Cooling and packaging integrated equipment for silicon-based material production

By designing a cooling packaging integrated equipment for water glass production, and using a water pump to realize the circulating flow of coolant, the problem of low cooling efficiency in the prior art is solved and the heat exchange efficiency is significantly improved.

CN222832190UActive Publication Date: 2025-05-06ANHUI LONGQUAN SILICON MATERIAL
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Patent Information

Application Number
CN202420658539.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2025-05-06
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

During the heat exchange process of existing water glass rapid cooling devices, the coolant and the melt are relatively stationary, resulting in low heat exchange efficiency.

Method used

A cooling and packaging integrated equipment is designed to circulate the cooling water in the water storage tank into the cooling box through a water pump to ensure that the coolant always maintains flow and improves heat exchange efficiency.

Benefits of technology

A more efficient cooling effect is achieved, cooling time is shortened, and heat exchange efficiency between the coolant and the melt is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cooling and packaging integrated device for silicon-based material production, which comprises a cooling box, a cooling box, a packaging box and a packaging box, wherein a bracket is arranged below the cooling box; the molten mass tank is arranged in the cooling box through a connecting plate; the water storage tank is arranged on one side of the cooling tank, and a refrigeration tank is arranged on the water storage tank; and the lower part of the water suction pump is connected with the water storage tank. According to the cooling and packaging integrated equipment, the water suction pump is controlled to work, cooling water in the water storage tank can be continuously pumped into the cooling tank through the water guide pipe, materials in the molten mass tank in the cooling tank are cooled, the cooling water in the cooling tank can flow back into the water storage tank through the backflow pipe, the cooling liquid can form circulation in the cooling tank, and the cooling efficiency is improved. Therefore, the cooling liquid around the molten mass tank keeps flowing all the time, the cooling effect is improved, the cooling time is shortened, and the heat exchange efficiency between the cooling liquid and the molten mass is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of silicon-based material production equipment, in particular to a cooling and packaging integrated equipment used for silicon-based material production. Background Art

[0002] Water glass has a wide range of uses. It can be used as an analytical reagent, fabric fire retardant and adhesive. It also has a very important application position in the silicate, detergent, machinery manufacturing, construction, agriculture and other industries. The production of water glass includes two methods: dry method and wet method. The dry method usually involves mixing soda ash and silica sand in a certain proportion, melting them at high temperature, then quenching the melt with water to form glass material, which is then put into a dissolving tank while hot, and then heated and dissolved by steam. Finally, water glass is obtained through sedimentation and concentration.

[0003] At present, when existing water glass rapid cooling devices cool water glass, they generally pass the water glass into a tank body and cool it with the coolant outside the tank body. However, the coolant and the melt in the device are relatively static. During the heat exchange process, the temperature of the cooling water around the melt is high, and the temperature of the cooling water outside is low, resulting in low heat exchange efficiency. Utility Model Content

[0004] The utility model aims to solve the shortcomings existing in the prior art, and comprises: a cooling box, a bracket is arranged at the bottom of the cooling box; a melt tank, the melt tank is arranged inside the cooling box through a connecting plate; a water storage tank, the water storage tank is arranged at one side of the cooling box, and a refrigeration box is arranged on the water storage tank; a water pump, the bottom of the water pump is connected to the water storage tank, and the water pump is connected to the cooling box through a water guide pipe; a feed pipe, one end of the feed pipe is connected to the top of the melt tank, and a discharge pipe is arranged at the bottom of the melt tank.

[0005] As a further description of the above technical solution: a connecting pipe is arranged below the discharge pipe, a first control valve and a second control valve are arranged on the discharge pipe, a third control valve is arranged on the connecting pipe, and a first discharge pipe and a second discharge pipe are arranged on the discharge pipe.

[0006] As a further description of the above technical solution: a first temperature sensor is arranged inside the discharge pipe, the lower part of the connecting pipe is connected to the temporary storage box, a lifting pump is arranged above the temporary storage box, and the lifting pump is connected to the feed pipe through a guide pipe.

[0007] As a further description of the above technical solution: the molten tank includes an upper tank body and a lower tank body, the upper tank body is connected to a feed pipe, the lower tank body is connected to a discharge pipe, and a plurality of branch pipes are arranged between the upper tank body and the lower tank body.

[0008] As a further description of the above technical solution: a plurality of through holes are provided on the connecting plate, and a filter screen is provided on the through holes.

[0009] As a further description of the above technical solution: the water storage tank is connected to the cooling box through a reflux pipe, and a second temperature sensor is arranged inside the cooling box.

[0010] As a further description of the above technical solution: the second discharge pipe is located between the first control valve and the second control valve, the first control valve is located between the first discharge pipe and the second discharge pipe, and the second control valve is located between the connecting pipe and the second discharge pipe.

[0011] The above technical solution has the following advantages or beneficial effects:

[0012] The utility model can continuously pump the cooling water in the water storage tank into the cooling box through the water guide pipe by controlling the operation of the water pump, so as to cool the material in the molten body tank in the cooling box. The cooling water in the cooling box will flow back to the water storage tank through the reflux pipe, and the coolant can circulate in the cooling box, so that the coolant around the molten body tank always keeps flowing, thereby improving the cooling effect, shortening the cooling time, and improving the heat exchange efficiency between the coolant and the molten body. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic structural diagram of a cooling and packaging integrated device in one embodiment of the utility model;

[0014] Figure 2 It is a cross-sectional view of a cooling and packaging integrated device in one embodiment of the utility model;

[0015] Figure 3 for Figure 1 Schematic diagram of the structure of the temporary storage box in the cooling and packaging integrated equipment;

[0016] Figure 4 for Figure 1 Schematic diagram of the structure of the connecting plate in the cooling and packaging integrated equipment.

[0017] Legend:

[0018] 1. Cooling box; 2. Bracket; 3. Melt tank; 4. Connecting plate; 5. Water storage tank; 6. Refrigeration box; 7. Water pump; 8. Water guide pipe; 9. Feed pipe; 10. Discharge pipe; 11. Connecting pipe; 12. First control valve; 13. Second control valve; 14. Third control valve; 15. First discharge pipe; 16. Second discharge pipe; 17. First temperature sensor; 18. Lifting pump; 19. Flow guide pipe; 20. Through hole; 21. Filter screen; 22. Reflux pipe; 23. Second temperature sensor; 24. Temporary storage box; 25. Fourth control valve; 31. Upper tank body; 32. Lower tank body; 33. Branch pipe. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0021] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "set", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0022] like Figure 1-4As shown, the utility model is a cooling and packaging integrated equipment for silicon-based material production, comprising: a cooling box 1, a bracket 2 is arranged at the bottom of the cooling box 1; a melt tank 3, the melt tank 3 is arranged inside the cooling box 1 through a connecting plate 4; a water storage tank 5, the water storage tank 5 is arranged on one side of the cooling box 1, and a refrigeration box 6 is arranged on the water storage tank 5; a water pump 7, the bottom of the water pump 7 is connected to the water storage tank 5, and the water pump 7 is connected to the cooling box 1 through a water guide pipe 8; a feeding pipe 9, one end of the feeding pipe 9 is connected to the top of the melt tank 3, and a discharge pipe 10 is arranged at the bottom of the melt tank 3, the water storage tank 5 is connected to the cooling box 1 through a reflux pipe 22, and a second temperature sensor 23 is arranged inside the cooling box 1, and the temperature condition of the cooling water in the cooling box 1 can be monitored by the second temperature sensor 23.

[0023] In this embodiment, by controlling the operation of the water pump 7, the cooling water in the water storage tank 5 can be continuously pumped into the cooling box 1 through the water pipe 8 to cool the material in the melt tank 3 in the cooling box 1. The cooling water in the cooling box 1 will flow back to the water storage tank 5 through the reflux pipe 22. The coolant can circulate in the cooling box 1, so that the coolant around the melt tank 3 always keeps flowing, thereby improving the cooling effect, reducing the cooling time, and improving the heat exchange efficiency between the coolant and the melt.

[0024] The cooling liquid in the water storage tank 5 can be cooled by the refrigeration box 6, and a refrigeration system is provided inside the refrigeration box 6, including components such as a compressor, an evaporator, a condenser and an expansion valve. These components work together to complete the cooling process through the circulation of the refrigerant.

[0025] like Figure 1 and Figure 3 As shown, a connecting pipe 11 is arranged below the discharge pipe 10, a first control valve 12 and a second control valve 13 are arranged on the discharge pipe 10, a third control valve 14 is arranged on the connecting pipe 11, a first discharge pipe 15 and a second discharge pipe 16 are arranged on the discharge pipe 10, the second discharge pipe 16 is located between the first control valve 12 and the second control valve 13, the first control valve 12 is located between the first discharge pipe 15 and the second discharge pipe 16, the second control valve 13 is located between the connecting pipe 11 and the second discharge pipe 16, and a fourth control valve 25 is arranged on the second discharge pipe 16.

[0026] In this embodiment, by opening the first control valve 12 and the second control valve 13, closing the third control valve 14 and the fourth control valve 25, the material can be discharged through the first discharge pipe 15. After the first discharge pipe 15 completes receiving the material, the second control valve 13 and the fourth control valve 25 are opened, and the first control valve 12 and the third control valve 14 are closed, so that the material can be discharged through the second discharge pipe 16, thereby accelerating the discharge efficiency.

[0027] like Figure 1and Figure 3 As shown, a first temperature sensor 17 is disposed inside the discharge pipe 10 , the connecting pipe 11 is connected to the temporary storage box 24 at the bottom, a lifting pump 18 is disposed above the temporary storage box 24 , and the lifting pump 18 is connected to the feed pipe 9 through a guide pipe 19 .

[0028] In this embodiment, the temperature of the material flowing out of the discharge pipe 10 can be monitored by the first temperature sensor 17. When it is detected that the temperature of the material flowing out of the discharge pipe 10 is high, the second control valve 13 is closed and the third control valve 14 is opened, so that the material enters the temporary storage box 24 through the connecting pipe 11. Then, by the operation of the lifting pump 18, the material in the temporary storage box 24 that does not meet the temperature cooling standard can be passed through the guide pipe 19 into the feed pipe 9 for re-cooling, thereby improving the quality of material cooling and avoiding the outflow of material that does not meet the cooling standard and affecting subsequent processing operations.

[0029] like Figure 1 and Figure 2 As shown, the melt tank 3 includes an upper tank body 31 and a lower tank body 32, the upper tank body 31 is connected to the feed pipe 9, the lower tank body 32 is connected to the discharge pipe 10, and a plurality of branch pipes 33 are arranged between the upper tank body 31 and the lower tank body 32; by arranging the melt tank 3 so that the upper tank body 31 and the lower tank body 32 are connected by a plurality of branch pipes 33, the melt can be diverted into a plurality of small streams through the plurality of branch pipes 33, so that the melt is fully in contact with the coolant, thereby improving the heat exchange efficiency between the melt and the coolant inside the branch pipes 33.

[0030] like Figure 2 and Figure 4 As shown, a plurality of through holes 20 are formed on the connecting plate 4 , and a filter screen 21 is disposed on the through holes 20 ; the cooling water flowing back into the water storage tank 5 can be filtered through the filter screen 21 on the through holes 20 .

[0031] Working principle: The staff can continuously pump the cooling water in the water tank 5 into the cooling box 1 through the water pipe 8 by controlling the water pump 7 to cool the material in the melt tank 3 in the cooling box 1. The cooling water in the cooling box 1 will flow back to the water tank 5 through the reflux pipe 22. The coolant can circulate in the cooling box 1, so that the coolant around the melt tank 3 always keeps flowing, thereby improving the cooling effect, reducing the cooling time, and improving the heat exchange efficiency between the coolant and the melt.

[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0033] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A cooling and packaging integrated device for silicon-based material production, characterized in that: include: A cooling box (1), wherein a bracket (2) is arranged below the cooling box (1); A melt tank (3), wherein the melt tank (3) is arranged inside the cooling box (1) via a connecting plate (4); A water storage tank (5), the water storage tank (5) being arranged on one side of the cooling box (1), and a refrigeration box (6) being arranged on the water storage tank (5); A water pump (7), wherein the water pump (7) is connected to the water storage tank (5) at its lower side, and the water pump (7) is connected to the cooling tank (1) via a water pipe (8); A feed pipe (9), one end of which is connected to the top of the melt tank (3), and a discharge pipe (10) is provided at the bottom of the melt tank (3).

2. The cooling and packaging integrated equipment for silicon-based material production according to claim 1, characterized in that: A connecting pipe (11) is provided below the discharge pipe (10), a first control valve (12) and a second control valve (13) are provided on the discharge pipe (10), a third control valve (14) is provided on the connecting pipe (11), and a first discharge pipe (15) and a second discharge pipe (16) are provided on the discharge pipe (10).

3. The cooling and packaging integrated equipment for silicon-based material production according to claim 2, characterized in that: A first temperature sensor (17) is arranged inside the discharge pipe (10); the connection pipe (11) is connected to a temporary storage box (24) at its lower part; a lift pump (18) is arranged above the temporary storage box (24); and the lift pump (18) is connected to the feed pipe (9) via a guide pipe (19).

4. The cooling and packaging integrated equipment for silicon-based material production according to claim 1, characterized in that: The melt tank (3) comprises an upper tank body (31) and a lower tank body (32), wherein the upper tank body (31) is connected to a feed pipe (9), and the lower tank body (32) is connected to a discharge pipe (10), and a plurality of branch pipes (33) are arranged between the upper tank body (31) and the lower tank body (32).

5. The cooling and packaging integrated equipment for silicon-based material production according to claim 1, characterized in that: The connecting plate (4) is provided with a plurality of through holes (20), and a filter screen (21) is arranged on the through holes (20).

6. The cooling and packaging integrated equipment for silicon-based material production according to claim 1, characterized in that: The water storage tank (5) is connected to the cooling box (1) via a return pipe (22), and a second temperature sensor (23) is arranged inside the cooling box (1).

7. The cooling and packaging integrated equipment for silicon-based material production according to claim 2, characterized in that: The second discharge pipe (16) is located between the first control valve (12) and the second control valve (13), the first control valve (12) is located between the first discharge pipe (15) and the second discharge pipe (16), and the second control valve (13) is located between the connecting pipe (11) and the second discharge pipe (16).