Sample plate thickness determining device for small laboratory

By designing a sample thickness setting device for small laboratories, the problem of difficulty in preparing thick-to-determined samples in small laboratories is solved, and the stable control of sample thickness and the accuracy of experimental results are achieved.

CN222832213UActive Publication Date: 2025-05-06ZHEJIANG YOUWEI NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202421675410.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-05-06
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

When small laboratories develop new materials, it is difficult to prepare thick samples, resulting in large processing errors and affecting the accuracy of the results.

Method used

A small laboratory model thickness setting device is designed, including a workbench, a height-adjustable pressing roller, a roller bracket, a roof plate and a slider. The height of the pressing roller is adjusted by rotating screws, and the slider is manually pushed to press the thickness to achieve the thickness setting of the sample.

Benefits of technology

The device is simple in structure, stable in thickness, low in equipment cost, suitable for use in small laboratories, can effectively reduce the error in sample thickness adjustment and improve the accuracy of experimental results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sample plate thickness determining device for a small laboratory, which comprises a working table, a compression roller is arranged above the working table, the compression roller is arranged on a compression roller support, a top plate is arranged above the compression roller support, the top plate is connected to the working table, the upper end face of the top plate is connected with a sliding block in a sliding mode, and the sliding block is arranged on the working table. A sliding block is arranged on the top plate, a threaded sleeve is connected to the sliding block, a threaded rod is rotationally connected to the pressing roller support and is in threaded connection to the threaded sleeve, a guide rod is further connected to the pressing roller support, and a sliding groove matched with the guide rod is formed in the top plate. The utility model aims to solve the technical problems in the prior art, and provides the sample plate thickness determining device for the small laboratory, which is simple in structure, stable in thickness pressing effect, low in equipment cost, stable in structure, not easy to damage and suitable for being purchased and used in the small laboratory.
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Description

Technical Field

[0001] The utility model relates to the technical field of ultraviolet light curing, in particular to a sample thickness determination device for a small laboratory. Background Art

[0002] Ultraviolet (UV) curing utilizes the photosensitivity of photoinitiators (photosensitizers) to form excited ecological molecules under ultraviolet light, decompose them into free radicals or ions, and cause unsaturated organic matter to undergo chemical reactions such as polymerization, grafting, and cross-linking to achieve the purpose of curing.

[0003] In the field of UV curing, some new materials need to be made into samples of certain thickness for testing during the research and development stage. For small laboratories, it is not convenient to purchase professional thickness determination equipment, and there are large processing errors if they rely solely on manual production, which affects the accuracy of the final results. Utility Model Content

[0004] 1. Technical problems to be solved by the utility model

[0005] The utility model aims to solve the technical problems existing in the prior art and to provide a sample thickness determination device for a small laboratory. The device has a simple structure, a stable thickness determination effect, a low equipment cost, a stable structure and is not easily damaged, and is suitable for purchase and use in a small laboratory.

[0006] 2. Technical solution

[0007] In order to solve the above problems, the technical solution provided by the utility model is:

[0008] A sample thickness calibration device for a small laboratory comprises a workbench, a pressure roller is arranged above the workbench, the pressure roller is installed on a pressure roller bracket, a top plate is arranged above the pressure roller bracket, the top plate is connected to the workbench, a slider is slidably connected to the upper end surface of the top plate, a screw sleeve is connected to the slider, a screw is rotatably connected to the pressure roller bracket, the screw is threadedly connected to the screw sleeve, a guide rod is also connected to the pressure roller bracket, and a slide groove cooperating with the guide rod is provided on the top plate.

[0009] Optionally, a hand-tightening portion is connected to the top of the screw.

[0010] Optionally, a measuring component for measuring the height of the pressing roller is also included.

[0011] Optionally, the measuring component includes a distance measuring sensor and a display screen electrically connected to the distance measuring sensor.

[0012] Optionally, the distance measuring sensor is arranged on the lower end surface of the top plate.

[0013] Optionally, a detection roller is provided on the pressure roller bracket at the rear side of the pressure roller, the detection roller and the pressure roller are arranged at the same height, the detection roller is movably connected to the pressure roller bracket up and down, and the pressure roller bracket is also provided with a sensing structure for detecting whether the detection roller moves up and down.

[0014] Optionally, a movable groove is provided on the pressure roller bracket along its height direction, and a rotating shaft is connected to the end of the detection roller. The rotating shaft rotates and can move up and down in the movable groove. The sensing structure includes a pressure sensor, a spring and a rotating shaft pressure ring which are arranged in sequence from top to bottom in the movable groove, and the rotating shaft pressure ring abuts against the upper end of the rotating shaft.

[0015] Optionally, an operating surface table is detachably connected to the workbench.

[0016] 3. Beneficial effects

[0017] Compared with the prior art, the technical solution provided by the utility model has the following beneficial effects:

[0018] When using this small laboratory sample thickness determination device, the operator adjusts the pressing height of the pressing roller by rotating the screw. The pressing roller can be kept at a fixed height by simply stopping rotating the screw. The main operating steps are: put the sample to be thickness determined on the workbench and put the head under the pressing roller. The required thickness of the sample is controlled by adjusting the height of the pressing roller. The sample is pressed by manually pushing the slider. Under a certain traction force, the sample can achieve continuous thickness determination under the set thickness. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic diagram of the structure of a small laboratory sample thickness determination device proposed in an embodiment of the utility model;

[0020] Figure 2 for Figure 1 The local schematic diagram of the A in the middle;

[0021] 1. Workbench; 2. Pressure roller; 3. Pressure roller bracket; 4. Top plate; 5. Sliding block; 6. Screw sleeve; 7. Screw rod; 8. Guide rod; 9. Slide; 10. Hand-tightening part; 12. Detection roller; 13. Movable groove; 14. Rotating shaft; 15. Pressure sensor; 16. Spring; 17. Rotating shaft pressure ring; 18. Operating surface. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods. It should be understood that the specific implementation methods described here are only used to explain the utility model and do not limit the protection scope of the utility model.

[0023] It should be noted that when an element is referred to as being "fixed to", "disposed on", "fixed on" or "installed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. Further, when an element is considered to be "fixedly connected to" another element, the two may be fixed in a detachable connection manner or in a non-detachable connection manner, such as socketing, snap-on, one-piece fixation, welding, etc., which can be achieved in the prior art and will not be repeated here. When an element is perpendicular or approximately perpendicular to another element, it means that the ideal state of the two is vertical, but due to the influence of manufacturing and assembly, there may be a certain vertical error. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0025] The “first” and “second” involved in the present invention do not represent specific quantities and orders, but are merely used to distinguish names.

[0026] Combined with Figure 1 and 2A small laboratory sample thickness determination device of this embodiment includes a workbench 1, a pressure roller 2 is arranged above the workbench 1, and the height of the pressure roller 2 above the workbench 1 is adjustable to adapt to the adjustment of different thicknesses of the sample, the pressure roller 2 is installed on the pressure roller bracket 3, the pressure roller bracket 3 is an inverted U-shaped structure, and the two ends of the pressure roller 2 are rotatably connected to the pressure roller bracket 3, and a top plate 4 is arranged above the pressure roller bracket 3, and the top plate 4 is arranged with an upper and lower interval with the pressure roller bracket 3. The top plate 4 extends along the length direction of the workbench 1 and is fixedly connected to the workbench 1 at both ends through vertical plates, and a slider 5 is slidably connected to the upper end surface of the top plate 4 A slide rail or slide groove cooperating with the slider 5 is provided on the top plate 4 along the length direction of the workbench 1, a screw sleeve 6 is fixedly connected to the slider 5, and an internal thread is provided on the inner circumferential wall of the screw sleeve 6. A screw rod 7 is rotatably connected to the pressure roller bracket 3, and the screw rod 7 is threadedly connected to the screw sleeve 6. A guide rod 8 is also connected to the pressure roller bracket 3. The guide rod 8 is arranged parallel to the screw rod 7 and is perpendicular to the upper end surface of the workbench 1. A slide groove 9 cooperating with the guide rod 8 is provided on the top plate 4, and the slide groove 9 is arranged along the length direction of the workbench 1. The top plate 4 also has an avoidance groove cooperating with the screw rod 7, so that the screw rod 7 can slide on the top rod 4 with the slider 5.

[0027] When the present small laboratory sample thickness determination device is in use, the operator adjusts the thickness determination height of the pressing roller 2 by rotating the screw rod 7. The pressing roller 2 can be kept at a fixed height by simply stopping rotating the screw rod 7. The main operating steps are as follows: the sample to be thickness determined is placed on the workbench 1, with the head placed under the pressing roller 2. The required thickness of the sample is controlled by adjusting the height of the pressing roller 2. The sample is thickness-determined by manually pushing the slider 5 to slide. Under a certain traction force, the sample can achieve continuous thickness determination under the set thickness.

[0028] This type of laboratory sample thickness determination device has a simple structure, stable thickness determination effect, low equipment cost, and a stable structure that is not easily damaged. It is suitable for purchase and use in small laboratories.

[0029] As a preferred embodiment of the present invention, the top of the screw rod 7 is connected with a hand-tightening portion 10, which is a columnar structure with a diameter larger than the screw rod 7 and anti-slip grooves on the surface. It is mainly used to facilitate the operator to manually rotate the screw rod 7 to adjust the height of the pressure roller 2.

[0030] As a preferred embodiment of the present invention, a measuring component for measuring the height of the pressure roller 2 is also included. In this embodiment, the measuring component includes a distance sensor and a display screen electrically connected to the distance sensor. The height of the pressure roller 2 is measured by the distance sensor, and the numerical value is displayed on the display screen, so that the operator can observe the height of the pressure roller 2 in real time when adjusting the height, with higher accuracy.

[0031] As a preferred solution of the utility model, the distance sensor is arranged on the lower end surface of the top plate 4, and the distance sensor measures the height difference between it and the pressure roller bracket 3. Since the height difference between the pressure roller bracket 3 and the pressure roller 2 is constant, the height difference between the workbench 1 and the top plate 4 is also constant, so the height of the pressure roller 2 can be directly calculated through the above data.

[0032] As a preferred embodiment of the present invention, a detection roller 12 is provided on the pressure roller bracket 3 at the rear side of the pressure roller 2. During thickness pressing, the pressure roller 2 contacts the sample before the detection roller 12. The detection roller 12 and the pressure roller 2 are arranged at the same height. The detection roller 12 is movably connected to the pressure roller bracket 3 up and down. The pressure roller bracket 3 is also provided with a sensing structure for detecting whether the detection roller 12 can move up and down. If the height of the sample rebounds after thickness pressing, the detection roller 12 will bounce upward when it contacts it later. At this time, it is judged that the thickness pressing is unqualified and it is necessary to press the thickness again until the detection roller 12 does not move upward when contacting the sample.

[0033] As a preferred embodiment of the utility model, a movable groove 13 is provided on the pressure roller bracket 3 along its height direction, and a rotating shaft 14 is connected to the end of the detection roller 12. The rotating shaft 14 is arranged at the axial position of the detection roller 12, and the rotating shaft 14 is rotatable and movable up and down in the movable groove 13. The diameter of the rotating shaft 14 is consistent with the groove width of the movable groove 13. The sensing structure includes a pressure sensor 15, a spring 16 and a rotating shaft pressure ring 17 which are arranged from top to bottom in the movable groove 13. The spring 16 is in a compressed force storage form, and the rotating shaft pressure ring 17 abuts against the upper end of the rotating shaft 14. The lower end surface of the rotating shaft pressure ring 17 is provided with an arc surface that cooperates with the rotating shaft 14. When the detection roller 12 moves upward, it drives the rotating shaft 14 to move upward, so that the spring 16 is compressed, and the pressure signal sensed by the pressure sensor 15 produces a large fluctuation, and then it is judged as unqualified pressure thickness.

[0034] As a preferred solution of the utility model, an operating surface table 18 is detachably connected to the workbench 1. The operating surface table 18 is a flat plate. A groove for accommodating the operating surface table 18 is provided on the workbench 1. This is mainly to facilitate the operator to remove the thickened sample connected to the operating surface table 18 directly from the workbench 1, to facilitate subsequent curing operations, and to avoid deformation of the sample during the transfer process.

[0035] The above schematically describes the present invention and its implementation methods, which are not restrictive. The drawings show only one implementation method of the present invention, and the actual structure is not limited thereto. Therefore, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the present invention, they should all fall within the protection scope of the present invention.

Claims

1. A small laboratory sample thickness determination device, characterized by: It includes a workbench, a pressure roller is provided above the workbench, the pressure roller is installed on a pressure roller bracket, a top plate is provided above the pressure roller bracket, the top plate is connected to the workbench, a slider is slidably connected to the upper end surface of the top plate, a screw sleeve is connected to the slider, a screw is rotatably connected to the pressure roller bracket, the screw is threadedly connected to the screw sleeve, a guide rod is also connected to the pressure roller bracket, and a slide groove cooperating with the guide rod is provided on the top plate.

2. A small laboratory sample thickness determination device according to claim 1, characterized in that: The top of the screw rod is connected with a hand-tightening portion.

3. A small laboratory sample thickness determination device according to claim 1, characterized in that: Also included is a measuring assembly for measuring the height of the pressing roller.

4. A small laboratory sample thickness determination device according to claim 3, characterized in that: The measuring component includes a distance measuring sensor and a display screen electrically connected to the distance measuring sensor.

5. A small laboratory sample thickness determination device according to claim 4, characterized in that: The distance measuring sensor is arranged on the lower end surface of the top plate.

6. A small laboratory sample thickness determination device according to any one of claims 1 to 5, characterized in that: The pressure roller bracket is provided with a detection roller at the rear side of the pressure roller. The detection roller and the pressure roller are arranged at the same height. The detection roller is movably connected to the pressure roller bracket up and down. The pressure roller bracket is also provided with a sensing structure for detecting whether the detection roller moves up and down.

7. A small laboratory sample thickness determination device according to claim 6, characterized in that: The pressure roller bracket is provided with a movable groove along its height direction, the end of the detection roller is connected to a rotating shaft, the rotating shaft is rotatable and movable up and down and is arranged in the movable groove, the sensing structure includes a pressure sensor, a spring and a rotating shaft pressure ring which are arranged in sequence from top to bottom in the movable groove, and the rotating shaft pressure ring abuts against the upper end of the rotating shaft.

8. A small laboratory sample thickness determination device according to any one of claims 1 to 5, characterized in that: The workbench is detachably connected with an operating surface table.