Novel molten aluminum carrying intelligent robot
By designing a new type of aluminum water handling intelligent robot, using the first linear drive to rotate and tilt container, the problems of low efficiency and high configuration cost in the prior art are solved, and efficient and low-cost aluminum water handling are achieved.
Patent Information
- Application Number
- CN202421040708.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-05-14
AI Technical Summary
In the prior art, manual operation of aluminum liquid is low in handling efficiency, and due to the high temperature of aluminum liquid, it is difficult to operate; at the same time, the configuration cost of equipped with a crane alone is too high and difficult to operate.
A new type of aluminum water handling intelligent robot is designed, including a walking mechanism, a bracket, a first linear drive and a container. One side of the container and bracket is lifted by the first linear drive, and the container and bracket are rotated and tilted together, thereby pouring the aluminum liquid in the container onto the target container or production line.
It achieves the effect of simple operation, low cost, and improves aluminum water handling efficiency, avoiding the difficulty of manual operation and the high cost of crane configuration.
Smart Images

Figure CN222832749U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum transportation, and in particular to a novel intelligent robot for transporting molten aluminum. Background Art
[0002] Aluminum liquid and aluminum alloy are important materials for modern industrial processing. For example, in the supply of aluminum liquid, suppliers usually melt aluminum or aluminum alloy once to make aluminum ingots, and the aluminum ingots need to be melted again after being transported to the foundry, and converted into aluminum liquid for further processing. During the processing, it is usually necessary to transfer the aluminum liquid to other production lines through containers. In the prior art, after a cart is used to push the container to the destination, the aluminum liquid in the container is transferred to the production line manually or by a crane.
[0003] Manual operation is inefficient and difficult due to the high temperature of molten aluminum. Alternatively, a separate crane is installed on the production line, which is too expensive and difficult to operate. Therefore, it is necessary to design an intelligent robot for molten aluminum handling. Utility Model Content
[0004] In view of the above technical problems existing in the prior art, the utility model provides a new intelligent robot for transporting molten aluminum.
[0005] The utility model discloses a novel intelligent robot for transporting molten aluminum, comprising a walking mechanism, a bracket, a first linear drive and a container, wherein one side of the bracket is hinged to the upper side of a support frame of the walking mechanism, the first linear drive is hinged to the support frame of the walking mechanism, and the output end of the first linear drive is hinged to the other side of the bracket; the container is installed on the upper side of the bracket, and a side port is provided on one side of the container.
[0006] Preferably, a support plate is fixed on the upper side of the support frame, a second hinge seat is provided on the support plate, and one side of the bracket is hinged on the second hinge seat;
[0007] The walking mechanism comprises a crawler vehicle, and the crawler vehicle further comprises a crawler track arranged on the lower side of the support frame;
[0008] The support frame is provided with a first hinge seat, and the first linear drive is hinged on the first hinge seat.
[0009] Preferably, the first linear drive comprises a hydraulic cylinder, and a hydraulic motor is arranged on the support frame or bracket, and the hydraulic motor is connected to the hydraulic cylinder.
[0010] Preferably, it further comprises a lifting assembly, wherein the base frame of the lifting assembly is mounted on the supporting frame;
[0011] The first linear drive is hinged on the top seat of the lifting assembly.
[0012] Preferably, the lifting assembly further comprises a fork arm mechanism and a second linear drive, wherein the fork arm mechanism comprises a first arm and a second arm which are hinged to each other.
[0013] One side of the first arm is hinged to one side of the base frame, and the other side of the first arm is slidably mounted on the second sliding groove of the top seat;
[0014] One side of the second arm is hinged to one side of the top seat, and the other side of the second arm is provided with a first shaft, and the first shaft is slidably mounted on a first sliding groove of the bottom frame;
[0015] A second shaft is arranged in the first arm, a second boss is arranged on one side of the second shaft, and a first boss is arranged on one side of the first shaft;
[0016] One end of the second linear drive is hinged on the first boss, and the other end is hinged on the second boss.
[0017] Preferably, limit plates are respectively provided on both sides of the bracket, and the container is installed between the two limit plates.
[0018] Preferably, a main body cover is provided on the upper side of the container, and a drainage pipe and an upper opening are provided on the main body cover;
[0019] A connecting pipe is arranged on the side wall of the container.
[0020] Preferably, a side tube is provided on the side opening of the container, and a side cover is provided at the opening of the side tube.
[0021] Preferably, a lifting assembly is provided on one side of the container, and the lifting assembly includes a pull rod installed on the side wall of the container, a crossbeam installed on the upper side of the pull rod, and a lifting ring installed on the upper side of the crossbeam;
[0022] An adjusting assembly is also arranged on the side wall of the container, and the pull rod is mounted on the adjusting assembly.
[0023] Compared with the prior art, the utility model has the following beneficial effects: by lifting one side of the container and the bracket through the first linear drive, the container and the bracket are rotated and tilted together, thereby pouring the molten aluminum in the container into a target container or production line; the operation is simple and the cost is low, and the efficiency of molten aluminum transportation can be improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic diagram of the structure of the new intelligent robot for transporting molten aluminum of the utility model;
[0025] Figure 2 It is the installation diagram of hydraulic motor;
[0026] Figure 3 It is a structural schematic diagram of the main body cover;
[0027] Figure 4 is the installation diagram of the first linear drive;
[0028] Figure 5 It is the installation diagram of the lifting assembly;
[0029] Figure 6 It is a cross-sectional view of the lifting assembly.
[0030] Markings in the figure: 1 crawler vehicle, 11 crawler, 12 support frame, 13 first articulated seat, 2 support plate, 21 second articulated seat, 3 bracket, 4 container, 41 side port, 411 side pipe, 412 side cover, 42 main body cover, 43 connecting pipe, 44 upper opening, 45 drainage pipe, 46 limit plate, 5 first linear drive, 6 hydraulic motor,
[0031] 7 lifting assembly, 71 base frame, 711 first sliding groove, 72 fork arm mechanism, 721 first arm, 722 second arm, 723 first axis, 724 first boss, 725 second axis, 726 second boss, 73 top seat, 75 second linear drive, 8 lifting assembly, 81 crossbeam, 82 pull rod, 83 lifting ring, 85 adjusting mechanism. DETAILED DESCRIPTION
[0032] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] The utility model is further described in detail below in conjunction with the accompanying drawings:
[0034] A new type of intelligent robot for handling molten aluminum, such as Figure 1-Figure 6 , including a traveling mechanism, a bracket 3, a first linear drive 5 and a container 4, one side of the bracket 3 is hinged to the upper side of the supporting frame 12 of the traveling mechanism, the first linear drive 5 is hinged to the supporting frame 12 of the traveling mechanism, and the output end of the first linear drive 5 is hinged to the other side of the bracket 3; the container 4 is installed on the upper side of the bracket 3, and a side opening 41 is provided on one side of the container 4.
[0035] The first linear drive 5 lifts one side of the container 4 and the bracket 3, so that the container and the bracket 3 rotate and tilt together, thereby pouring the aluminum liquid in the container 4 into the target container or production line; the operation is simple and the cost is low, and the efficiency of aluminum liquid transportation can be improved.
[0036] like Figure 1 Figure 2 and Figure 4 A support plate 2 is fixed on the upper side of the support frame 12, a second articulated seat 21 is provided on the support plate 2, and one side of the bracket 3 is hinged on the second articulated seat 21; the walking mechanism includes a crawler vehicle 1, and the crawler vehicle 1 also includes a crawler 11 provided on the lower side of the support frame 12. A first articulated seat 13 is provided on the support frame 12, and the first linear drive 5 is hinged on the first articulated seat 13.
[0037] The first linear drive 5 includes a hydraulic cylinder. A hydraulic motor 6 is disposed on the support frame 12 or the bracket 3 , and the hydraulic motor 6 is connected to the hydraulic cylinder. Figure 2 The middle hydraulic motor 6 is installed on one side of the bracket 3, but is not limited thereto.
[0038] Figure 5 and Figure 6 The lifting assembly 7 is shown, the bottom frame 71 of the lifting assembly 7 is mounted on the support frame 12, and the first linear drive 5 is hinged on the top seat 73 of the lifting assembly 7. The lifting assembly 7 is used to raise or lower the height of the container to adapt to different destination production lines and destination containers.
[0039] More specifically, the lifting assembly 7 further includes a fork arm mechanism 72 and a second linear driver 75, wherein the fork arm mechanism 72 includes a first arm 721 and a second arm 722 which are hinged to each other, wherein one side of the first arm 721 is hinged to one side of the base frame 71, and the other side of the first arm 721 is slidably mounted on the second sliding groove of the top seat 73; one side of the second arm 722 is hinged to one side of the top seat 73, and the other side of the second arm 722 is provided with a first shaft 723, and the first shaft 723 is slidably mounted on the first sliding groove 711 of the base frame 71; a second shaft 725 is provided in the first arm 721, and a second boss 726 is provided on one side of the second shaft 725, and a first boss 724 is provided on one side of the first shaft 723; one end of the second linear driver 75 is hinged to the first boss 724, and the other end is hinged to the second boss 726. That is, the container is lifted and lowered by means of a fork arm, but the present invention is not limited thereto.
[0040] Figure 5Also shown are limit plates 46 arranged on both sides of the bracket 3, and the container 4 is installed between the two limit plates 46. Thus, the container 4 is limited and positioned to prevent the container 4 from shifting during the dumping process. A lifting assembly 8 is also provided on one side of the container 4, and the lifting assembly 8 includes a pull rod 82 installed on the side wall of the container 4, a crossbeam 81 installed on the upper side of the pull rod 82, and a lifting ring 83 installed on the upper side of the crossbeam 81. Optionally, an adjustment assembly 85 is also provided on the side wall of the container 4, and the pull rod 82 is installed on the adjustment mechanism 85. The lifting assembly 8 is used for lifting the container, and the adjustment mechanism is used to adjust the height of the pull rod 82, for example, by providing a worm (not shown in the figure) on the lower side of the pull rod 82, and a threaded block matching the worm is provided on the adjustment seat on one side of the container, and the handle is connected to the screw block, and the threaded block is rotated by the handle to adjust the height of the pull rod 82.
[0041] like Figure 3 The upper side of the container 4 is provided with a main body cover 42, and the main body cover 42 is provided with a drainage pipe 45 and an upper opening 44; a connecting pipe 43 is provided on the side wall of the container 4. A side pipe 411 is provided on the side opening 41 of the container 4, and a side cover 412 is provided at the opening of the side pipe 411.
[0042] On the one hand, the utility model can adjust the height of the container through the lifting component 7 to improve the applicability; on the other hand, the first linear drive 5 tilts the container to pour the aluminum liquid in the container to the destination container or production line. The new aluminum liquid handling intelligent robot of the utility model can be intelligently set, such as moving and pouring by remote control or automatic driving; and the photoelectric sensor can be set on the bracket 3 to detect the destination container or production line.
[0043] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A new type of intelligent robot for handling molten aluminum, characterized in that: It comprises a walking mechanism, a support (3), a first linear drive (5) and a container (4). One side of the bracket (3) is hinged to the upper side of the support frame (12) of the walking mechanism. The first linear drive (5) is hinged on a support frame (12) of the walking mechanism, and an output end of the first linear drive (5) is hinged on the other side of the support frame (3); The container (4) is installed on the upper side of the bracket (3), and a side opening (41) is provided on one side of the container (4).
2. The novel intelligent robot for transporting molten aluminum according to claim 1 is characterized in that: A support plate (2) is fixed on the upper side of the support frame (12), a second hinge seat (21) is provided on the support plate (2), and one side of the bracket (3) is hinged on the second hinge seat (21); The walking mechanism comprises a crawler vehicle (1), and the crawler vehicle (1) further comprises a crawler (11) arranged on the lower side of a support frame (12); A first hinge seat (13) is provided on the support frame (12), and the first linear drive (5) is hinged on the first hinge seat (13).
3. The novel intelligent robot for transporting molten aluminum according to claim 1 is characterized in that: The first linear drive (5) comprises a hydraulic cylinder, and a hydraulic motor (6) is arranged on the support frame (12) or the bracket (3), and the hydraulic motor (6) is connected to the hydraulic cylinder.
4. The novel intelligent robot for transporting molten aluminum according to claim 1 is characterized in that: It also comprises a lifting assembly (7), wherein a base frame (71) of the lifting assembly (7) is mounted on the support frame (12); The first linear drive (5) is hinged on the top seat (73) of the lifting assembly (7).
5. The novel intelligent robot for transporting molten aluminum according to claim 4 is characterized in that: The lifting assembly (7) further comprises a fork arm mechanism (72) and a second linear drive (75), wherein the fork arm mechanism (72) comprises a first arm (721) and a second arm (722) which are hinged to each other. One side of the first arm (721) is hinged to one side of the base frame (71), and the other side of the first arm (721) is slidably mounted on a second sliding groove of the top seat (73); One side of the second arm (722) is hinged to one side of the top seat (73), and the other side of the second arm (722) is provided with a first shaft (723), and the first shaft (723) is slidably mounted on a first sliding groove (711) of the bottom frame (71); A second shaft (725) is disposed inside the first arm (721), a second boss (726) is disposed on one side of the second shaft (725), and a first boss (724) is disposed on one side of the first shaft (723); One end of the second linear drive (75) is hinged on the first boss (724), and the other end is hinged on the second boss (726).
6. The novel intelligent robot for transporting molten aluminum according to claim 1 is characterized in that: Limiting plates (46) are respectively provided on both sides of the bracket (3), and the container (4) is installed between the two limiting plates (46).
7. The novel intelligent robot for transporting molten aluminum according to claim 1 is characterized in that: A main body cover (42) is provided on the upper side of the container (4), and a drainage tube (45) and an upper opening (44) are provided on the main body cover (42); A connecting pipe (43) is provided on the side wall of the container (4).
8. The novel intelligent robot for transporting molten aluminum according to claim 7 is characterized in that: A side tube (411) is provided on the side opening (41) of the container (4), and a side cover (412) is provided at the opening of the side tube (411).
9. The novel intelligent robot for transporting molten aluminum according to claim 1 is characterized in that: A lifting assembly (8) is provided on one side of the container (4), and the lifting assembly (8) comprises a pull rod (82) installed on the side wall of the container (4), a cross beam (81) installed on the upper side of the pull rod (82), and a lifting ring (83) installed on the upper side of the cross beam (81); An adjustment component (85) is also provided on the side wall of the container (4), and the pull rod (82) is mounted on the adjustment component (85).