Detection and alarm device for row interleaving paper

Abstract

The utility model relates to a detection alarm device for intercolumn lining paper, which comprises a planet head of transposed conductor production equipment, a connecting shaft is connected to one side of the planet head through a bearing, a fixing mechanism is arranged on one side, deviating from the planet head, of the connecting shaft, and a lining paper coiling mechanism is arranged at one end, close to the planet head, of the fixing mechanism. A detection sensing mechanism is arranged at one end deviating from the planet head; the detection sensing mechanism comprises a loudspeaker, a photoelectric sensing switch, a signal receiving and transmitting device and a plurality of fixing columns, and the fixing columns, the loudspeaker, the photoelectric sensing switch and the signal receiving and transmitting device are all installed on the fixing mechanism; a plurality of fixing columns are arranged on the base, a rotating sleeve is sleeved on each fixing column, the plurality of fixing columns are uniformly arranged, the lining paper is arranged among the plurality of fixing columns in a snakelike penetrating manner, and a detection surface of the photoelectric induction switch is close to the lining paper. And the workload is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field related to transposed conductor equipment, in particular to a detection and alarm device for inter-row lining paper. Background Art

[0002] Transposed conductor equipment, transposed conductor is a kind of winding conductor used in electrical equipment such as transformers and motors. Transposed conductor equipment is one of the important equipment in the production of winding wires. Its performance and quality directly affect the performance and quality of winding wires. Due to the wide application of transposed conductors in power transformers, the market demand for transposed conductor equipment is also increasing. However, during the use of existing transposed conductor equipment, since there is no corresponding detection and sensing mechanism inside the transposed conductor equipment, it is necessary to manually detect the state of the inter-row lining paper when producing transposed conductors, which inevitably increases the workload. Manual detection may not be able to detect the state of the inter-row lining paper in time, which may cause product quality problems due to lining paper problems, leading to a series of problems, because no missing insulating paper is allowed in the transposed conductor product. Once rework is required, the processing process will be very cumbersome, affecting the production efficiency of the transposed conductor.

[0003] The detection and alarm device for inter-row lining paper is a device used to detect the status of inter-row lining paper. It is usually composed of a sensor, a controller and an alarm, etc. It can improve production efficiency and reduce quality accidents. Therefore, a detection and alarm device for inter-row lining paper is particularly needed. Summary of the invention

[0004] The utility model provides a detection alarm device for inter-row lining paper, so as to solve the technical problem that the existing transposed conductor equipment mentioned in the background technology lacks a detection induction mechanism, resulting in the need for manual detection.

[0005] The technical solution of the utility model is as follows: a detection alarm device for inter-row lining paper, comprising a planetary head of a transposed conductor production device, a connecting shaft is connected to a bearing on one side of the planetary head, a fixing mechanism is arranged on the side of the connecting shaft away from the planetary head, a lining paper winding mechanism is arranged on one end of the fixing mechanism close to the planetary head, and a detection sensing mechanism is arranged on the other end away from the planetary head;

[0006] The lining paper coiling mechanism is wound with lining paper;

[0007] The detection sensing mechanism comprises: a speaker, a photoelectric sensing switch, a signal receiving and transmitting device and a plurality of fixing columns, wherein the fixing columns, the speaker, the photoelectric sensing switch and the signal receiving and transmitting device are all mounted on the fixing mechanism;

[0008] A rotating sleeve is sleeved on each of the fixed columns, and the multiple fixed columns are evenly arranged. The lining paper is snake-shaped and inserted between the multiple fixed columns. The detection surface of the photoelectric sensor switch is close to the lining paper. The photoelectric sensor switch is communicatively connected to the transposed conductor production equipment through a signal receiving transmitter, and the speaker is communicatively connected to the transposed conductor production equipment.

[0009] Furthermore, the fixing mechanism includes: a counterweight block, a support plate, a connecting plate and a second mounting groove, both ends of the connecting shaft are rotatably connected to the counterweight block, one side of the counterweight block is fixedly connected to the support plate, the top of the support plate is fixedly connected to the connecting plate, the liner paper winding mechanism is arranged on the connecting plate, a plurality of the fixing columns are evenly arranged on the connecting plate, a second mounting groove is opened on the connecting plate, and the photoelectric sensor switch is installed in the second mounting groove.

[0010] Furthermore, a first installation slot is provided on the connecting plate, a battery is installed in the first installation slot, and the battery is used to supply power to the photoelectric sensor switch, the signal receiving transmitter and the speaker.

[0011] Furthermore, a first fixing plate is fixedly connected to the surface of the second mounting groove, a speaker is fixedly connected to one side of the first fixing plate, a second fixing plate is fixedly connected to the surface of the second mounting groove, a sliding groove is provided on the upper surface of the second fixing plate, the photoelectric sensor switch is slidably connected in the sliding groove, a fixing block is fixedly connected to one end of the second fixing plate, and the signal receiving transmitter is fixed to one side of the fixing block.

[0012] Furthermore, the liner paper winding mechanism comprises: a fixed base, a paper sleeve and a fastening cover, the fixed base is fixed on the connecting plate, the paper sleeve is sleeved on the fixed base, and the top end of the fixed base is connected to the fastening cover.

[0013] Furthermore, the fixed column and the rotating sleeve are arranged in seven groups, and the lining paper is fitted with the rotating sleeve.

[0014] Compared with the prior art, the utility model has the following beneficial effects: the detection and alarm device for the inter-row lining paper is provided with a corresponding detection and sensing mechanism inside, so that when producing transposed conductors, the state of the inter-row lining paper can be replaced by manual detection, thereby reducing the workload and timely detecting the state of the inter-row lining paper. The detection and sensing mechanism connects the device to automatically stop the device and trigger an alarm to remind relevant personnel, thereby avoiding product quality problems caused by lining paper problems, avoiding a series of problems, and greatly improving the production efficiency of transposed conductors. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the side appearance structure of the utility model.

[0016] Figure 2 It is a schematic diagram of the structure in which some fixing mechanisms and detection sensing mechanisms cooperate with each other in the utility model.

[0017] Figure 3 It is a schematic diagram of the structure in which some fixing mechanisms and detection sensing mechanisms cooperate with each other in the utility model.

[0018] Figure 4 For this utility model Figure 3 Enlarged structural diagram at A in the middle.

[0019] In the figure: 1. Planetary head of transposed conductor production equipment; 2. Connecting shaft; 3. Fixing mechanism; 301. Counterweight; 302. Support plate; 303. Connecting plate; 304. Fixed base; 305. First mounting slot; 306. Second mounting slot; 4. Detection sensing mechanism; 401. Paper sleeve; 402. Backing paper; 403. Fastening cover; 404. Battery; 405. Fixed column; 406. Rotating sleeve; 407. First fixing plate; 408. Speaker; 409. Second fixing plate; 410. Sliding slot; 411. Photoelectric sensor switch; 412. Fixed block; 413. Signal receiving transmitter. DETAILED DESCRIPTION

[0020] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. The described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.

[0021] In an embodiment of the present utility model, Figure 1 The structure diagram is provided according to the specific structure of the detection alarm device for inter-row lining paper of the utility model, such as Figure 1 As shown, the utility model specifically comprises: a planetary head 1 of a transposed conductor production device, a connecting shaft 2 is connected to a bearing on one side of the planetary head 1, a fixing mechanism 3 is arranged on the side of the connecting shaft 2 away from the planetary head 1, a liner paper winding mechanism is arranged on one end of the fixing mechanism 3 close to the planetary head 1, and a detection sensing mechanism 4 is arranged on the other end away from the planetary head 1;

[0022] The liner paper 402 is wound on the liner paper winding mechanism;

[0023] like Figure 2 and Figure 3As shown, the detection sensing mechanism 4 includes: a speaker 408, a photoelectric sensing switch 411, a signal receiving transmitter 413 and a plurality of fixing columns 405, and the fixing columns 405, the speaker 408, the photoelectric sensing switch 411 and the signal receiving transmitter 413 are all installed on the fixing mechanism 3;

[0024] Each of the fixed columns 405 is sleeved with a rotating sleeve 406, and the multiple fixed columns 405 are evenly arranged, and the lining paper 402 is snake-shaped and passed through the multiple fixed columns 405;

[0025] By setting the rotating sleeve 406, the fixed column 405 and the connecting plate 303, the lining paper 402 can be evenly brought into the planetary head 1 of the production transposed conductor equipment to complete the processing and speed up the production.

[0026] The detection surface of the photoelectric sensor switch 411 is close to the backing paper 402. The photoelectric sensor switch 411 is connected to the transposed conductor production equipment through the signal receiving and transmitting device 413, and the speaker 408 is connected to the transposed conductor production equipment. Through the arrangement of the photoelectric sensor switch 412 and the signal receiving and transmitting device 414, the photoelectric sensor switch 412 and the signal receiving and transmitting device 414 can cooperate with each other to automatically stop the device and trigger an alarm to remind relevant personnel, thereby avoiding product quality problems caused by backing paper problems.

[0027] The fixed column 405 and the rotating sleeve 406 are arranged in seven groups, and the backing paper 402 is fitted with the rotating sleeve 406. By setting seven groups of fixed columns 405 and rotating sleeves 406, the fixed columns 405, the rotating sleeve 406 and the photoelectric sensor switch 412 can cooperate with each other, thereby ensuring the normal production of the transposed conductor.

[0028] During use, when producing transposed conductors, the lining paper 402 is led from the paper sleeve 401 to the seven groups of fixed columns 405. During this process, the photoelectric sensor switch 412 will continuously detect the position of the lining paper 402. When the lining paper 402 is not offset or interrupted at the fixed columns 405, the lining paper 402 will be introduced from the fixed columns 405 to the planetary head 1 of the production equipment for transposed conductors to complete the processing. When the lining paper 402 is offset at the fixed columns 405, after the photoelectric sensor switch 412 detects the offset of the lining paper 402, the photoelectric sensor switch 412 will transmit a signal to the signal receiving transmitter 414, and the signal receiving transmitter 414 will transmit a shutdown signal to the main machine of the planetary head 1 of the production equipment for transposed conductors, and trigger the speaker 408 to alarm, so as to remind the operator to come for inspection and maintenance, thereby saving labor while ensuring the production quality of the transposed conductors.

[0029] In one embodiment of the present invention, Figure 2As shown, the fixing mechanism 3 includes: a counterweight 301, a support plate 302, a connecting plate 303 and a second mounting groove 306. The two ends of the connecting shaft 2 are rotatably connected with the counterweight 301. One side of the counterweight 301 is fixedly connected with the support plate 302. The top of the support plate 302 is fixedly connected with the connecting plate 303. The lining paper winding mechanism 5 is arranged on the connecting plate 303. A plurality of the fixing columns 405 are evenly arranged on the connecting plate 303. The connecting plate 303 is provided with a second mounting groove 306. The photoelectric induction switch 411 is installed in the second mounting groove 306. When producing transposed conductors, since the outer side of the planetary head 1 of the production transposed conductor equipment is surrounded by multiple groups of copper wires, the connecting plate 303 can only be kept stable during the operation of the planetary head 1 of the production transposed conductor equipment through the cooperation of the two groups of counterweights 301 and the connecting shaft 2, thereby ensuring the normal production of the transposed conductors.

[0030] In an embodiment of the present invention, a first installation slot 305 is further provided on the connecting plate 303 , and a battery 404 is installed in the first installation slot 305 . The battery 404 is used to supply power to the photoelectric sensor switch 411 , the signal receiving transmitter 413 and the speaker 408 .

[0031] Since the outer ring of the planetary head 1 of the production line transposition equipment carries multiple groups of copper wires and rotates simultaneously, the photoelectric sensor switch 412 and the speaker 408 cannot be powered by the outside. Therefore, a battery 404 is set in the inner ring of the planetary head 1 of the production line transposition equipment to power it and ensure the normal operation of the device.

[0032] In one embodiment of the present invention, Figure 3 and Figure 4 As shown, a first fixing plate 407 is fixedly connected to the surface of the second mounting groove 306, a speaker 408 is fixedly connected to one side of the first fixing plate 407, a second fixing plate 409 is fixedly connected to the surface of the second mounting groove 306, a sliding groove 410 is provided on the second fixing plate 409, the photoelectric sensor switch 411 is slidably connected in the sliding groove 410, a fixing block 412 is fixedly connected to one end of the second fixing plate 409, and the signal receiving transmitter 413 is fixed to one side of the fixing block 412.

[0033] In one embodiment of the utility model, the lining paper coiling mechanism comprises: a fixed base 304, a paper sleeve 401 and a fastening cover 403, wherein the fixed base 304 is fixed on the connecting plate 303, the paper sleeve 401 is sleeved on the fixed base 304, and the top of the fixed base 304 is connected to the fastening cover 403. The lining paper 402 can be rotated with the fixed base 304 during the production of the transposed conductor, thereby ensuring the continuous supply of the paper sleeve 401 and improving the production efficiency.

[0034] Working principle: During use, when producing transposed conductors, since the outer side of the planetary head 1 of the production transposed conductor equipment is surrounded by multiple groups of copper wires, the connecting plate 303 can only be maintained stable during the operation of the planetary head 1 of the production transposed conductor equipment through the cooperation of two groups of counterweights 301 and the connecting shaft 2, thereby ensuring the normal production of the transposed conductor, and the connecting plate 303 is connected to the planetary head 1 of the transposed conductor equipment through the connecting shaft 2 and the counterweight 301. At the same time, the detection mechanism can replace the manual detection of the state of the inter-row lining paper, so that the production interruption caused by the lining paper problem may be avoided. When producing transposed conductors, the lining paper 402 is led from the paper sleeve 401 to the seven groups of fixed columns 405. In this process, the photoelectric sensor switch 412 will continue to detect the position of the lining paper 402. When the lining paper 402 does not deviate or interrupt at the fixed column 405, it means that the lining paper 402 has not been out of paper continuously, and the lining paper 402 will be introduced from the fixed column 405 to the planetary head 1 of the production transposed conductor equipment to complete the processing. When the backing paper 402 deviates at the fixed column 405, it means that the backing paper 402 is interrupted and paper shortage occurs. At this time, after the photoelectric sensor switch 412 detects the deviation of the backing paper 402, the photoelectric sensor switch 412 transmits a signal to the signal receiving and transmitting device 414, and then the signal receiving and transmitting device 414 transmits a shutdown signal to the host of the planetary head 1 of the production transposition conductor equipment, and triggers the speaker 408 to alarm to remind the operator to come for inspection and maintenance, thereby saving labor and ensuring the production quality of the transposition conductor. Since the outer ring of the planetary head 1 of the production transposition conductor equipment carries multiple groups of copper wires and rotates at the same time, the photoelectric sensor switch 412 and the speaker 408 cannot be powered by the outside. Therefore, a battery 404 is set in the inner ring of the planetary head 1 of the production transposition conductor equipment to power it, so as to ensure the normal operation of the device, which greatly improves the production efficiency of the transposition conductor. The model of the photoelectric sensor switch 411 is E3ZC, and the switch of the signal receiving and transmitting device 413 is 700 2700mhz.

[0035] Finally, it should be noted that the above specific implementation methods are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to examples, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A detection and alarm device for inter-row lining paper, characterized in that: A planetary head (1) of a transposed conductor production device is provided, wherein a bearing on one side of the planetary head (1) is connected to a connecting shaft (2), a fixing mechanism (3) is provided on the side of the connecting shaft (2) facing away from the planetary head (1), a lining paper winding mechanism is provided on one end of the fixing mechanism (3) close to the planetary head (1), and a detection sensing mechanism (4) is provided on the other end facing away from the planetary head (1); The lining paper coiling mechanism is wound with lining paper (402); The detection sensing mechanism (4) comprises: a speaker (408), a photoelectric sensing switch (411), a signal receiving and transmitting device (413), and a plurality of fixing columns (405); the fixing columns (405), the speaker (408), the photoelectric sensing switch (411), and the signal receiving and transmitting device (413) are all mounted on the fixing mechanism (3); A rotating sleeve (406) is sleeved on each of the fixed columns (405), the plurality of fixed columns (405) are evenly arranged, the backing paper (402) is snake-shaped and inserted between the plurality of fixed columns (405), the detection surface of the photoelectric sensor switch (411) is close to the backing paper (402), the photoelectric sensor switch (411) is communicatively connected to the transposed conductor production equipment via a signal receiving transmitter (413), and the speaker (408) is communicatively connected to the transposed conductor production equipment.

2. The detection and alarm device for inter-row lining paper according to claim 1, characterized in that: The fixing mechanism (3) comprises: a counterweight (301), a support plate (302), a connecting plate (303) and a second mounting groove (306); both ends of the connecting shaft (2) are rotatably connected to the counterweight (301); one side of the counterweight (301) is fixedly connected to the support plate (302); the top of the support plate (302) is fixedly connected to the connecting plate (303); the liner paper winding mechanism (5) is arranged on the connecting plate (303); a plurality of fixing columns (405) are evenly arranged on the connecting plate (303); a second mounting groove (306) is provided on the connecting plate (303); and the photoelectric sensor switch (411) is installed in the second mounting groove (306).

3. The detection and alarm device for inter-row lining paper according to claim 2, characterized in that: The connecting plate (303) is also provided with a first installation slot (305), in which a battery (404) is installed, and the battery (404) is used to supply power to the photoelectric sensor switch (411), the signal receiving and transmitting device (413), and the speaker (408).

4. The detection and alarm device for inter-row lining paper according to claim 2, characterized in that: A first fixing plate (407) is fixedly connected to the surface of the second mounting groove (306), a speaker (408) is fixedly connected to one side of the first fixing plate (407), a second fixing plate (409) is fixedly connected to the surface of the second mounting groove (306), a sliding groove (410) is provided on the upper surface of the second fixing plate (409), the photoelectric sensor switch (411) is slidably connected in the sliding groove (410), a fixing block (412) is fixedly connected to one end of the second fixing plate (409), and the signal receiving transmitter (413) is fixed to one side of the fixing block (412).

5. The detection and alarm device for inter-row lining paper according to claim 2, characterized in that: The liner paper coiling mechanism comprises: a fixed base (304), a paper sleeve (401) and a fastening cover (403); the fixed base (304) is fixed on the connecting plate (303); the paper sleeve (401) is sleeved on the fixed base (304); and the top end of the fixed base (304) is connected to the fastening cover (403).

6. The detection and alarm device for inter-row lining paper according to claim 1, characterized in that: The fixed column (405) and the rotating sleeve (406) are arranged in seven groups, and the lining paper (402) is fitted with the rotating sleeve (406).

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