Energy-saving rubber product vulcanizing machine

Abstract

The utility model relates to the technical field of rubber product production and processing, and discloses an energy-saving rubber product vulcanizing machine which comprises an operating table, a temperature fixing box is fixedly mounted at the top of the operating table, an uncovering mechanism is arranged at the top of the operating table, and the uncovering mechanism comprises two supports fixedly mounted at the top of the operating table. A moving plate is slidably mounted on the sides, close to each other, of the two supports. Force is applied to the movable plate, the upper mold is installed on the lower mold in a hinged mode, the movable plate drives the lower mold to move when moving, and when the rolling wheels enter the grooves of the sliding rails, the upper mold can move upwards along the preset route of the sliding rails, so that the cover opening purpose is achieved, vulcanized rubber is convenient to take, and the service life of the cover is prolonged. By directly applying force to the movable plate, the upper mold can be rotationally opened in the preset direction, a vulcanized rubber product can be directly taken out of the lower mold, no extra operation tool is needed, and therefore energy consumption in the whole production process is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of rubber product production and processing, and more specifically, to an energy-saving rubber product vulcanizing machine. Background Art

[0002] Rubber is divided into two types: natural rubber and synthetic rubber. Natural rubber is processed by extracting gum from rubber trees, rubber grass and other plants, while synthetic rubber is obtained by polymerization of various monomers. Rubber products are widely used in industry or various aspects of life. In order to increase the various properties of rubber products, rubber products need to be vulcanized. Vulcanization can change the linear polymer structure into a three-dimensional polymer structure, because sulfur can be connected between two polymer chains in the form of covalent bonds, making it three-dimensional and enhancing the performance of rubber. The most commonly used vulcanization is to use a vulcanizer to treat the rubber at high temperature and high pressure. Usually after the vulcanization reaction is completed, the operator usually needs to manually or use auxiliary tools to open and close the vulcanization mold and then take out the vulcanized product. This not only increases the complexity of the operation, but may also cause safety accidents due to improper operation. When the operator may directly contact the high-temperature mold, he faces the risk of burns; or he needs to pry the mold with force, there is a risk of injury. Therefore, it needs to be improved and optimized. Utility Model Content

[0003] In order to overcome the deficiencies of the prior art, the utility model provides an energy-saving rubber product vulcanizing machine, which has the advantages of automatic cover opening and easy operation.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an energy-saving rubber product vulcanizing machine, comprising an operating table, a solid temperature box is fixedly installed on the top of the operating table, a cover opening mechanism is arranged on the top of the operating table, the cover opening mechanism comprises two brackets fixedly installed on the top of the operating table, a movable plate is slidably installed on the side where the two brackets are close to each other, a lower mold is fixedly installed on the top of the movable plate, an upper mold is hingedly installed on the top of the lower mold, rotating shafts are respectively rotatably installed on the left and right sides of the upper mold, rollers are respectively fixedly installed on the outer walls of the two rotating shafts, fixed blocks are respectively fixedly installed on the tops of the two brackets, two slide rails are respectively fixedly installed on the side where the two fixed blocks are close to each other, and the two upper molds are slidably connected to the corresponding slide rails.

[0005] As a preferred technical solution of the utility model, a motor is fixedly installed on the top of the operating table, a gear 1 is fixedly installed on the output shaft of the motor, a threaded rod is rotatably installed on the top of the operating table, a gear 2 is fixedly sleeved on the outer wall of the threaded rod, the gear 2 is meshed with the gear 1, and a vulcanizing box is threadedly sleeved on the outer wall of the threaded rod.

[0006] As a preferred technical solution of the utility model, a hydraulic cylinder is fixedly installed on the top of the operating table, and the output shaft of the hydraulic cylinder is fixedly connected to the back side of the movable plate.

[0007] As a preferred technical solution of the utility model, limiting grooves are respectively provided on the sides of the two brackets close to each other, and the two limiting grooves are adapted to the left and right outer walls of the movable plate.

[0008] As a preferred technical solution of the utility model, the two slide rails are designed to be arc-shaped, and grooves are respectively provided on the sides of the two slide rails close to each other, and the width of the grooves is the same as the diameter of the roller.

[0009] As a preferred technical solution of the utility model, a limiting slide bar is fixedly installed on the top of the operating table, and the limiting slide bar passes through the vulcanization box and is slidably connected to the vulcanization box.

[0010] As a preferred technical solution of the utility model, a transverse plate is rotatably mounted on the top of the threaded rod, and the bottom of the transverse plate is fixedly connected to the top of the limiting sliding rod.

[0011] As a preferred technical solution of the utility model, a door panel is hingedly installed on the front of the operating table, a rectangular platform is fixedly installed on the right side of the operating table, a triangular bracket is fixedly installed on the bottom of the rectangular platform, the left side of the triangular bracket is fixedly connected to the right side of the operating table, and a controller is fixedly installed on the top of the rectangular platform.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] 1. The utility model applies force to the movable plate. Since the upper mold is mounted on the lower mold in a hinged manner, the movable plate drives the lower mold to move when it moves. When the roller enters the groove of the slide rail, the upper mold moves upward along the preset route of the slide rail, thereby achieving the purpose of opening the cover, making it easy to take the vulcanized rubber. Compared with the traditional device, by directly applying force to the movable plate, the upper mold can be rotated and opened along the preset direction, and the vulcanized rubber product can be directly taken out from the lower mold without the need for additional operating tools, thereby reducing the energy consumption of the entire production process.

[0014] 2. The utility model starts the motor, and the output shaft of the motor drives the gear one to rotate, the gear one meshes with the gear two to drive the gear two to rotate, the gear two drives the threaded rod to rotate, and the threaded rod drives the vulcanizing box to move in the vertical direction. Compared with the traditional device, the vulcanization reaction is carried out inside the solid temperature box, and the vulcanizing box is driven to rise and fall by the motor, which avoids the potential safety hazards in the traditional device, such as human operating errors and mechanical failures. At the same time, the motor drive mode also reduces the impact of external factors (such as vibration, impact, etc.) on the vulcanization process, and improves the safety of the entire system. The solid temperature box can effectively isolate the harmful gases and noise generated in the vulcanization process, reduce the impact on the health of operators, and achieve green production. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the internal structure of the fixed temperature box of the utility model;

[0017] Figure 3 This is a schematic diagram of the horizontal plate structure of the utility model;

[0018] Figure 4 This is a schematic diagram of the slide rail structure of the utility model;

[0019] Figure 5 This is a schematic diagram of the support structure of the utility model;

[0020] Figure 6 It is a schematic diagram of the upper mold opening structure of the utility model.

[0021] In the figure: 1. operating table; 2. solid temperature box; 3. bracket; 4. moving plate; 5. hydraulic cylinder; 6. fixed block; 7. slide rail; 8. lower mold; 9. upper mold; 10. rotating shaft; 11. roller; 12. limit groove; 13. groove; 14. motor; 15. gear one; 16. threaded rod; 17. gear two; 18. vulcanizing box; 19. limit slide rod; 20. horizontal plate; 21. door panel; 22. rectangular platform; 23. triangular bracket; 24. controller. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] like Figures 1 to 6As shown, the utility model provides an energy-saving rubber product vulcanizing machine, including an operating table 1, a solid temperature box 2 is fixedly installed on the top of the operating table 1, and an opening mechanism is arranged on the top of the operating table 1. The opening mechanism includes two brackets 3 fixedly installed on the top of the operating table 1, a movable plate 4 is slidably installed on the side where the two brackets 3 are close to each other, a lower mold 8 is fixedly installed on the top of the movable plate 4, an upper mold 9 is hingedly installed on the top of the lower mold 8, a rotating shaft 10 is rotatably installed on the left and right sides of the upper mold 9, rollers 11 are fixedly installed on the outer walls of the two rotating shafts 10, fixed blocks 6 are fixedly installed on the tops of the two brackets 3, two slide rails 7 are fixedly installed on the side where the two fixed blocks 6 are close to each other, and the two upper molds 9 are slidably connected with the corresponding slide rails 7.

[0024] By applying force to the movable plate 4, since the upper mold 9 is mounted on the lower mold 8 in a hinged manner, the movable plate 4 drives the lower mold 8 to move when it moves. When the roller 11 enters the groove of the slide rail 7, the upper mold 9 will move upward along the preset route of the slide rail 7, thereby achieving the purpose of opening the cover, making it easy to take the vulcanized rubber. Compared with the traditional device, by directly applying force to the movable plate 4, the upper mold 9 can be rotated and opened along the preset direction, and the vulcanized rubber product can be directly taken out from the lower mold 8 without the need for additional operating tools, thereby reducing the energy consumption of the entire production process.

[0025] The operator first starts the hydraulic cylinder 5. The output shaft of the hydraulic cylinder 5 extends outward to drive the movable plate 4 to move outward. When the movable plate 4 moves, it drives the lower mold 8 to move, and the lower mold 8 drives the upper mold 9 to move. When the rollers 11 on both sides of the upper mold 9 enter the groove of the slide rail 7, the upper mold 9 will move upward along the preset route of the slide rail 7, thereby rotating the upper mold 9 with the hinged part in the middle and lower direction to open. At this time, the operator can put the rubber raw material into the mold, and then start the hydraulic cylinder 5 to retract the extended mold into the solid temperature box 2.

[0026] Among them, a motor 14 is fixedly installed on the top of the operating table 1, and a gear 15 is fixedly installed on the output shaft of the motor 14. A threaded rod 16 is rotatably installed on the top of the operating table 1. A gear 2 17 is fixedly sleeved on the outer wall of the threaded rod 16, and the gear 2 17 is meshed with the gear 15. A vulcanizing box 18 is threadedly sleeved on the outer wall of the threaded rod 16.

[0027] By starting the motor 14, the output shaft of the motor 14 drives the gear 15 to rotate, the gear 15 meshes with the gear 2 17 to drive the gear 2 17 to rotate, the gear 2 17 drives the threaded rod 16 to rotate, and the threaded rod 16 drives the vulcanization box 18 to move in the vertical direction. Compared with the traditional device, the vulcanization reaction is carried out inside the solid temperature box 2, and the vulcanization box 18 is driven to rise and fall by the motor 14, thereby avoiding the potential safety hazards in the traditional device, such as human operating errors and mechanical failures. At the same time, the driving mode of the motor 14 also reduces the influence of external factors such as vibration and impact on the vulcanization process, thereby improving the safety of the entire system. The solid temperature box 2 can effectively isolate the harmful gases and noise generated during the vulcanization process, reduce the impact on the health of the operator, and realize green production.

[0028] The operator first starts the motor 14, the output shaft of the motor 14 drives the gear 15 to rotate, the gear 15 meshes with the gear 2 17 to drive the gear 2 17 to rotate, the gear 2 17 drives the threaded rod 16 to rotate, the threaded rod 16 drives the vulcanizing box 18 to move in the vertical direction, so that the vulcanizing box 18 completely covers the mold, and then the vulcanization reaction is carried out.

[0029] A hydraulic cylinder 5 is fixedly installed on the top of the operating platform 1 , and an output shaft of the hydraulic cylinder 5 is fixedly connected to the back side of the moving plate 4 .

[0030] The hydraulic cylinder 5 is characterized by its efficient, fast and smooth telescopic movement, providing stable and reliable power support for the moving plate 4. This power transmission method can ensure that the cover opening mechanism responds quickly in a short time and completes the cover opening action with high precision and stability.

[0031] A limiting groove 12 is respectively formed on one side of the two brackets 3 that are close to each other, and the two limiting grooves 12 are matched with the left and right outer walls of the movable plate 4 .

[0032] By providing limit grooves 12 on the two brackets 3 that are compatible with the left and right outer walls of the movable plate 4, it can be ensured that the movable plate 4 can be accurately aligned and move along the limit grooves 12 when sliding, thereby providing a stable guide, making it difficult for the movable plate 4 to deviate or shake during the sliding process, thereby ensuring the accuracy and stability of its movement.

[0033] The two slide rails 7 are designed to be arc-shaped, and grooves 13 are respectively formed on the sides of the two slide rails 7 that are close to each other. The width of the grooves 13 is the same as the diameter of the roller 11 .

[0034] By designing two slide rails 7 in an arc shape, a stable guide can be provided for the roller 11, ensuring that the roller 11 rolls smoothly on the slide rail along a preset direction, and the width of the groove 13 is the same as the diameter of the roller 11, so that the roller can be accurately embedded in the groove 13, thereby realizing a precise limiting function.

[0035] A limiting slide bar 19 is fixedly installed on the top of the operating platform 1 , and the limiting slide bar 19 passes through the vulcanization box 18 and is slidably connected to the vulcanization box 18 .

[0036] By setting the limiting slide bar 19, a stable sliding guide is provided for the vulcanization box 18, ensuring the smooth movement of the vulcanization box 18 in the vertical direction, helping to prevent shaking or tilting caused by improper operation or external factors, and improving the stability and safety of the vulcanization process.

[0037] Among them, a transverse plate 20 is rotatably mounted on the top of the threaded rod 16 , and the bottom of the transverse plate 20 is fixedly connected to the top of the limiting sliding rod 19 .

[0038] By providing the transverse plate 20, the height of the vulcanization box 18 is limited. When the vulcanization box 18 moves to the highest position, the transverse plate 20 prevents it from moving further, thereby avoiding potential safety risks.

[0039] Among them, a door panel 21 is hingedly installed on the front of the operating platform 1, a rectangular platform 22 is fixedly installed on the right side of the operating platform 1, a triangular bracket 23 is fixedly installed on the bottom of the rectangular platform 22, the left side of the triangular bracket 23 is fixedly connected to the right side of the operating platform 1, and a controller 24 is fixedly installed on the top of the rectangular platform 22.

[0040] The door panel 21 allows the user to easily open or close it, making it convenient to access the operating table or for maintenance. The triangular bracket 23 utilizes the stability principle of the triangle to provide a strong supporting force to ensure the safety of the rectangular platform 22 and the controller 24 thereon. By setting the controller 24, the user can conveniently centrally control and manage the equipment in the operating table.

[0041] The working principle and use process of this utility model:

[0042] The operator first starts the hydraulic cylinder 5. The output shaft of the hydraulic cylinder 5 extends outward to drive the movable plate 4 to move outward. When the movable plate 4 moves, it drives the lower mold 8 to move, and the lower mold 8 drives the upper mold 9 to move. When the rollers 11 on both sides of the upper mold 9 enter the groove of the slide rail 7, the upper mold 9 will move upward along the preset route of the slide rail 7, thereby rotating the upper mold 9 with the hinged part in the middle and lower direction to open. At this time, the operator can put the rubber raw material into the mold, and then start the hydraulic cylinder 5 to retract the extended mold into the solid temperature box 2.

[0043] The operator first starts the motor 14, the output shaft of the motor 14 drives the gear 15 to rotate, the gear 15 meshes with the gear 2 17 to drive the gear 2 17 to rotate, the gear 2 17 drives the threaded rod 16 to rotate, the threaded rod 16 drives the vulcanizing box 18 to move in the vertical direction, so that the vulcanizing box 18 completely covers the mold, and then the vulcanization reaction is carried out.

[0044] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An energy-saving rubber product vulcanizing machine, comprising an operating table (1), characterized in that: A fixed temperature box (2) is fixedly installed on the top of the operating table (1), and a cover opening mechanism is arranged on the top of the operating table (1). The cover opening mechanism comprises two brackets (3) fixedly installed on the top of the operating table (1), and a movable plate (4) is slidably installed on the side where the two brackets (3) are close to each other, and a lower mold (8) is fixedly installed on the top of the movable plate (4), and an upper mold (9) is hingedly installed on the top of the lower mold (8). Rotating shafts (10) are rotatably installed on the left and right sides of the upper mold (9), and rollers (11) are fixedly installed on the outer walls of the two rotating shafts (10), respectively. Fixed blocks (6) are fixedly installed on the tops of the two brackets (3), and two slide rails (7) are fixedly installed on the sides where the two fixed blocks (6) are close to each other, and the two upper molds (9) are slidably connected to the corresponding slide rails (7).

2. The energy-saving rubber product vulcanizing machine according to claim 1, characterized in that: A motor (14) is fixedly mounted on the top of the operating table (1), a gear 1 (15) is fixedly mounted on the output shaft of the motor (14), a threaded rod (16) is rotatably mounted on the top of the operating table (1), a gear 2 (17) is fixedly sleeved on the outer wall of the threaded rod (16), the gear 2 (17) is meshed with the gear 1 (15), and a vulcanizing box (18) is threadedly sleeved on the outer wall of the threaded rod (16).

3. The energy-saving rubber product vulcanizing machine according to claim 1, characterized in that: A hydraulic cylinder (5) is fixedly mounted on the top of the operating platform (1), and an output shaft of the hydraulic cylinder (5) is fixedly connected to the back side of the movable plate (4).

4. The energy-saving rubber product vulcanizing machine according to claim 1, characterized in that: Limiting grooves (12) are respectively provided on the sides of the two brackets (3) close to each other, and the two limiting grooves (12) are adapted to the left and right outer walls of the movable plate (4).

5. The energy-saving rubber product vulcanizing machine according to claim 1, characterized in that: The two slide rails (7) are designed to be arc-shaped, and grooves (13) are respectively provided on the sides of the two slide rails (7) close to each other, and the width of the grooves (13) is the same as the diameter of the roller (11).

6. The energy-saving rubber product vulcanizing machine according to claim 2, characterized in that: A limiting slide bar (19) is fixedly installed on the top of the operating table (1), and the limiting slide bar (19) passes through the vulcanizing box (18) and is slidably connected to the vulcanizing box (18).

7. The energy-saving rubber product vulcanizing machine according to claim 2, characterized in that: A transverse plate (20) is rotatably mounted on the top of the threaded rod (16), and the bottom of the transverse plate (20) is fixedly connected to the top of the limiting sliding rod (19).

8. The energy-saving rubber product vulcanizing machine according to claim 1, characterized in that: A door panel (21) is hingedly mounted on the front of the operating table (1); a rectangular platform (22) is fixedly mounted on the right side of the operating table (1); a triangular bracket (23) is fixedly mounted on the bottom of the rectangular platform (22); the left side of the triangular bracket (23) is fixedly connected to the right side of the operating table (1); and a controller (24) is fixedly mounted on the top of the rectangular platform (22).

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