Metal wire winding device

Abstract

The utility model discloses a metal wire winding device which comprises a bending mechanism and a winding mechanism, the bending mechanism comprises a bending assembly and a first driving part providing power for the bending assembly, the bending assembly comprises a bending wheel set and a guide pipe, the bending wheel set is in transmission connection with the first driving part, and the first driving part is in transmission connection with the guide pipe. The guide pipe is wound on the bending wheel set; the winding mechanism comprises a rotating frame used for winding the metal wires, a supporting framework detachably installed on the rotating frame and used for winding the metal wires and a second driving component used for providing power for rotating motion of the rotating frame, the rotating frame is in transmission connection with the second driving component, and the supporting framework is installed on the rotating frame; the metal wire penetrates through the guide pipe, is bent at the bending wheel set and then is wound on the supporting framework through the winding mechanism. The metal wire winding device is simple and reasonable in structure, and the quality of metal wires is not affected while the metal wire winding efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of metal wire and line winding equipment, in particular to a metal wire winding device. Background Art

[0002] As a widely used material, metal wire has important applications in many fields such as wire and cable, metal wire, textile, chemical industry, etc. In these fields, the winding and storage of metal wire is an important link, which is of great significance for improving production efficiency and ensuring product quality.

[0003] Traditional wire winding methods often have some problems. For example, during the winding process, the wire is prone to friction with the winding device, causing damage or deformation to the wire surface; the winding device has a low degree of automation and a relatively complex structure, requiring frequent manual replacement and adjustment during use, which reduces production efficiency; at the same time, traditional winding methods also make it difficult to achieve precise tension control, which can easily affect the quality of the wire. In addition, when the wire is bent and wound, the surface of the bending wheel will cause indentations on the surface of the wire. Utility Model Content

[0004] In order to overcome the deficiencies of the prior art, the purpose of the present application is to provide a metal wire winding device, optimize the structure of the entire device, make the structure simple and reasonable, and ensure that the quality of the metal wire is not affected while improving the metal wire winding efficiency.

[0005] An embodiment of the present application provides a wire winding device, comprising a bending mechanism and a winding mechanism, wherein the bending mechanism comprises a bending assembly and a first driving component providing power for the bending assembly, the bending assembly comprises a bending wheel group and a guide tube, the bending wheel group is transmission-connected to the first driving component, and the guide tube is wound around the bending wheel group; the winding mechanism comprises a rotating frame for winding the wire, a supporting frame detachably mounted on the rotating frame for winding the wire, and a second driving component for providing power for the rotational movement of the rotating frame, the rotating frame is transmission-connected to the second driving component, and the supporting frame is mounted on the rotating frame; the wire passes through the guide tube, is bent at the bending wheel group, and is then wound around the supporting frame by the winding mechanism.

[0006] As a further preferred solution, the bending wheel group described in the embodiment of the present application includes at least one bending wheel and one rotating wheel, the outer circumferences of the bending wheel and the rotating wheel are in contact with each other, and the guide tube passes between the bending wheel and the rotating wheel and is wrapped around the rotating wheel.

[0007] As a further preferred solution, a first annular groove for accommodating the guide tube is provided on the circumference of the rotating wheel described in the embodiment of the present application, and the radius of the first annular groove is equal to the radius of the guide tube.

[0008] As a further preferred scheme, the bending wheel described in the embodiment of the present application is provided with a second annular groove corresponding to the first annular groove along the circumference, and the radius of the second annular groove is equal to the radius of the guide tube; the axial cross-sections of the first annular groove and the second annular groove are both semicircular with equal radius, and the part where the first annular groove contacts the second annular groove is just closed for the guide tube to pass through.

[0009] As a further preferred solution, the first driving component described in the embodiment of the present application includes a first driving motor and a fixing frame for fixing the first driving motor, and the bending wheel group is mounted on the fixing frame and connected to the driving motor.

[0010] As a further preferred solution, the second driving component described in the embodiment of the present application includes a second driving motor and a fixing seat for fixing the second driving motor, and the rotating frame is installed on the fixing seat and is driven to rotate by the second driving motor.

[0011] As a further preferred solution, the fixed seat described in the embodiment of the present application is a frame structure, the second drive motor is installed inside the frame structure, the rotating frame is mounted outside the frame structure, the rotating shaft of the second drive motor extends out of the top of the frame structure, and the upper end of the rotating frame is fixed on the rotating shaft extending out of the frame structure.

[0012] As a further preferred scheme, the fixed seat described in the embodiment of the present application includes a base and a fixed frame installed on the base, the fixed frame is cylindrical, and the inner diameter of the fixed frame matches the size of the second drive motor so that the motor can be installed in the fixed frame; the rotating frame is a cylindrical frame, and the inner diameter of the rotating frame matches the outer diameter of the fixed frame.

[0013] As a further preferred solution, the supporting frame described in the embodiment of the present application matches the shape of the rotating frame.

[0014] As a further preferred solution, the metal wire winding device described in the embodiment of the present application also includes a guide wheel, which is located between the bending wheel group and the winding mechanism, and is used to pull the metal wire to the winding mechanism for winding after bending.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. The wire winding device described in the embodiment of the present application can bend the wire at the bending wheel assembly. Since the bending wheel assembly is transmission-connected to the first driving component, the stability and accuracy of the bending process are ensured. Moreover, by providing a guide tube, the wire can be precisely bent after passing through the guide tube, thereby reducing possible deformation or damage of the wire during the bending process, thereby maintaining its quality.

[0017] 2. The wire winding device described in the embodiment of the present application is provided with a winding mechanism, which provides power for the rotational movement of the rotating frame through the second driving component, so that the wire can be stably wound on the supporting frame. This stable winding process can reduce the confusion or crossing of the wire that may occur during the winding process, and maintain its neatness and quality.

[0018] 3. In the wire winding device described in the embodiment of the present application, the design of the rotating frame and the detachable supporting frame makes it easier for the wire to be wound onto the supporting frame, which not only improves the flexibility of winding, but also allows the supporting frame to be replaced as needed to accommodate wires of different specifications and types.

[0019] 4. The metal wire winding device described in the embodiment of the present application realizes automated operation through power drive, thereby reducing the influence of human factors on the quality of the metal wire and improving its quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the structure of the metal wire winding device described in an embodiment of the present application.

[0021] Figure 2 It is a schematic diagram of the structure of the bending wheel group described in an embodiment of the present application.

[0022] Figure 3 This is a schematic diagram of the rotating frame structure described in an embodiment of the present application.

[0023] Figure 4 This is a schematic diagram of the structure of the second driving component described in an embodiment of the present application.

[0024] Among them, the figures are marked as follows: 10, bending mechanism; 11, bending wheel group; 111, bending wheel; 112, rotating wheel; 12, guide tube; 13, first drive motor; 14, fixed frame; 20, winding mechanism; 21, rotating frame; 22, supporting frame; 23, second drive motor; 24, fixed seat; 241, base; 242, fixed frame; 30, metal wire; 40, guide wheel. DETAILED DESCRIPTION

[0025] Below, in conjunction with the accompanying drawings and specific embodiments, the present application is further described. It should be noted that, under the premise of no conflict, the various embodiments described below or the various technical features can be arbitrarily combined to form a new embodiment. Except as otherwise specified, the materials and equipment used in this embodiment can be purchased from the market. Examples of the embodiments are shown in the accompanying drawings, in which the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and the limitations of the present application cannot be understood.

[0026] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation on the present application. In the description of the present application, "plurality" means two or more, unless otherwise precisely and specifically specified.

[0027] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "connected", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, or it can be connected through an intermediary medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0028] The terms "first", "second", etc. in the specification and claims of this application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0029] Example 1: Figure 1As shown, the embodiment of the present application provides a wire winding device, including a bending mechanism 10 and a winding mechanism 20, wherein the bending mechanism 10 includes a bending assembly 11 and a first driving component that provides power to the bending assembly. The bending assembly includes a bending wheel group 11 and a guide tube 12, wherein the bending wheel group 11 is in transmission connection with the first driving component, and the bending wheel group 11 includes at least one bending wheel 111 and a rotating wheel 112, wherein the outer circumferences of the bending wheel 111 and the rotating wheel 112 are in contact with each other, and the guide tube 12 passes between the bending wheel 111 and the rotating wheel 112 and is wound around the rotating wheel 112, and the combination of the bending wheel group 11 and the guide tube 12 enables the metal wire 30 to be precisely bent at the bending wheel group 11, thereby ensuring the stability and accuracy of the metal wire 30 during the bending process. The winding mechanism 20 includes a rotating frame 21 for winding the metal wire, a support frame 22 detachably mounted on the rotating frame 21 for winding the metal wire 30, and a second driving component for providing power for the rotating movement of the rotating frame 21. The rotating frame 21 is in driving connection with the second driving component. The support frame 22 is mounted on the rotating frame 21. The metal wire 30 passes through the guide tube 12 and is bent at the bending wheel group 11 before being wound on the support frame 22 by the winding mechanism 20. The combination of the rotating frame 21 and the detachable support frame 22 in the winding mechanism 20 enables the metal wire 30 to be conveniently wound on the support frame 22, which is convenient for loading and unloading. The support frame 22 can be replaced as needed to adapt to metal wires 30 of different specifications and types.

[0030] like Figure 2 , Figure 3As shown, on the basis of the above-mentioned embodiment 1, further, in some preferred embodiments, the rotating wheel 112 is provided with a first annular groove for accommodating the guide tube on its circumference, the radius of the first annular groove is equal to the radius of the guide tube 12, and the bending wheel 111 is provided with a second annular groove corresponding to the first annular groove along the circumference, the radius of the second annular groove is equal to the radius of the guide tube; the axial cross-sections of the first annular groove and the second annular groove are both semicircular with equal radius, and the contact part of the first annular groove and the second annular groove is just closed for the guide tube 12 to pass through. Since the radius of the first annular groove and the second annular groove is equal to the radius of the guide tube, the guide tube 12 can be tightly embedded in the annular groove, and this tight fit can ensure that the guide tube remains stable when the rotating wheel rotates, reduce shaking and deviation, and thus ensure the stability and accuracy of the metal wire during the bending process; in addition, the design of the annular groove further helps to ensure that the metal wire always remains in the correct position during the bending process, avoiding inaccurate bending or damage to the metal wire due to changes in the position of the guide tube. As a further preferred solution, there are two bending wheels and one rotating wheel, and the axes of the two bending wheels and the rotating wheel are connected in pairs to form an equilateral triangle. This stable triangular structure ensures that the three key components can maintain a relatively stable positional relationship during the entire bending and winding process, further improving the stability and reliability of the entire device; the distribution of the equilateral triangle enables the metal wire to maintain a relatively uniform tension during the bending and winding process, which helps to further reduce the deformation and damage of the metal wire during the bending and winding process, thereby maintaining its quality and appearance. In some other embodiments, there is one bending wheel and two rotating wheels.

[0031] On the basis of the above embodiment, the first driving component further comprises a first driving motor 13 and a fixing frame 14 for fixing the first driving motor 13, and the bending wheel group 11 is mounted on the fixing frame 14 and connected to the first driving motor 13; the second driving component comprises a second driving motor 23 and a fixing seat 24 for fixing the second driving motor 23, and the rotating frame 21 is mounted on the fixing seat 24 and driven to rotate by the second driving motor 23. In the embodiment of the present application, the first driving component and the second driving component may also adopt other power structures besides the driving motor, such as a cylinder, an oil cylinder, a servo motor, etc.

[0032] like Figure 4As shown, in other embodiments, the fixing seat 24 adopts a frame structure, which can effectively enhance its load-bearing capacity, and the frame structure base can usually be designed with multiple connection points and mounting holes, and the installation of the second drive motor 23 can be expanded or adjusted as needed. The second drive motor 23 is installed inside the frame structure, and the rotating frame 21 is sleeved outside the frame structure. The rotating shaft of the second drive motor 23 extends out of the top of the frame structure, and the upper end of the rotating frame 21 is fixed on the rotating shaft extending out of the frame structure. Preferably, the fixing seat 24 includes a base 241 of the frame structure and a fixed frame 242 installed on the base 241, and the fixed frame 242 is cylindrical. The base 241 of the frame structure and the fixed frame 242 can be connected to other components by welding, bolt connection or other fastening methods. When connecting, it is necessary to ensure the firmness and stability between the base and other components to prevent loosening or falling off during operation. The diameter of the base 241 is set to be larger than the diameter of the fixed frame 242, and the cylindrical design makes the entire device more stable during operation, reducing failures caused by vibration or imbalance. The inner diameter of the fixed frame 242 matches the size of the second drive motor 23 so that the motor can be installed in the fixed frame. This method can further reduce the space for installing the motor and miniaturize the entire device. The rotating frame 21 is a cylindrical frame, and the inner diameter of the rotating frame 21 matches the outer diameter of the fixed frame 242.

[0033] As a further preferred solution, the support frame 22 described in the embodiment of the present application matches the shape of the rotating frame 21, so that the sizes, shapes and contours of the two are adapted to each other and can be tightly installed together. This matching not only ensures the stability of the winding process, but also improves the winding efficiency and the quality of the metal wire; in addition, the design of matching the shapes of the two allows the metal wire to fit more closely on the support frame during the winding process, reducing gaps and slack, thereby improving the winding efficiency.

[0034] On the basis of the above embodiments, further, in some embodiments of the present application, the wire winding device is further provided with a guide wheel 40, and the guide wheel 40 is located between the bending wheel group and the winding mechanism, and is used to pull the wire to the winding mechanism for winding after bending. The main function of the guide wheel is to guide the direction of the wire to ensure that it can enter the winding mechanism according to a predetermined path after bending; when the wire is impacted or vibrated, the guide wheel can absorb these forces and reduce their impact on the wire and the winding mechanism. In the preferred embodiment, an annular groove is also provided on the circumference of the guide wheel to accommodate the guide tube.

[0035] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. A wire winding device, comprising a bending mechanism and a winding mechanism, characterized in that: The bending mechanism includes a bending assembly and a first driving component that provides power for the bending assembly, the bending assembly includes a bending wheel group and a guide tube, the bending wheel group is transmission-connected to the first driving component, and the guide tube is wound around the bending wheel group; the winding mechanism includes a rotating frame for winding the metal wire, a supporting frame detachably mounted on the rotating frame for winding the metal wire, and a second driving component that provides power for the rotational movement of the rotating frame, the rotating frame is transmission-connected to the second driving component, and the supporting frame is mounted on the rotating frame; the metal wire passes through the guide tube, is bent at the bending wheel group, and is then wound around the supporting frame through the winding mechanism.

2. The wire winding device according to claim 1, characterized in that: The bending wheel assembly comprises at least one bending wheel and a rotating wheel. The outer circumferences of the bending wheel and the rotating wheel are in contact with each other. The guide tube passes between the bending wheel and the rotating wheel and is wound around the rotating wheel.

3. The wire winding device according to claim 2, characterized in that: A first annular groove for accommodating the guide tube is arranged on the circumference of the rotating wheel, and the radius of the first annular groove is equal to the radius of the guide tube.

4. The wire winding device according to claim 3, characterized in that: A second annular groove corresponding to the first annular groove is arranged on the circumference of the bending wheel, and the radius of the second annular groove is equal to the radius of the guide tube; the axial cross-sections of the first annular groove and the second annular groove are both semicircular with equal radius, and the contact part between the first annular groove and the second annular groove is just closed for the guide tube to pass through.

5. The wire winding device according to any one of claims 1 to 4, characterized in that: The first driving component includes a first driving motor and a fixing frame for fixing the first driving motor, and the bending wheel set is mounted on the fixing frame and connected to the driving motor.

6. The wire winding device according to any one of claims 1 to 4, characterized in that: The second driving component includes a second driving motor and a fixing seat for fixing the second driving motor. The rotating frame is installed on the fixing seat and is driven to rotate by the second driving motor.

7. The wire winding device according to claim 6, characterized in that: The fixing seat is a frame structure, the second drive motor is installed inside the frame structure, the rotating frame is sleeved outside the frame structure, the rotating shaft of the second drive motor extends out of the top of the frame structure, and the upper end of the rotating frame is fixed on the rotating shaft extending out of the frame structure.

8. The wire winding device according to claim 7, characterized in that: The fixing seat includes a base and a fixing frame installed on the base, the fixing frame is cylindrical, and the inner diameter of the fixing frame matches the size of the second drive motor so that the motor can be installed in the fixing frame; the rotating frame is a cylindrical frame, and the inner diameter of the rotating frame matches the outer diameter of the fixing frame.

9. The wire winding device according to claim 8, characterized in that: The supporting frame matches the shape of the rotating frame.

10. The wire winding device according to claim 1, characterized in that: It also includes a guide wheel, which is located between the bending wheel group and the winding mechanism and is used to pull the metal wire to the winding mechanism for winding after bending.

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