Separating type vacuum negative pressure cabin for batch production of vacuum glass

Abstract

The utility model relates to the technical field of vacuum glass production equipment, in particular to a separated vacuum negative pressure cabin for batch production of vacuum glass. Comprising a reaction unit which comprises a vacuum reaction cabin, a driving motor and a vacuumizing device; the cooling unit comprises a cooling cabin, a fan and a load transfer platform; and a ground rail. The reaction device has the beneficial effects that the reaction unit and the cooling unit are separated, so that materials can be quickly replaced, the time for waiting for cooling in production is shortened, continuous production is realized, and the overall production efficiency is improved; the vacuum cabin body and the cooling cabin are both designed to be square, so that the space utilization rate in the vacuum cabin body and the cooling cabin can be improved, and the energy loss is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of vacuum glass production equipment, in particular to a separated vacuum negative pressure cabin for batch production of vacuum glass. Background Art

[0002] Vacuum glass is a new type of glass deep-processing product, whose internal cavity is almost airless and close to vacuum. With the wide application of vacuum glass in the fields of architecture, automobiles, etc., its production efficiency and product quality have become key factors restricting the development of the industry. Its production process is still under continuous development and improvement. At present, vacuum glass mainly adopts the "one-step" production process, that is, vacuum glass is made in a process from heating to cooling.

[0003] Due to the special nature of vacuum glass, the inner cavity is vacuum, and the corresponding vacuum reaction device is often needed in the process of vacuum glass reaction. However, there are still some problems in the use of traditional vacuum reaction devices. In the prior art, most of the vacuum negative pressure chambers used for vacuum glass production cannot achieve continuous production, and the intermittent production mode is difficult to meet the needs of large-scale production, which restricts the development of the industry; the existing vacuum negative pressure chambers used for vacuum glass production have high energy consumption and low efficiency. Therefore, it is necessary to propose a separate vacuum negative pressure chamber for mass production of vacuum glass to solve the above-mentioned problems. This separate vacuum negative pressure chamber not only has low energy consumption and high efficiency, but also can realize the continuous production of vacuum glass. Utility Model Content

[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0005] In view of the problems that the vacuum reaction device for producing vacuum glass in the prior art has high energy consumption, low efficiency and cannot realize continuous production of vacuum glass, the present utility model is proposed.

[0006] Therefore, the purpose of the utility model is to provide a separate vacuum negative pressure chamber for mass production of vacuum glass.

[0007] In order to solve the above technical problems, the utility model provides the following technical solutions: a separated vacuum negative pressure chamber for mass production of vacuum glass, comprising a reaction unit, including a vacuum reaction chamber, and an exhaust assembly arranged at one side of the bottom of the vacuum reaction chamber;

[0008] A cooling unit includes a cooling chamber.

[0009] As a preferred solution of the utility model for the separated vacuum negative pressure chamber for mass production of vacuum glass, it further comprises a ground rail and at least one first load transfer platform arranged above the ground rail;

[0010] Wherein, the first load transfer platform includes a load plate, a slide rail arranged on the upper surface of the load plate, and a pulley arranged at the lower end of the load plate.

[0011] As a preferred solution of the separate vacuum negative pressure chamber for mass production of vacuum glass of the utility model, the vacuum reaction chamber includes a vacuum chamber body, a pair of first door grooves arranged at one end of the vacuum chamber body, a first chamber door arranged inside the first door groove, at least one track arranged on the bottom plate inside the vacuum chamber body, and two power supply holes arranged at the other end of the vacuum chamber body.

[0012] As a preferred solution of the separate vacuum negative pressure chamber for mass production of vacuum glass of the utility model, wherein: the first door groove is slidably connected with the first chamber door.

[0013] As a preferred solution of the separate vacuum negative pressure chamber for mass production of vacuum glass of the utility model, the cooling chamber includes at least one pair of second door grooves on its outer wall, a second cabin door arranged inside the second door groove, and wheels arranged on the cooling chamber.

[0014] As a preferred solution of the separated vacuum negative pressure chamber for mass production of vacuum glass of the utility model, wherein: the cooling chamber comprises at least one pair of second door grooves on its outer wall, a second chamber door arranged inside the second door groove, and a second load transfer platform arranged on the cooling chamber;

[0015] Wherein, the second load transfer platform has the same structure as the first load transfer platform.

[0016] As a preferred solution of the separate vacuum negative pressure chamber for mass production of vacuum glass of the utility model, the air extraction component includes a vacuum extraction device.

[0017] As a preferred solution of the separate vacuum negative pressure chamber for mass production of vacuum glass of the utility model, the vacuum reaction chamber further includes a supporting foot arranged at the lower end thereof.

[0018] As a preferred solution of the separate vacuum negative pressure chamber for mass production of vacuum glass of the utility model, wherein: the cooling chamber further includes a fan arranged on its side wall.

[0019] As a preferred solution of the separate vacuum negative pressure chamber for mass production of vacuum glass of the utility model, the reaction unit plays a heating role in the production process of vacuum glass, and the cooling unit plays a cooling role in the production process of vacuum glass.

[0020] The beneficial effects of the separated vacuum negative pressure chamber for mass production of vacuum glass of the utility model are as follows: the utility model separates the reaction unit from the cooling unit, and this separated design enables rapid replacement of materials, reduces the waiting time for cooling during production, realizes continuous production, and thus improves the overall production efficiency; in the utility model, the shapes of the vacuum chamber body and the cooling chamber are both designed to be square, and this design can improve the space utilization inside the vacuum chamber body and the cooling chamber, thereby reducing energy loss. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0022] Figure 1 It is a structural schematic diagram of the reaction unit in the utility model.

[0023] Figure 2 It is a structural schematic diagram of the first load transfer platform in the utility model.

[0024] Figure 3 It is a rear view of the reaction unit in the utility model.

[0025] Figure 4 This is a first structural schematic diagram of the cooling unit in the utility model.

[0026] Figure 5 This is a second structural schematic diagram of the cooling unit in the utility model.

[0027] Figure 6 It is a flow chart of the practical application of the utility model. DETAILED DESCRIPTION

[0028] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0029] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0030] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor is it a separate or selective embodiment that is mutually exclusive with other embodiments.

[0031] Example 1

[0032] Reference Figures 1-2 , which is the first embodiment of the utility model, and provides a separated vacuum negative pressure chamber for mass production of vacuum glass, which includes a reaction unit 100, including a vacuum reaction chamber 101, and an exhaust assembly 102 arranged at one side of the bottom of the vacuum reaction chamber 101;

[0033] The cooling unit 200 includes a cooling chamber 201 .

[0034] It should be noted that the material of the vacuum reaction chamber 101 in this solution is high-temperature resistant stainless steel and iron parts or other high-temperature resistant materials, so that the vacuum reaction chamber 101 can work stably under extreme temperature conditions and is suitable for chemical reaction processes under high temperatures; the vacuum exhaust component 102 is fixedly installed on the vacuum reaction chamber 101; the cooling chamber 201 is arranged on one side of the vacuum reaction chamber 101.

[0035] When in use, the workpieces that need to react are transported to the vacuum reaction chamber 101, and then the vacuum assembly 102 is started, and the vacuum reaction chamber 101 begins to react. After the reaction is completed, the workpieces are transported to the cooling chamber 201. While waiting for the workpieces to cool down, the vacuum reaction chamber 101 can react to the next batch of workpieces.

[0036] In summary, the present solution sets the reaction unit 100 and the cooling unit 200 separately. This separate design enables rapid replacement of the workpieces that need to react, reduces the waiting time for cooling during production, realizes continuous production, and thus improves overall production efficiency.

[0037] Example 2

[0038] Reference Figures 1 to 3 , which is the second embodiment of the utility model, comprises a reaction unit 100, including a vacuum reaction chamber 101, and a vacuum assembly 102 disposed at one side of the bottom of the vacuum reaction chamber 101;

[0039] The cooling unit 200 includes a cooling chamber 201 .

[0040] Furthermore, it also includes a ground rail 300, and at least one first load transfer platform 400 disposed above the ground rail 300;

[0041] The first load transfer platform 400 includes a load plate 401 , a slide rail 402 disposed on the upper surface of the load plate 401 , and a pulley 403 disposed at the lower end of the load plate 401 .

[0042] Further, the vacuum reaction chamber 101 includes a vacuum chamber body 101a, a pair of first door grooves 101b disposed at one end of the vacuum chamber body 101a, a first chamber door 101c disposed inside the first door groove 101b, at least one track 101e disposed on the bottom plate inside the vacuum chamber body 101a, and two power supply holes 101f disposed at the other end of the vacuum chamber body 101a;

[0043] The track 101e has the same structure as the slide rail 402.

[0044] Furthermore, the first door slot 101b is slidably connected to the first hatch 101c.

[0045] Furthermore, the vacuum reaction chamber 101 also includes a supporting foot 101d disposed at the lower end thereof.

[0046] Furthermore, the vacuum assembly 102 includes a vacuum device 102a.

[0047] Furthermore, the reaction unit 100 plays a heating role in the production process of the vacuum glass, and the cooling unit 200 plays a cooling role in the production process of the vacuum glass.

[0048] It should be noted that in the present solution, the vacuum reaction chamber 101 and the cooling chamber 201 are both in a square shape. Since the workpieces to be reacted are mostly in a square shape, this design can improve the utilization rate of the internal space of the vacuum reaction chamber 101 and the cooling chamber 201, thereby reducing energy loss; the vacuum reaction chamber 101 is made of high-temperature resistant stainless steel and iron parts or other high-temperature resistant materials, so that the vacuum reaction chamber 101 can work stably under extreme temperature conditions and is suitable for chemical reaction processes under high temperatures; the exhaust assembly 102 includes a vacuum exhaust device 102a, which is fixedly installed on the vacuum reaction chamber 101; the vacuum reaction chamber 101 includes a vacuum chamber body 101a, and a first chamber door 101c is provided at the front end of the vacuum chamber body 101a. A hatch 101c can slide in the first door groove 101b, and two tracks 101e are arranged inside the vacuum chamber 101a. The design of the first hatch 101c and the track 101e can facilitate the transportation of the workpiece into the vacuum chamber 101a; there are two power holes 101f on the back of the vacuum chamber 101a, and the size of the power holes 101f matches the size of the power plug on the workpiece transport trolley M1. The setting of the power holes 101f facilitates the heating of the workpiece; a plurality of parallel ribs are arranged on the outer surface of the vacuum chamber 101a, and the parallel ribs can increase the rigidity of the vacuum chamber 101a, reduce deformation caused by internal pressure or external force, and ensure that the vacuum chamber 101a can operate safely and stably under high pressure environment.

[0049] Preferably, a pulley 403 is provided at the lower end of the load plate 401 in the first load transfer platform 400, so that the movement of the first load transfer platform 400 on the plane is smoother, which speeds up the movement speed of the first load transfer platform 400 from one place to another, thereby improving work efficiency.

[0050] When in use, the workpieces that need to react are transported to the vacuum reaction chamber 101 via the track 101e, the power plug in the workpiece transport vehicle is inserted into the power hole 101f, and then the first cabin door 101c is closed, the vacuum pumping equipment 102a is started, and the vacuum reaction chamber 101 begins to react; after the reaction is completed, the workpiece transport vehicle in the vacuum reaction chamber 101 is transported to the cooling chamber 201 to cool the workpieces. While waiting for the workpieces to cool down, the first load transfer platform 400 can move the next batch of workpieces that need to react into the vacuum reaction chamber 101 for reaction without waiting for the vacuum reaction chamber 101 to complete the reaction.

[0051] In summary, in this solution, the reaction unit 100 and the cooling unit 200 are separately arranged. This separate design enables rapid replacement of materials, reduces the waiting time for cooling during production, and enables continuous production, thereby improving the overall production efficiency. In this solution, the shapes of the vacuum chamber and the cooling chamber are both designed to be square. This design can improve the space utilization inside the vacuum chamber and the cooling chamber, thereby reducing energy loss.

[0052] Example 3

[0053] Reference Figure 4 , which is the third embodiment of the utility model, includes a cooling chamber 201 including at least a pair of second door grooves 201a on its outer wall, a fan 201c disposed in the cooling chamber 201, and a wheel 201d disposed in the cooling chamber 201.

[0054] Furthermore, the cooling chamber 201 also includes a fan 201c disposed on a side wall thereof.

[0055] It should be noted that there are three groups of fans 201c on the cooling cabin 201, which are respectively arranged in the three side walls of the cooling cabin 201, and each group of fans 201c is provided with two. The setting of the fans 201c can increase the cooling speed of the cooling cabin 201 and improve the work efficiency; the front and rear ends of the cooling cabin 201 are provided with second cabin doors 201b, and the second cabin doors 201b can slide in the second door groove 201a; wheels 210d are provided at the bottom of the cooling cabin 201, and the setting of the pulley 201e-3 makes the movement of the cooling cabin 201 on the plane smoother, which speeds up the movement speed of the second load transfer platform 201e from one place to another, thereby improving the work efficiency.

[0056] When in use, after the reaction is completed, the cooling chamber 201 is pushed, and the cooling chamber 201 is transported to the front of the reaction container under the action of the wheel 210d, and then the second cabin door 201b and the first cabin door 101c are opened, and the workpiece transport vehicle that needs to be cooled is transported to the inside of the cooling chamber 201, and the fan 201c is turned on to cool the workpiece; while cooling, the next batch of workpieces that need to react can be moved into the reaction chamber for reaction without waiting for the cooling to be completed.

[0057] In summary, in this scheme, wheels 201d are arranged under the cooling chamber 201, which can quickly transport the cooling chamber 201 to the location where it needs to be transported, saving the time of transportation and handling and improving the production efficiency; a fan 201c is also arranged on the cooling chamber 201, and the setting of the fan 201c can accelerate the cooling speed of the workpiece in the cooling chamber 201.

[0058] Example 4

[0059] Reference Figure 5, which is the fourth embodiment of the utility model, comprises a cooling chamber 201 including at least one pair of second door grooves 201a on its outer wall, a second door 201b disposed inside the second door groove 201a, and a second load transfer platform 201e disposed in the cooling chamber 201;

[0060] The second load transfer platform 201e has the same structure as the first load transfer platform 400.

[0061] Among them, the track 101e and the slide rail 201e-2 have the same structure.

[0062] Furthermore, the cooling chamber 201 also includes a fan 201c disposed on a side wall thereof.

[0063] It should be noted that there are three groups of fans 201c on the cooling cabin 201, which are respectively arranged in the three side walls of the cooling cabin 201, and each group of fans 201c is provided with two. The setting of the fans 201c can increase the cooling speed of the cooling cabin 201 and improve the work efficiency; the front and rear ends of the cooling cabin 201 are provided with second cabin doors 201b, and the second cabin doors 201b can slide up and down in the second door groove 201a; a second load transfer platform 201e is provided under the cooling cabin 201, and the structure of the second load transfer platform 201e is the same as that of the first load transfer platform 400.

[0064] During use, after the reaction is completed, the second load transfer platform 201e drives the cooling chamber 201 to slide to the front of the reaction chamber, opens the second door 201b on the cooling chamber 201, and then opens the first door 101c to allow the cooling chamber 201 to dock with the reaction chamber, and transports the workpiece transport vehicle in the reaction chamber to the cooling chamber 201 through the slide rail on the upper surface of the load plate, and then moves the second load transfer platform 201e back to the initial position, turns on the fan 201c to cool the workpiece, and while cooling, the next batch of workpieces that need to react can be moved into the reaction chamber for reaction without waiting for the cooling to be completed.

[0065] In summary, the present invention is provided with a second load transfer platform 201e. The pulley in the second load transfer platform 201e cooperates with the ground rail 300, so that the cooling chamber 201 can be quickly transported to the location where it needs to be transported, thus saving the time of transportation and handling and improving the production efficiency.

[0066] It is important to note that the above embodiments are only used to illustrate the technical solution of the utility model and are not intended to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A separate vacuum negative pressure chamber for mass production of vacuum glass, characterized by: include, A reaction unit (100) comprises a vacuum reaction chamber (101) and an exhaust assembly (102) arranged on one side of the bottom of the vacuum reaction chamber (101); A cooling unit (200) comprises a cooling chamber (201); Wherein, the reaction unit (100) and the cooling unit (200) are of separate design.

2. The separated vacuum negative pressure chamber for mass production of vacuum glass according to claim 1, characterized in that: It also includes a ground rail (300) and at least one first load transfer platform (400) arranged above the ground rail (300); The first load transfer platform (400) comprises a load plate (401), a slide rail (402) arranged on the upper surface of the load plate (401), and a pulley (403) arranged at the lower end of the load plate (401).

3. The separated vacuum negative pressure chamber for mass production of vacuum glass according to claim 2, characterized in that: The vacuum reaction chamber (101) comprises a vacuum chamber body (101a), a pair of first door grooves (101b) arranged at one end of the vacuum chamber body (101a), a first chamber door (101c) arranged inside the first door groove (101b), at least one track (101e) arranged on the bottom plate inside the vacuum chamber body (101a), and two power supply holes (101f) arranged at the other end of the vacuum chamber body (101a); Wherein, the track (101e) has the same structure as the slide rail (402).

4. The separated vacuum negative pressure chamber for mass production of vacuum glass according to claim 3, characterized in that: The first door slot (101b) is slidably connected to the first cabin door (101c).

5. The separated vacuum negative pressure chamber for mass production of vacuum glass according to claim 3, characterized in that: The cooling chamber (201) comprises at least one pair of second door slots (201a) on its outer wall, a second chamber door (201b) arranged inside the second door slots (201a), and wheels (201d) arranged on the cooling chamber (201).

6. The separated vacuum negative pressure chamber for mass production of vacuum glass according to claim 3, characterized in that: The cooling chamber (201) comprises at least one pair of second door slots (201a) on its outer wall, a second chamber door (201b) arranged inside the second door slot (201a), and a second load transfer platform (201e) arranged on the cooling chamber (201); Wherein, the second load transfer platform (201e) has the same structure as the first load transfer platform (400).

7. The separated vacuum negative pressure chamber for mass production of vacuum glass according to claim 1, characterized in that The vacuum assembly (102) is a vacuum pumping device (102a).

8. The separated vacuum negative pressure chamber for mass production of vacuum glass according to claim 5 or 6, characterized in that: The vacuum reaction chamber (101) further comprises a supporting foot (101d) arranged at the lower end thereof.

9. The separated vacuum negative pressure chamber for mass production of vacuum glass according to claim 5 or 6, characterized in that: The cooling chamber (201) further comprises a fan (201c) arranged on a side wall thereof.

10. The separated vacuum negative pressure chamber for mass production of vacuum glass according to claim 1, characterized in that: The reaction unit (100) plays a role of heating during the production of vacuum glass, and the cooling unit (200) plays a role of cooling during the production of vacuum glass.

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