plate 4 with an arc at the corner can not only enable the support ring 7 to slide in contact with the inner wall of the limiting plate 4, but also will not affect the rotation of the support ring 7. At the same time, through the provision of the shock-absorbing pad, when the two side walls of the support ring 7 contact the limiting plate 4, a shock-absorbing effect is achieved, thereby achieving the purpose of protecting the support ring 7 and the mold ring 8.

[0038] In a further preferred embodiment of the present invention, Figure 1-5 As shown, the diameter of the sliding rod 6 is smaller than the diameter of the sliding end of the hydraulic push rod 5, a limiting ring is provided at one end of the sliding rod 6 away from the hydraulic push rod 5, and the two side surfaces of the adjacent support rings 7 are in contact with each other, and the side surfaces of the two support rings 7 located at both ends of the sliding rod 6 are in contact with the side walls of the limiting ring and the end walls of the sliding end of the hydraulic push rod 5 respectively.

[0039] In this embodiment, since the diameter of the sliding rod 6 is smaller than the diameter of the sliding end of the hydraulic push rod 5, the connection between the sliding rod 6 and the sliding end has a stepped undulation, so as to achieve a lower groove for limiting the support ring 7, so that each support ring 7 contacts each other, and in the process of the hydraulic push rod 5 pushing the support ring 7 to move, the effect of making each support ring 7 move synchronously can be achieved.

[0040] In a further preferred embodiment of the present invention, Figure 1-5 As shown, the ejection mechanism 9 includes a support groove 91 and a switching motor. An adjusting ring 92 is arranged inside the support groove 91. An adjusting gear 93 is arranged at the motor shaft of the switching motor. The outer wall of the adjusting ring 92 is provided with a tooth groove meshing with the adjusting gear 93.

[0041] In this embodiment, the support groove 91 is provided for installing the adjustment ring 92. The adjustment ring 92 can rotate inside the support groove 91 with the sliding rod 6 as the axis, and the adjustment ring 92 is provided with a rotational force by switching the motor and the adjustment gear 93. The side wall of the adjustment ring 92 is provided with a positioning groove. The support ring 7 is pushed to the position of the positioning groove by the hydraulic push rod 5, and then the support ring 7 is driven to deflect by the rotation of the adjustment ring 92, so as to achieve the effect of controlling the position of the mold ring 8.

[0042] The embodiments of this specific implementation method are all preferred embodiments of the utility model, and are not intended to limit the protection scope of the utility model. Therefore, all equivalent changes made based on the structure, shape, and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A masterbatch extruder, characterized in that: The invention comprises a discharge pipe (1), wherein a discharge screw (2) is arranged inside the discharge pipe (1), a positioning convex ring (3) is arranged at the discharge port of the discharge pipe (1), a limiting plate (4) is arranged on the side wall of the discharge pipe (1), a hydraulic push rod (5) is arranged at the inner end of the limiting plate (4) away from the discharge port, the oil cylinder of the hydraulic push rod (5) is fixedly connected to the limiting plate (4), a sliding rod (6) is fixedly arranged at the sliding end of the hydraulic push rod (5), a plurality of support rings (7) are sleeved on the outer surface of the sliding rod (6), a mold ring (8) is arranged on one side of the support ring (7), the mold ring (8) cooperates with the positioning convex ring (3), and an ejection mechanism (9) is arranged at the end of the limiting plate (4) close to the discharge port.

2. A masterbatch extruder according to claim 1, characterized in that: The outer wall of one end of the positioning convex ring (3) away from the discharge pipe (1) is arranged in an arc shape, and the diameter of the inner ring of the mold ring (8) is equal to the diameter of the outer ring of the positioning convex ring (3).

3. A masterbatch extruder according to claim 2, characterized in that: The support ring (7) is rectangular in shape and one end is semicircular. The semicircular end of the support ring (7) is provided with a mounting hole (10) that matches the sliding rod (6), and the right-angle end of the support ring (7) is provided with a mounting groove (11).

4. A masterbatch extruder according to claim 3, characterized in that: The limiting plate (4) is L-shaped and has an arc-shaped corner. The inner plane of the limiting plate (4) corresponds to the two side wall planes of the support ring (7) respectively, and a shock-absorbing pad is provided on the inner side surface of the limiting plate (4).

5. A masterbatch extruder according to claim 4, characterized in that: The diameter of the sliding rod (6) is smaller than the diameter of the sliding end of the hydraulic push rod (5); a limiting ring is provided at one end of the sliding rod (6) away from the hydraulic push rod (5); and the two side surfaces of the adjacent support rings (7) are in contact with each other; the side surfaces of the two support rings (7) located at the two ends of the sliding rod (6) are in contact with the side walls of the limiting ring and the end walls of the sliding end of the hydraulic push rod (5) respectively.

6. A masterbatch extruder according to claim 5, characterized in that: The ejection mechanism (9) comprises a support groove (91) and a switching motor, an adjusting ring (92) is arranged inside the support groove (91), an adjusting gear (93) is arranged at the motor shaft of the switching motor, and a tooth groove meshing with the adjusting gear (93) is formed on the outer wall of the adjusting ring (92).

Citation Information

Patent Citations

  • Color master batch extruder

    CN220576580U