Automatic tray arrangement equipment for moon cake production

Abstract

The utility model discloses an automatic tray arrangement device for moon cake production, which comprises a belt conveyor used for conveying moon cake trays and a tray carrying frame arranged on the right side of the belt conveyor, an automatic tray arrangement device body is arranged on the right side of the tray carrying frame, the tray carrying frame comprises four vertical rods and a plurality of carrying frames which are fixedly connected among the four vertical rods at equal intervals, and the automatic tray arrangement device is arranged on the belt conveyor. Universal wheels are rotationally installed at the bottoms of the four vertical rods, a connecting plate is welded and fixed to the right sides of the two vertical rods located on the right side, and an L-shaped iron clamping block is welded and fixed to the right side of the connecting plate. By arranging a series of structures, a plurality of moon cake trays can be conveniently and automatically arranged on the tray carrying frame in a multi-layer mode, manual multi-layer tray arrangement work is not needed one by one, time and labor are saved, the labor intensity of workers is reduced, the working efficiency is improved, automatic alarming is conveniently carried out after tray arrangement on the tray carrying frame is completed, and the working efficiency is improved. And after tray arrangement of the tray carrying frame is completed, a new tray carrying frame can be quickly and conveniently disassembled and replaced, and personnel can conveniently use the tray carrying frame.

Description

Technical Field

[0001] The utility model relates to the technical field of automatic mooncake arranging, in particular to automatic mooncake arranging equipment for producing mooncakes. Background Art

[0002] Mooncakes are shaped like a full moon, implying reunion and harmony, and are a must-eat during the Mid-Autumn Festival. Mooncakes originated in the Tang Dynasty and became popular in the Ming Dynasty. Since then, there have been many varieties of mooncakes, which keep pace with the times and meet the needs of different tastes. After the mooncakes are made and loaded into mooncake trays or mooncake baking pans, the conveying equipment transports the mooncake baking pans to the tray rack, and personnel place multiple mooncake trays or mooncake baking pans on the tray rack one by one from bottom to top, and then push them into the baking box or baking room for baking;

[0003] The method of manually placing multiple mooncake trays one by one on the tray rack is time-consuming and labor-intensive, and has high labor intensity. It is not possible to automatically arrange multiple layers of mooncakes on the tray rack, and the work efficiency is low. In view of this, the present application proposes an automatic tray arrangement device for mooncake production to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide an automatic plate arrangement device for moon cake production to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic plate arrangement device for moon cake production, comprising a belt conveyor for conveying moon cake trays and a tray rack arranged on the right side thereof, an automatic plate arrangement device body is arranged on the right side of the tray rack, the tray rack comprises four vertical poles and a plurality of carriers fixedly connected between the four vertical poles at equal intervals, universal wheels are rotatably mounted on the bottoms of the four vertical poles, connecting plates are welded and fixed on the right sides of the two vertical poles located on the right side, an L-shaped iron block is welded and fixed on the right side of the connecting plate, and the moon cake tray is conveyed to the right by the belt conveyor;

[0006] The main body of the automatic plate arrangement equipment includes a fixed plate, an electric slide rail is fixedly connected to the left side of the top of the fixed plate, a control alarm prompt component is fixed and electrically connected to the right side of the electric slide rail, a magnetic clamping component is fixedly connected to the left side of the moving end of the electric slide rail and is clamped on the outside of the L-shaped iron block, a distance measuring component is fixedly connected between the left top of the electric slide rail and the top of its moving end, an L-shaped support rod is fixedly connected to the top of the electric slide rail, and an identification camera located above the belt conveyor is fixedly installed on the left end of the L-shaped support rod, and the magnetic clamping component, the distance measuring component and the identification camera are all electrically connected to the control alarm prompt component; the identification camera is used to identify that the moon cake tray is transported to one of the carrier layers and then transmitted to the control alarm prompt The component starts the signal, and the control alarm prompt component is used to control the start of the electric slide rail when receiving the start signal so that the moving end drives the carrier rack to move downward through the magnetic clamping component. The magnetic clamping component is used to conveniently fix and release the L-shaped iron block with a magnetic clamp. The distance measuring component is used to measure the downward movement distance of the moving end of the electric slide rail and transmit it to the control alarm prompt component for the distance value. When the downward movement distance value set each time is reached, the control alarm prompt component is used to control the electric slide rail to automatically close, so as to realize the effect of automatically controlling the carrier rack to move down one loading position after receiving each mooncake tray, and so on, to realize automatic plate arrangement. In addition, after reaching the maximum distance value set according to the overall loading height of the carrier rack, an alarm is issued to remind personnel to replace the carrier rack.

[0007] Preferably, the control alarm prompt component includes a PLC controller fixed and electrically connected to the right side of the electric slide rail, and an audible and visual alarm is fixed and electrically connected to the top of the PLC controller.

[0008] Preferably, the magnetic clamping assembly includes a rectangular clamping sleeve fixedly connected to the left side of the sliding end of the electric slide rail, the rectangular clamping sleeve is movably clamped on the L-shaped iron block, the rear inner wall of the rectangular clamping sleeve is embedded and fixed with an electromagnet that is attracted to the rear side of the L-shaped iron block, and the front side of the rectangular clamping sleeve is embedded and fixed with a touch switch that is in squeeze contact with the front inner wall of the L-shaped iron block, and the touch switch and the electromagnet are both electrically connected to the PLC controller.

[0009] Preferably, the distance measuring component includes a laser distance measuring sensor fixedly connected to the top of the left side of the electric slide rail, and a reflective sheet fixedly connected to the top of the moving end of the electric slide rail is arranged below the laser distance measuring sensor. The laser distance measuring sensor is electrically connected to the PLC controller.

[0010] Preferably, a diagonal brace is fixedly connected between the right side of the electric slide rail and the top of the fixed plate.

[0011] Preferably, the distance between two adjacent carriers is greater than the distance between the top and the bottom of the mooncake tray.

[0012] Preferably, the top of the fixing plate is rectangular and has four mounting holes.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. This automatic tray arrangement equipment for moon cake production, through the cooperation of the tray rack, belt conveyor, identification camera, electric slide rail, distance measuring component and control alarm prompt component, can automatically arrange the conveyed multiple moon cake trays on the tray rack for multi-layer tray arrangement by using the PLC controller to pre-set the distance value of each downward movement of the electric slide rail according to the material spacing between each two adjacent trays, without the need for manual multi-layer tray arrangement one by one, thus saving time and labor, reducing labor intensity and improving work efficiency;

[0015] 2. This automatic plate arrangement equipment for moon cake production cooperates with the control alarm prompt component and the distance measuring component. After the total vertical distance formed by multiple carriers is pre-set using the PLC controller to control the distance value of the sound and light alarm, it can automatically alarm and remind personnel to replace the plate after the plate is arranged on the carrier, so that the personnel can know and deal with it in time;

[0016] 3. This automatic plate-arranging equipment for mooncake production can quickly release the plate rack after the plate is arranged through the cooperation of the control alarm prompt component, the magnetic clamping component and the L-shaped iron block, so that personnel can easily disassemble and replace the plate rack, so as to facilitate personnel to replace the plate rack with a new one after the use of the previous one.

[0017] The utility model is provided with a series of structures, which is convenient for automatically arranging multiple mooncake trays on the tray rack for multi-layer arrangement, without the need for manual multi-layer arrangement one by one, saving time and labor, reducing labor intensity, and improving work efficiency. After the trays are arranged on the tray rack, an automatic alarm is issued to remind personnel to replace them, and after the tray rack is arranged, the tray rack can be quickly and conveniently disassembled and replaced with a new one, which is convenient for personnel to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the main structure of an automatic plate-arranging device for mooncake production proposed by the utility model;

[0019] Figure 2 for Figure 1 A schematic cross-sectional structure diagram of ;

[0020] Figure 3 This is a schematic diagram of a top view and cross-sectional structure of an L-shaped iron block and a magnetic clamping assembly connecting piece of an automatic plate arrangement device for mooncake production proposed by the utility model;

[0021] Figure 4The utility model is a schematic structural diagram of the tray rack and the fixing plate of the automatic tray arranging equipment for moon cake production in an uninstalled state.

[0022] In the figure: 1. belt conveyor; 2. moon cake tray; 3. carrier; 301. universal wheel; 302. connecting plate; 303. L-shaped iron block; 304. vertical pole; 4. fixing plate; 401. electric slide rail; 402. PLC controller; 403. sound and light alarm; 404. laser ranging sensor; 405. reflector; 406. L-shaped support rod; 407. identification camera; 408. rectangular card sleeve; 409. electromagnet; 410. touch switch. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] like Figures 1 to 4 As shown, an automatic plate arrangement device for mooncake production proposed in this embodiment includes a belt conveyor 1 for conveying mooncake trays 2 and a tray rack arranged on the right side thereof, an automatic plate arrangement device body is arranged on the right side of the tray rack, the tray rack includes four vertical rods 304 and a plurality of carriers 3 fixedly connected between the four vertical rods 304 at equal intervals, universal wheels 301 are rotatably mounted on the bottoms of the four vertical rods 304, a connecting plate 302 is welded and fixed on the right side of the two vertical rods 304 located on the right side, an L-shaped iron block 303 is welded and fixed on the right side of the connecting plate 302, the distance between two adjacent carriers 3 is larger than the distance between the top and bottom of the mooncake tray 2, so as to provide the mooncake tray 2 with an input space, and the mooncake tray 2 is conveyed to the right by the belt conveyor 1;

[0025] The main body of the automatic plate arrangement equipment includes a fixed plate 4, the top of the fixed plate 4 is rectangular and has four installation through-holes, the installation through-holes are provided for personnel to install and fix the fixed plate 4 through external bolts or anchor rods, an electric slide rail 401 is fixedly connected to the left side of the top of the fixed plate 4, and a diagonal support rod is fixedly connected between the right side of the electric slide rail 401 and the top of the fixed plate 4, which plays the effect of strengthening the support and anti-tilting of the electric slide rail 401, and the right side of the electric slide rail 401 is fixedly connected with a control alarm prompt component, and the left side of the moving end of the electric slide rail 401 is fixedly connected with a magnetic suction fixing component mounted on the outside of the L-shaped iron block 303, and a distance measuring component is fixedly connected between the left top of the electric slide rail 401 and the top of its moving end, and the top of the electric slide rail 401 is fixedly connected with an L-shaped support rod 406, and the left end of the L-shaped support rod 406 is fixedly installed with an identification camera 407 located above the belt conveyor 1, and the magnetic suction fixing component, the distance measuring component and the identification The cameras 407 are all electrically connected to the control alarm prompt component; the recognition camera 407 is used to recognize that the mooncake tray 2 is transported to one of the layers of the carrier 3 and then transmits a start signal to the control alarm prompt component. The control alarm prompt component is used to control the electric slide rail 401 to start when receiving the start signal so that its mobile end drives the carrier rack to move downward through the magnetic clamping component. The magnetic clamping component is used to conveniently fix and release the L-shaped iron block 303 with a magnetic clamp. The distance measuring component is used to measure the downward movement distance of the mobile end of the electric slide rail 401 and transmit it to the control alarm prompt component for the distance value. When the downward movement distance value set each time is reached, the control alarm prompt component is used to control the electric slide rail 401 to automatically close, so as to achieve the effect of automatically controlling the carrier rack to move down one loading position after receiving each mooncake tray 2. And so on, automatic tray arrangement is realized. In addition, after reaching the maximum distance value set according to the overall loading height of the carrier rack, an alarm is issued to remind personnel to replace the carrier rack.

[0026] Specifically, the control alarm prompt component includes a PLC controller 402 fixed and electrically connected to the right side of the electric slide rail 401, and a sound and light alarm 403 is fixed and electrically connected to the top of the PLC controller 402; the PLC controller 402 and the sound and light alarm 403 are set to cooperate, and the PLC controller 402 is used to receive the start signal and the moving distance value and control the electric slide rail 401 to open and close accordingly. After reaching the maximum distance value set according to the overall loading height of the carrier rack, the PLC controller 402 controls the sound and light alarm 403 to turn on, and an alarm is sounded to remind personnel to replace the carrier rack.

[0027] Furthermore, the magnetic attraction fixing component includes a rectangular sleeve 408 fixedly connected to the left side of the sliding end of the electric slide rail 401, the rectangular sleeve 408 is movably sleeved on the L-shaped iron block 303, and an electromagnet 409 adsorbed to the rear side of the L-shaped iron block 303 is embedded and fixed on the rear inner wall of the rectangular sleeve 408, wherein an embedding hole fixedly connected to the outer side of the electromagnet 409 is opened on the rear inner wall of the rectangular sleeve 408, and a touch switch 410 is embedded and fixed on the front side of the rectangular sleeve 408, which is in squeeze contact with the front inner wall of the L-shaped iron block 303, wherein the front side of the rectangular sleeve 408 is opened. The embedding groove fixedly connected to the touch switch 410, the touch switch 410 and the electromagnet 409 are both connected to the PLC controller 402 is electrically connected; the rectangular clamping sleeve 408, the electromagnet 409 and the touch switch 410 are arranged to cooperate. When the L-shaped iron block 303 is inserted into the rectangular clamping sleeve 408 backwards and the touch switch 410 is squeezed and touched, the touch switch 410 transmits an opening signal to the PLC controller 402. The PLC controller 402 controls the electromagnet 409 to start the magnetic attraction and fixation of the L-shaped iron block 303, so as to achieve the effect of convenient card connection and automatic fixation. When the alarm is heard, the personnel controls the electromagnet 409 to close and release it through the PLC controller 402, and then the carrier rack can be moved forward to drive the L-shaped iron block 303 to separate from the rectangular clamping sleeve 408, so as to facilitate the clamping and splitting to replace the carrier rack.

[0028] Furthermore, the distance measuring component includes a laser distance measuring sensor 404 fixedly connected to the top left side of the electric slide rail 401, and a reflective sheet 405 fixedly connected to the top of the moving end of the electric slide rail 401 is arranged below the laser distance measuring sensor 404. The laser distance measuring sensor 404 is electrically connected to the PLC controller 402. The laser distance measuring sensor 404 and the reflective sheet 405 cooperate with each other, and when the moving end of the electric slide rail 401 moves downward, the reflective sheet 405 will be driven to move downward as a whole. The laser distance measuring sensor 404 measures the distance that the reflective sheet 405 moves downward each time and transmits the distance value to the PLC controller 402. When the loading position distance set each time is reached, the PLC controller 402 controls the electric slide rail 401 to automatically close, thereby achieving the effect of measuring the downward distance for precise control.

[0029] The method of using this embodiment is as follows: the PLC controller 402 is used to pre-set the distance value for each downward movement of the electric slide rail 401 according to the loading spacing between each two adjacent carriers 3, and according to the total vertical distance formed by multiple carriers 3, it is pre-set to control the sound and light alarm 403 to turn on when this total distance is reached, and the belt conveyor 1 is used to transport the mooncake tray 2 to the right, and the mooncake tray 2 is transported to the right to the bottom carrier 3. After the recognition camera 407 recognizes that the mooncake tray 2 is transported to one layer of the carrier 3, it is transmitted to the PLC controller 402 to start the signal, and at this time the PLC controller 402 controls the electric slide rail 401 to start and move its mobile end downward, and the mobile end drives the reflective sheet 405 downward, and the mobile end also passes through the rectangular sleeve 408, the L-shaped iron block 303 and the connecting plate in sequence. 302 drives the tray rack to move downward, so that multiple carriers 3 move downward, and the laser distance sensor 404 measures the downward movement distance of the reflector 405 and transmits the distance value to the PLC controller 402. When the loading position distance set each time is reached, the PLC controller 402 controls the electric slide rail 401 to automatically close. At this time, the belt conveyor 1 continues to transport the next mooncake tray 2 to the right to the aligned carrier 3 at this time. The recognition camera 407 recognizes that the mooncake tray 2 is transported to one layer of the carrier 3 again and transmits the start signal to the PLC controller 402, and measures and moves down one material level again. By analogy, the effect of automatically arranging multiple mooncake trays 2 on the tray rack in multiple layers is achieved, without the need to manually arrange multiple layers one by one, saving time and effort, reducing labor intensity, and improving work efficiency.

[0030] When the plate carrier 3 is moved down to the total distance set according to the plurality of carriers 3, the PLC controller 402 controls the sound and light alarm 403 to turn on, so as to realize the effect of automatically alarming and reminding the personnel after the plates are arranged on the plate carrier; after hearing the alarm, the personnel can control the electromagnet 409 to cut off the power through the PLC controller 402 to release the magnetic fixation state of the L-shaped iron block 303, and then the personnel can directly move the plate carrier forward to drive the L-shaped iron block 303 to separate from the rectangular sleeve 408, and then the separation is completed, and then it can be removed and a new one can be put in. The L-shaped iron block 303 on the carrier rack is inserted into the rectangular sleeve 408 backwards. When the L-shaped iron block 303 squeezes and touches the touch switch 410 backwards, the touch switch 410 transmits an opening signal to the PLC controller 402. The PLC controller 402 controls the electromagnet 409 to start the magnetic attraction and fixation of the L-shaped iron block 303, and controls the electric slide rail 401 to reset, so that it drives the carrier rack to rise and reset. The installation is completed, making it easy to quickly disassemble and replace the new carrier rack after the carrier rack is arranged, which is convenient for personnel to use.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein with equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An automatic tray arrangement device for moon cake production, comprising a belt conveyor (1) for conveying moon cake trays (2) and a tray carrier arranged on the right side thereof, wherein the automatic tray arrangement device body is arranged on the right side of the tray carrier, characterized in that: The tray carrier comprises four vertical poles (304) and a plurality of carriers (3) fixedly connected between the four vertical poles (304) at equal intervals, universal wheels (301) are rotatably mounted at the bottom of the four vertical poles (304), connecting plates (302) are welded and fixed on the right sides of the two vertical poles (304) located on the right side, and an L-shaped iron block (303) is welded and fixed on the right side of the connecting plate (302); The automatic plate arrangement device body comprises a fixed plate (4), the top left side of the fixed plate (4) is fixedly connected to an electric slide rail (401), the right side of the electric slide rail (401) is fixedly and electrically connected to a control alarm prompt component, the left side of the moving end of the electric slide rail (401) is fixedly connected to a magnetic attraction clamping component mounted on the outside of an L-shaped iron clamping block (303), a distance measuring component is fixedly connected between the left top of the electric slide rail (401) and the top of its moving end, the top of the electric slide rail (401) is fixedly connected to an L-shaped support rod (406), and the left end of the L-shaped support rod (406) is fixedly installed with an identification camera (407) located above the belt conveyor (1), and the magnetic attraction clamping component, the distance measuring component and the identification camera (407) are all electrically connected to the control alarm prompt component.

2. The automatic mooncake arranging device according to claim 1, characterized in that: The control alarm prompt component comprises a PLC controller (402) fixed and electrically connected to the right side of the electric slide rail (401), and an audible and visual alarm (403) is fixed and electrically connected to the top of the PLC controller (402).

3. The automatic mooncake arranging device according to claim 2, characterized in that: The magnetic attraction fixing component comprises a rectangular clamping sleeve (408) fixedly connected to the left side of the sliding end of the electric slide rail (401); the rectangular clamping sleeve (408) is movably clamped on the L-shaped iron clamping block (303); an electromagnet (409) adsorbed to the rear side of the L-shaped iron clamping block (303) is embedded and fixed on the rear inner wall of the rectangular clamping sleeve (408); a touch switch (410) in extrusion contact with the front inner wall of the L-shaped iron clamping block (303) is embedded and fixed on the front side of the rectangular clamping sleeve (408); and the touch switch (410) and the electromagnet (409) are both electrically connected to the PLC controller (402).

4. The automatic mooncake arranging device according to claim 3, characterized in that: The distance measuring component comprises a laser distance measuring sensor (404) fixedly connected to the top of the left side of the electric slide rail (401); a reflective sheet (405) fixedly connected to the top of the moving end of the electric slide rail (401) is arranged below the laser distance measuring sensor (404); and the laser distance measuring sensor (404) is electrically connected to the PLC controller (402).

5. The automatic mooncake arranging device according to claim 1, characterized in that: A diagonal support rod is fixedly connected between the right side of the electric slide rail (401) and the top of the fixed plate (4).

6. The automatic mooncake arranging device according to claim 1, characterized in that: The distance between two adjacent carriers (3) is greater than the distance between the top and the bottom of the mooncake tray (2).

7. The automatic mooncake arranging device according to claim 1, characterized in that: The top of the fixing plate (4) is rectangular and has four installation through holes.

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