Lubricant master batch production device
By designing a lubricant masterbatch production device including folding components and drying components, the problem of moisture removal difficulty in the lubricant masterbatch production process is solved, efficient drying and quality improvement is achieved, and good adaptability and energy saving effects are achieved.
Patent Information
- Application Number
- CN202420648296.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-03-29
AI Technical Summary
During the lubricant masterbatch production process, the residual moisture on the surface of the raw materials after they leave the water surface is difficult to completely remove, resulting in increased difficulty in subsequent drying, and small masterbatches are easily attached to the inner wall of the pelletizer, increasing the complexity of cleaning work.
A lubricant masterbatch production device is designed, including a base plate, a collection box, a folding assembly and a drying assembly. The folding assembly is adjusted by sliding connection of the bidirectional screw and the mounting plate to control the drying time of the thin wires. The drying assembly is made through a hot air fan and a cloth bellows, providing heated air to remove moisture from the thin wires.
Effectively remove moisture from the thin line surface, reduces the complexity of the subsequent drying process, improves the adaptability of the device, and ensures the quality of the lubricant masterbatch. At the same time, energy is saved and some heat is reused.
Smart Images
Figure CN222832449U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical material equipment, in particular to a lubricant masterbatch production device. Background Art
[0002] Lubricants are important additives in the production of plastic products and are generally made into lubricating masterbatches for use. The production equipment for lubricant masterbatches generally introduces the raw materials into a heating device and extrude them into strips, then cools them down to form and pelletize them, and finally dries them to complete the processing.
[0003] When the raw materials are just extruded, water is generally used to cool down the melted raw materials. When the formed raw materials leave the water surface, the surface will carry a lot of water. If you just blow on the surface, there will be a problem of insufficient blowing time. The residual water on it is difficult to remove completely, which will increase the difficulty of subsequent drying. In addition, the small-particle masterbatch will adhere to the inner wall of the pelletizer due to moisture, which will also increase the subsequent cleaning work. Utility Model Content
[0004] The purpose of the utility model is to provide a lubricant masterbatch production device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a lubricant masterbatch production device, comprising a base plate, characterized in that: a collecting box is fixedly installed on the top outer wall of the base plate, a folding component is installed inside the collecting box, the folding component includes a limiting groove opened on the outer wall of one end of the collecting box, two mounting plates are slidably connected in the limiting groove, the two mounting plates are threadedly connected to the same bidirectional screw, the two mounting plates are respectively located at the threads at both ends of the bidirectional screw, an extension plate is fixedly connected on both sides of the outer wall of one end of the collecting box, the two ends of the bidirectional screw are respectively rotatably connected to the outer walls of one side of the two extension plates close to each other, and the top outer walls of the two mounting plates are rotatably connected to a plurality of guide rollers distributed at equal distances.
[0006] It is ensured that the thin wires extruded by the screw extruder have enough time to be dried after leaving the water surface, so that most of the moisture on the surface of the thin wires can be removed, avoiding the moisture from affecting the subsequent process. The thin wires are wrapped around multiple guide rollers in turn, so that there are thin wires of sufficient length wrapped around a certain distance, so as to ensure that the thin wires can be transmitted normally while being dried enough, so as to ensure that they will not carry too much moisture into the next process, and the relative positions of the two mounting plates can also be adjusted, which can ensure that the device can be adjusted according to the residual moisture on the surface of the thin wires, increasing the adaptability of the device. The two-way screw is driven by the handle to rotate, and the two mounting plates restricted by the limit groove will be driven by the two-way screw to slide toward each other, and then the multiple guide rollers thereon will also move away from or approach each other, and the corresponding drying time of the multiple guide rollers around the thin wires will also change accordingly.
[0007] As a further preferred embodiment of the present technical solution, a drying component is installed on the top of the bottom plate, and the drying component is located directly above the folding component.
[0008] As a further preferred embodiment of the present technical solution, a wind cloth box is fixedly installed on the top outer wall of the drying component, the wind cloth box is located directly above the folding component, a plurality of air outlet holes are opened on the bottom outer wall of the wind cloth box at equal distances, a hot air blower is fixedly installed on the top outer wall of the wind cloth box, and the hot air blower is connected to the interior of the wind cloth box.
[0009] As a further preferred embodiment of the present technical solution, a connecting pipe is fixedly inserted into the top outer wall of the hot air blower, and two air inlets of the connecting pipe are respectively located at two ends of the folding component, and both air inlets of the connecting pipe are fixedly sleeved with an air suction nozzle.
[0010] Start the hot air blower, which will draw the air from the outside of the collection box into the inside through the connecting pipe and the suction nozzle. The air will be heated when passing through the hot air blower, and then enter the air distribution box, and then blown downward evenly from the multiple air outlets at the bottom. At this time, the thin strips with moisture can be blown away and dried by the hot air flow, and finally dissipated to the outside. Part of the hot air will be sucked in by the suction nozzle again, which can save energy.
[0011] As a further preferred embodiment of the present technical solution, the two mounting plates are slidably connected with a same stabilizing rod, and both ends of the stabilizing rod are respectively fixedly connected to the inner walls on both sides of the collection box.
[0012] As a further preferred embodiment of the present technical solution, a screw extruder is fixedly installed on one side of the top outer wall of the bottom plate, a material barrel is fixedly installed on the top outer wall of the screw extruder, the material barrel is connected with the interior of the screw extruder, a water tank is fixedly installed on the top outer wall of the bottom plate, the water tank is located on one side of the screw extruder, the collecting box is located on one side of the water tank, and a pelletizer is fixedly installed on the other side of the top outer wall of the bottom plate.
[0013] The utility model provides a lubricant masterbatch production device, which has the following beneficial effects:
[0014] (1) The utility model provides a folding component to ensure that the thin wires extruded by the screw extruder have enough time to be dried after leaving the water surface, so that most of the moisture on the surface of the thin wires can be removed, avoiding the moisture affecting the subsequent process. The thin wires are sequentially wrapped around multiple guide rollers so that there are thin wires of sufficient length wrapped around a certain distance, thereby ensuring that the thin wires can be normally transmitted and can also be dried for a sufficient time, thereby ensuring that they will not carry too much moisture into the next process. The relative positions of the two mounting plates can also be adjusted, which can ensure that the device can be adjusted according to the moisture remaining on the surface of the thin wires, thereby increasing the adaptability of the device. The two-way screw is driven by the handle to rotate, and the two mounting plates restricted by the limit groove will be driven by the two-way screw to slide toward each other, and then the multiple guide rollers thereon will also move away from or approach each other, and the corresponding drying time of the multiple guide rollers around the thin wires will also change accordingly.
[0015] (2) The utility model sets a drying component and starts the hot air blower. The hot air blower draws the air outside the collection box into the inside through the connecting pipe and the suction nozzle. The air is heated when passing through the hot air blower, and then enters the air distribution box, and is evenly blown downward from the multiple air outlets at the bottom. At this time, the thin strips with moisture can be blown away and dried by the hot air flow, and finally dissipated to the outside. Part of the hot air will be sucked into the suction nozzle again, which can save energy. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a partial first-viewing perspective enlarged structural schematic diagram of the utility model;
[0018] Figure 3 It is a partial second viewing angle enlarged structural schematic diagram of the utility model;
[0019] Figure 4 For the utility model Figure 2 The enlarged structural diagram at A in the middle;
[0020] In the figure: 1. bottom plate; 2. screw extruder; 3. material barrel; 4. water tank; 5. collecting box; 6. pelletizer; 7. folding assembly; 8. drying assembly; 701. limit groove; 702. mounting plate; 703. guide roller; 704. extension plate; 705. bidirectional screw; 706. stabilizing rod; 801. air distribution box; 802. hot air blower; 803. air outlet; 804. connecting pipe; 805. suction nozzle. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0022] The utility model provides a technical solution: Figure 2 , Figure 3 and Figure 4 As shown, in this embodiment, a lubricant masterbatch production device includes a base plate 1, characterized in that: a collecting box 5 is fixedly installed on the top outer wall of the base plate 1, a folding component 7 is installed inside the collecting box 5, the folding component 7 includes a limiting groove 701 opened on the outer wall of one end of the collecting box 5, and two mounting plates 702 are slidably connected in the limiting groove 701, the two mounting plates 702 are threadedly connected to the same bidirectional screw rod 705, and the two mounting plates 702 are respectively located at the threads at both ends of the bidirectional screw rod 705, and an extension plate 704 is fixedly connected to both sides of the outer wall of one end of the collecting box 5, and the two ends of the bidirectional screw rod 705 are respectively rotatably connected to the outer walls of one side of the two extension plates 704 close to each other, and the top outer walls of the two mounting plates 702 are rotatably connected to a plurality of guide rollers 703 distributed at equal distances.
[0023] The extruded thin wires are sequentially wrapped around multiple guide rollers 703, so that there are thin wires of sufficient length wrapped around a certain distance, thereby ensuring that these thin wires can be transmitted normally and can also be dried for a sufficient time, thereby ensuring that they do not carry too much moisture into the next process, and the relative positions of the two mounting plates 702 can also be adjusted, which can ensure that the device can be adjusted according to the residual moisture on the surface of the thin wires, thereby increasing the adaptability of the device. The two-way screw rod 705 is driven by the handle to rotate, and the two mounting plates 702 restricted by the limit groove 701 will be driven by the two-way screw rod 705 to slide toward each other, and then the multiple guide rollers 703 thereon will also move away from or approach each other, and the corresponding drying time of the multiple guide rollers 703 wrapped around the thin wires will also change accordingly.
[0024] like Figure 2 and Figure 3 As shown, a drying assembly 8 is installed on the top of the bottom plate 1 , and the drying assembly 8 is located directly above the folding assembly 7 .
[0025] A wind box 801 is fixedly installed on the top outer wall of the drying component 8, and the wind box 801 is directly above the folding component 7. A plurality of air outlet holes 803 are opened on the bottom outer wall of the wind box 801. A hot air blower 802 is fixedly installed on the top outer wall of the wind box 801, and the hot air blower 802 is connected to the inside of the wind box 801.
[0026] A connecting pipe 804 is fixedly inserted into the outer wall of the top of the hot air blower 802. The two air inlets of the connecting pipe 804 are respectively located at the two ends of the folding component 7. An air suction nozzle 805 is fixedly sleeved on the two air inlets of the connecting pipe 804.
[0027] Start the hot air blower 802, which draws the air outside the collection box 5 into the inside through the connecting pipe 804 and the suction nozzle 805. The air is heated when passing through the hot air blower 802, and then enters the air distribution box 801, and is evenly blown downward from the multiple air outlets 803 at the bottom thereof. At this time, the thin strips with moisture can be blown away and dried by the hot air flow, and finally dissipated to the outside. Part of the hot air will be sucked in by the suction nozzle 805 again, which can save energy.
[0028] like Figure 2 As shown, the two mounting plates 702 are slidably connected with a same stabilizing rod 706, and both ends of the stabilizing rod 706 are respectively fixedly connected to the inner walls of the two sides of the collecting box 5, so that the mounting plates 702 are more stable during the movement.
[0029] like Figure 1 As shown, a screw extruder 2 is fixedly installed on one side of the top outer wall of the bottom plate 1, a material barrel 3 is fixedly installed on the top outer wall of the screw extruder 2, the material barrel 3 is connected with the inside of the screw extruder 2, a water tank 4 is fixedly installed on the top outer wall of the bottom plate 1, the water tank 4 is located on one side of the screw extruder 2, a collecting box 5 is located on one side of the water tank 4, and a pelletizer 6 is fixedly installed on the other side of the top outer wall of the bottom plate 1.
[0030] Start the screw extruder 2, and the raw materials in the barrel 3 will enter one end of the screw extruder 2. These raw materials will be gradually heated and melted during the driving process, and then extruded from the other side of the screw extruder 2, and then these thin strips will be guided into the water tank 4, and then the processing can be completed after drying and pelletizing.
[0031] The utility model provides a lubricant masterbatch production device, and the specific working principle is as follows:
[0032] When the device is working, the screw extruder 2 is started, and the raw materials in the barrel 3 will enter one end of the screw extruder 2. These raw materials will be gradually heated and melted during the driving process, and then extruded from the other side of the screw extruder 2, and then guide these thin strips into the water tank 4, and then these thin wires are successively wrapped around multiple guide rollers 703, so that there are thin wires of sufficient length wrapped around within a certain distance, so as to ensure that these thin wires can be transmitted normally and receive sufficient drying time, so as to ensure that they will not carry too much moisture into the next process, and the relative positions of the two mounting plates 702 can also be adjusted, so as to ensure that the device can be adjusted according to the residual moisture on the surface of the thin wires, which increases the adaptability of the device, and the bidirectional screw rod 705 is driven by the handle to rotate, which is limited by the limit groove The two mounting plates 702 restricted by 701 will be driven by the bidirectional screw rod 705 to slide toward each other, and then the multiple guide rollers 703 thereon will also move away from or close to each other, and the corresponding multiple guide rollers 703 surrounding the thin wires will be dried accordingly. When the drying component 8 is working, it only needs to start the hot air blower 802. The hot air blower 802 draws the air outside the collection box 5 into the inside through the connecting pipe 804 and the suction nozzle 805. These air flows are heated when passing through the hot air blower 802, and then enter the air distribution box 801, and then are evenly blown downward from the multiple air outlets 803 at the bottom thereof. At this time, the thin strips with moisture can be blown away and dried by the hot air flow, and finally dissipated to the outside. Part of the hot air will be sucked in by the suction nozzle 805 again, which can save energy.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A lubricant masterbatch production device, comprising a base plate (1), characterized in that: A collecting box (5) is fixedly mounted on the top outer wall of the bottom plate (1), and a folding assembly (7) is mounted inside the collecting box (5). The folding assembly (7) comprises a limiting groove (701) provided on the outer wall at one end of the collecting box (5), and two mounting plates (702) are slidably connected in the limiting groove (701). The two mounting plates (702) are threadedly connected to the same bidirectional screw rod (705), and the two mounting plates (702) are respectively located at the threads at both ends of the bidirectional screw rod (705). An extension plate (704) is fixedly connected to both sides of the outer wall at one end of the collecting box (5), and the two ends of the bidirectional screw rod (705) are respectively rotatably connected to the outer walls of one side of the two extension plates (704) close to each other, and the top outer walls of the two mounting plates (702) are rotatably connected to a plurality of guide rollers (703) distributed at equal distances.
2. A lubricant masterbatch production device according to claim 1, characterized in that: A drying component (8) is installed on the top of the bottom plate (1), and the drying component (8) is located directly above the folding component (7).
3. A lubricant masterbatch production device according to claim 2, characterized in that: A wind box (801) is fixedly mounted on the top outer wall of the drying component (8); the wind box (801) is located directly above the folding component (7); a plurality of air outlet holes (803) are provided on the bottom outer wall of the wind box (801) at equal distances; a hot air blower (802) is fixedly mounted on the top outer wall of the wind box (801); the hot air blower (802) is communicated with the interior of the wind box (801).
4. A lubricant masterbatch production device according to claim 3, characterized in that: A connecting pipe (804) is fixedly plugged into the outer wall of the top of the hot air blower (802), and two air inlets of the connecting pipe (804) are respectively located at two ends of the folding component (7), and both air inlets of the connecting pipe (804) are fixedly sleeved with an air suction nozzle (805).
5. The lubricant masterbatch production device according to claim 1, characterized in that: The two mounting plates (702) are slidably plugged with a same stabilizing rod (706), and the two ends of the stabilizing rod (706) are respectively fixedly connected to the inner walls on both sides of the collection box (5).
6. The lubricant masterbatch production device according to claim 1, characterized in that: A screw extruder (2) is fixedly mounted on one side of the top outer wall of the bottom plate (1); a material barrel (3) is fixedly mounted on the top outer wall of the screw extruder (2); the material barrel (3) is connected to the inside of the screw extruder (2); a water tank (4) is fixedly mounted on the top outer wall of the bottom plate (1); the water tank (4) is located on one side of the screw extruder (2); the collection box (5) is located on one side of the water tank (4); and a pelletizer (6) is fixedly mounted on the other side of the top outer wall of the bottom plate (1).