Lubricating time control switch for bucket wheel machine
By installing the time-controlled switch on the centralized lubrication device of the bucket turbine, automatic and regular lubrication is achieved, which solves the problems of long lubrication and oil pipe blockage caused by manual control, and improves the maintenance efficiency of the bucket turbine and the service life of the equipment.
Patent Information
- Application Number
- CN202420574654.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-03-25
AI Technical Summary
The existing centralized lubrication device of bucket turbines requires manual control and start-up, resulting in a long lubrication and maintenance interval, and the oil pipe is prone to blockage, resulting in insufficient maintenance of bucket turbines, which is prone to failure and damage to the equipment.
A lubrication time-controlled switch for bucket turbines is designed. By adding time-controlled switches to the centralized lubrication device of bucket turbines, automatic and regular control of the lubrication device is realized to ensure that the bucket turbine is lubricated and maintained once an hour.
Through automated lubrication and maintenance, maintenance time is shortened, oil pipe blockage and equipment damage are avoided, the normal operation of the bucket turbine is ensured and the service life of the equipment is extended.
Smart Images

Figure CN222833541U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bucket wheel machines, in particular to a lubrication time control switch for bucket wheel machines. Background Art
[0002] Bucket wheel excavator, also known as bucket wheel stacker and reclaimer, is a high-efficiency equipment for continuous loading and unloading of bulk materials in modern industry. It is a rail-type loading and unloading machinery that uses bucket wheels for continuous retrieving and belt conveyors for continuous stacking. When maintaining the bucket wheel excavator, a centralized lubrication device must be used for treatment.
[0003] During the maintenance and lubrication process of the bucket wheel machine by the centralized lubrication device, regular treatment is required. However, the centralized lubrication device of the existing bucket wheel machine uses a manual control device to start the bucket wheel machine for lubrication. However, the interval between each lubrication maintenance is long, and the oil pipe is prone to blockage, resulting in inadequate maintenance of the bucket wheel machine, which is prone to failure and damage to the equipment. Utility Model Content
[0004] The purpose of the utility model is to provide a lubrication time-controlled switch for a bucket wheel machine, so as to solve the problem that the centralized lubrication device of the bucket wheel machine proposed in the above-mentioned background technology uses a manual control device to start the bucket wheel machine for lubrication, but the interval between each lubrication maintenance is long, and the oil pipe is prone to blockage, resulting in inadequate maintenance of the bucket wheel machine, prone to malfunction and damage to the equipment.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a lubrication time switch for a bucket wheel excavator, comprising a time switch body, a connecting spring is arranged on the surface of the time switch body, a connecting wire is installed on the surface of the time switch body, a connecting plate is arranged on the outside of the time switch body, a support plate is fixedly connected to the surface of the connecting plate, a mounting plate is fixedly connected to the surface of the time switch body, an insertion groove is provided inside the mounting plate, a clamping hole is provided on the surface of the support plate, a mounting groove and a through hole are provided on the surface of the mounting plate, a connecting spring, a limit plate and a rotating plate are movably connected to the surface of the mounting groove, a clamping block is fixedly connected to the surface of the limit plate, and a rotating shaft is fixedly connected to the surface of the mounting groove.
[0006] Preferably, the cross-section of the support plate is "L"-shaped, the support plate is plugged into the surface of the plug-in groove, the mounting plate is abutted against the surface of the connecting plate, and two groups of snap-fit holes are provided, and the two groups of snap-fit holes are opened on both sides of the support plate.
[0007] Preferably, the cross-section of the mounting groove is "L" and two groups of mounting grooves are provided, and the two groups of mounting grooves are opened on both sides of the mounting plate.
[0008] Preferably, the diameter of the through hole is the same as the diameter of the engaging hole, and the diameter of the through hole is larger than the diameter of the engaging block.
[0009] Preferably, one end of the connecting spring is fixedly connected to the surface of the mounting slot, and the other end of the connecting spring is fixedly connected to the surface of the limiting plate, and the limiting plate is abutted against the surface of the mounting slot.
[0010] Preferably, the surface of the engaging block is hemispherical, the engaging block is engaged with the surface of the engaging hole via a through hole, and a rotating groove is provided inside the rotating plate.
[0011] Preferably, one side of the rotating plate is fixedly connected to the surface of the limiting plate, the other side of the rotating plate is movably connected to the outside of the mounting plate, the rotating shaft passes through and is connected to the surface of the rotating groove, and both ends of the rotating shaft are fixedly connected to both sides of the mounting groove.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. By adding a time switch to the centralized lubrication device of the bucket wheel machine, the maintenance time can be displayed on the display screen in the bucket wheel machine cab, so that the duty officer can monitor in real time, and the maintenance time can be shortened from twice per shift to once per hour. The effect is good and the maintenance is in place, which effectively avoids the blockage of the oil pipe and damage to the equipment due to inadequate maintenance. At the same time, through the connection between the support plate and the mounting plate, the time switch body can be installed on the connecting plate on the control end of the lubrication device, and a connecting spring is arranged in the mounting groove, so that the connecting spring can provide a force on the limit plate to achieve the fixation between the support plate and the mounting plate, making the disassembly and assembly of the time switch more convenient, avoiding the use of screws for installation. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a front view stereoscopic schematic diagram of the structure of the utility model;
[0015] Figure 2 It is a left-side perspective schematic diagram of the structure of the utility model;
[0016] Figure 3 It is a three-dimensional schematic diagram of the structure of the support plate of the utility model;
[0017] Figure 4 It is a partial three-dimensional cross-sectional schematic diagram of the structure of the mounting plate of the utility model;
[0018] Figure 5 For this utility model Figure 4 Schematic diagram of the enlarged structure at point A in the middle.
[0019] In the figure: 1. time control switch body; 2. display screen; 3. connecting wire; 4. connecting plate; 5. support plate; 6. mounting plate; 7. plug-in slot; 8. engaging hole; 9. mounting slot; 10. through hole; 11. connecting spring; 12. limit plate; 13. engaging block; 14. rotating plate; 15. rotating shaft. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-5 , an embodiment provided by the utility model:
[0022] A lubrication time switch for a bucket wheel excavator comprises a time switch body 1, a connection spring 11 is arranged on the surface of the time switch body 1, a connection line 3 is installed on the surface of the time switch body 1, a connection plate 4 is arranged on the outside of the time switch body 1, a support plate 5 is fixedly connected to the surface of the connection plate 4, a mounting plate 6 is fixedly connected to the surface of the time switch body 1, an insertion groove 7 is provided inside the mounting plate 6, a clamping hole 8 is provided on the surface of the support plate 5, a mounting groove 9 and a through hole 10 are provided on the surface of the mounting plate 6, a connection spring 11, a limit plate 12 and a rotating plate 14 are movably connected to the surface of the mounting groove 9, a clamping block 13 is fixedly connected to the surface of the limit plate 12, and a rotating shaft 15 is fixedly connected to the surface of the mounting groove 9, wherein the connection plate 4 is a connecting plate on the control end of the centralized lubrication device of the bucket wheel excavator, so as to install the time switch, and the time switch body 1 is arranged and connected to the control end of the lubrication device through the connection line 3, so as to control the lubrication device to lubricate the bucket wheel excavator regularly.
[0023] Furthermore, the cross-section of the support plate 5 is "L"-shaped, the support plate 5 is plugged into the surface of the plug-in groove 7, the mounting plate 6 is abutted against the surface of the connecting plate 4, and two groups of engaging holes 8 are provided. The two groups of engaging holes 8 are opened on both sides of the support plate 5, and the plug-in groove 7 is opened on the mounting plate 6, so that the support plate 5 can be plugged into the surface of the plug-in groove 7, so as to realize the connection between the support plate 5 and the mounting plate 6, and then realize the installation of the time control switch body 1 on the connecting plate 4.
[0024] Furthermore, the cross-section of the mounting groove 9 is "L" and there are two groups of mounting grooves 9, which are opened on both sides of the mounting plate 6. Under the action of the mounting groove 9, the connecting spring 11, the limiting plate 12 and the rotating plate 14 can be placed on its surface for movement.
[0025] Furthermore, the diameter of the through hole 10 is the same as the diameter of the engaging hole 8, and the diameter of the through hole 10 is larger than the diameter of the engaging block 13. Under the action of the through hole 10, the engaging block 13 can be moved out of the mounting groove 9 through the through hole 10 and engage with the surface of the engaging hole 8.
[0026] Furthermore, one end of the connecting spring 11 is fixedly connected to the surface of the mounting groove 9, and the other end of the connecting spring 11 is fixedly connected to the surface of the limiting plate 12. The limiting plate 12 is abutted against the surface of the mounting groove 9. Under the action of the connecting spring 11, a supporting force is provided on the surface of the limiting plate 12 to push the limiting plate 12 to slide on the surface of the mounting groove 9, thereby achieving the locking effect of the limiting plate 12 and the locking hole 8.
[0027] Furthermore, the surface of the engaging block 13 is hemispherical, and the engaging block 13 is engaged with the surface of the engaging hole 8 through the through hole 10. A rotating groove is provided inside the rotating plate 14. Under the connection between the engaging hole 8 and the engaging block 13, the connection between the support plate 5 and the mounting plate 6 is limited, so that the installation of the time switch body 1 is more stable.
[0028] Furthermore, one side of the rotating plate 14 is fixedly connected to the surface of the limit plate 12, and the other side of the rotating plate 14 is movably connected to the outside of the mounting plate 6. The rotating shaft 15 passes through the surface of the rotating groove, and the two ends of the rotating shaft 15 are fixedly connected to the two sides of the mounting groove 9. Under the connection between the rotating plate 14 and the rotating shaft 15, the rotating plate 14 rotates around the rotating shaft 15, thereby driving the limit plate 12 and the locking block 13 to rotate.
[0029] Working principle: When installing the time-controlled switch body 1, first, the mounting plate 6 fixed on the time-controlled switch body 1 is pressed against the surface of the connecting plate 4, and slides along the surface of the connecting plate 4, so that the support plate 5 can be plugged and connected to the surface of the plug-in groove 7 to achieve the lateral limit of the time-controlled switch body 1. At this time, the rotating plate 14 is bent toward the direction of the time-controlled switch body 1, so that the rotating plate 14 rotates around the rotating shaft 15 as the center, thereby driving the limiting plate 12 and the engaging block 13 to rotate into the mounting groove 9. At this time, the connecting spring 11 is in a compressed state. When the support plate 5 and the mounting plate 6 are connected, the rotating shafts 15 on both sides are released. Under the action of the supporting force provided by the connecting spring 11, the limiting plate 12 is pushed to press against the surface of the mounting groove 9, and the engaging block 13 is engaged through the through hole 10 and the surface of the engaging hole 8, thereby completing the installation of the time-controlled switch body 1.
[0030] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A lubrication time switch for a bucket wheel excavator, comprising a time switch body (1), characterized in that: The surface of the time-controlled switch body (1) is provided with a connecting spring (11), the surface of the time-controlled switch body (1) is installed with a connecting wire (3), the outside of the time-controlled switch body (1) is provided with a connecting plate (4), the surface of the connecting plate (4) is fixedly connected with a supporting plate (5), the surface of the time-controlled switch body (1) is fixedly connected with a mounting plate (6), the interior of the mounting plate (6) is provided with an inserting groove (7), the surface of the supporting plate (5) is provided with a snap-fit hole (8), the surface of the mounting plate (6) is provided with a mounting groove (9) and a through hole (10), the surface of the mounting groove (9) is movably connected with a connecting spring (11), a limiting plate (12) and a rotating plate (14), the surface of the limiting plate (12) is fixedly connected with a snap-fit block (13), and the surface of the mounting groove (9) is fixedly connected with a rotating shaft (15).
2. The lubrication time control switch for a bucket wheel excavator according to claim 1, characterized in that: The cross section of the support plate (5) is L-shaped. The support plate (5) is plugged into the surface of the plug-in groove (7). The mounting plate (6) is abutted against the surface of the connecting plate (4). Two groups of the engaging holes (8) are provided. The two groups of the engaging holes (8) are opened on both sides of the support plate (5).
3. The lubrication time control switch for a bucket wheel excavator according to claim 1, characterized in that: The cross-section of the installation groove (9) is in the shape of an "L" and two groups of the installation grooves (9) are provided. The two groups of the installation grooves (9) are opened on both sides of the installation plate (6).
4. The lubrication time control switch for a bucket wheel excavator according to claim 1, characterized in that: The diameter of the through hole (10) is the same as the diameter of the engaging hole (8), and the diameter of the through hole (10) is greater than the diameter of the engaging block (13).
5. The lubrication time control switch for a bucket wheel excavator according to claim 1, characterized in that: One end of the connecting spring (11) is fixedly connected to the surface of the mounting groove (9), and the other end of the connecting spring (11) is fixedly connected to the surface of the limiting plate (12), and the limiting plate (12) is abutted against the surface of the mounting groove (9).
6. The lubrication time control switch for a bucket wheel excavator according to claim 1, characterized in that: The surface of the engaging block (13) is hemispherical, the engaging block (13) is engaged and connected to the surface of the engaging hole (8) through the through hole (10), and a rotating groove is provided inside the rotating plate (14).
7. The lubrication time control switch for a bucket wheel excavator according to claim 6, characterized in that: One side of the rotating plate (14) is fixedly connected to the surface of the limiting plate (12), and the other side of the rotating plate (14) is movably connected to the outside of the mounting plate (6). The rotating shaft (15) passes through and is connected to the surface of the rotating groove, and both ends of the rotating shaft (15) are fixedly connected to the two sides of the mounting groove (9).