Rare earth high-iron aluminum alloy single wire annealing device

By designing a rare earth high-speed rail aluminum alloy single-line annealing device including annealing box rack, cleaning guide plate and collection box, the problems of inefficient cleaning impurities and blockage of cleaning brushes in existing equipment are solved, and efficient cleaning of alloy single-line bodies and convenient collection of impurities are achieved.

CN222834371UActive Publication Date: 2025-05-06HENAN RUILITONG COPPER CO LTD
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Patent Information

Application Number
CN202421454580.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-05-06
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

The existing rare earth high-speed rail aluminum alloy single-line annealing equipment has problems such as inefficiency and blockage of cleaning brushes when cleaning impurities, resulting in poor cleaning results.

Method used

A rare earth high-speed iron aluminum alloy single-line annealing device is designed, including annealing box frame, cleaning guide plate and collection box. The cleaning guide plate collects impurities through the guide grooves, and rotates the alloy single wire body through a motor-driven cleaning ring and cleaning brush. The collection box uses a trapezoidal shape design to achieve direct collection of impurities.

Benefits of technology

Through the design of the cleaning guide plate, the device can effectively clean impurities inside the brush, ensuring the reliability of the cleaning brush and the cleanliness of the secondary use. The guided collection design of the collection box improves the efficiency and convenience of impurities cleaning, reducing the disadvantages of poor cleaning results in traditional equipment.

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Abstract

The utility model discloses a rare earth high-iron aluminum alloy single wire annealing device, which relates to the technical field of wire processing and comprises an annealing box frame, a rotating shaft is rotatably mounted on the inner side of the annealing box frame, a cleaning ring is fixedly mounted on the surface of the rotating shaft, and a cleaning brush is fixedly mounted on the surface of the cleaning ring. According to the rare earth high-iron aluminum alloy single wire annealing device, a cleaning brush can synchronously clean impurities cleaned by an alloy single wire body, so that the cleaning brush has certain cleanliness when being used for the second time; furthermore, the reliability of cleaning operation is ensured when the cleaning brush continuously cleans the alloy single wire body, and meanwhile, the convenience of annealing and impurity cleaning operation of the alloy single wire body is also ensured, so that the problem that a traditional cleaning brush cannot clean the alloy single wire body during cleaning is solved; and when the alloy single wire body is cleaned, the cleaning brush is blocked, so that the cleaning effect is poor.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire material processing, in particular to a rare earth high iron aluminum alloy single wire annealing device. Background Art

[0002] At present, in cable production, because it is often necessary to perform shaping operations on cable conductors, on the one hand, the temperature of the cable conductors is relatively high, and on the other hand, a large number of stress concentrations and cracks and other defects exist inside the cable conductors, which seriously affect the subsequent production and processing of the cables and the quality of cable products. Therefore, in order to address this problem, special annealing equipment is often used to perform annealing and modulation treatment on the cable conductors to eliminate the quality defects of the cable conductors after deformation processing.

[0003] Although the annealing equipment for most existing rare earth high-iron aluminum alloy single wires can meet the needs of cable conductor annealing operations, most rare earth high-iron aluminum alloy single wires are unstable due to grain fragmentation, lattice deformity and residual internal forces after cold working plastic deformation. However, the diffusion ability of atoms is weak at room temperature, so heating the metal can increase the kinetic energy of the atoms, prompting them to change and restore the metal to the level before cold working, so that the rare earth high-iron aluminum alloy single wires can be annealed through the annealing equipment. Since annealing also has the function of activating donor and acceptor impurities, a structure that is convenient for cleaning impurities during annealing of rare earth high-iron aluminum alloy single wires is needed for use in combination. Utility Model Content

[0004] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art and to solve the problems raised by the background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rare earth high-iron aluminum alloy single-wire annealing device, comprising an annealing box frame, a rotating shaft is rotatably installed on the inner side of the annealing box frame, a cleaning ring is fixedly installed on the surface of the rotating shaft, a cleaning brush is fixedly installed on the surface of the cleaning ring, a cleaning guide plate is fixedly installed on the inner side of the annealing box frame, a motor body is fixedly installed on the surface of the annealing box frame, and the output end of the motor body is fixedly installed on the end of the rotating shaft away from the cleaning ring.

[0006] Preferably, a guide groove is provided on the surface of the cleaning guide plate, and the shape of the cleaning guide plate is conical.

[0007] Preferably, there are two groups of cleaning rings, and the structures of the two groups of cleaning rings are the same.

[0008] Preferably, the two groups of cleaning rings are located on both sides of the alloy single wire body, and the surfaces of the cleaning brushes on the cleaning rings rotate and abut against the surface of the alloy single wire body.

[0009] Preferably, a placement groove is provided on the surface of the annealing box frame, and a collecting box is slidably mounted on the inner wall of the placement groove on the annealing box frame.

[0010] Preferably, a moving wheel is rotatably mounted on the inner side of the collecting box, and the surface of the moving wheel abuts against the inner side of the annealing box frame.

[0011] Preferably, the shape of the inner side of the collection box is trapezoidal.

[0012] Preferably, an alloy single wire is arranged on the inner side of the annealing box frame, and the alloy single wire is made of rare earth high iron aluminum alloy.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] (1) In the rare earth high iron aluminum alloy single wire annealing device, the cleaning guide plate can be used to move and clean the impurities remaining in the cleaning brush, and the cleaning guide plate can form a certain centralized collection and discharge of the cleaned impurities through its own guide groove, so that the impurities cleaned by the cleaning brush on the alloy single wire can be cleaned by the cleaning brush itself synchronously, so that the cleaning brush has a certain degree of cleanliness when it is used for the second time, thereby ensuring the reliability of the cleaning operation when the cleaning brush continuously cleans the alloy single wire, and also ensuring the convenience of the alloy single wire itself in annealing and cleaning impurities, thereby reducing the disadvantage that the traditional cleaning brush cannot clean itself during cleaning, resulting in poor cleaning effect due to clogging of the cleaning brush when cleaning the alloy single wire.

[0015] (2) The rare earth high iron aluminum alloy single wire annealing device cleans impurities generated during surface annealing of the alloy single wire. When the impurities generated during the annealing of the alloy single wire are cleaned, they fall on the inner side of the collection box. The trapezoidal shape of the collection box ensures that the impurities are collected in a guided manner. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0017] Figure 1 This is a structural schematic diagram of a rare earth high iron aluminum alloy single wire annealing device of the utility model;

[0018] Figure 2 It is a schematic diagram of the planar structure of the annealing box frame of the utility model;

[0019] Figure 3 It is a schematic diagram of the planar structure of the annealing box frame of the utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the cleaning ring of the utility model;

[0021] Figure 5 It is a structural schematic diagram of the cleaning guide plate of the utility model.

[0022] Figure numerals: 1. Annealing box frame; 2. Alloy single wire; 3. Rotating shaft; 4. Cleaning ring; 5. Cleaning brush; 6. Cleaning guide plate; 7. Guide groove; 8. Motor body; 9. Placement groove; 10. Collection box; 11. Moving wheel. DETAILED DESCRIPTION

[0023] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0024] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0025] In the description of the present utility model, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0026] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0027] See also Figure 1-5 The utility model provides a technical solution: a rare earth high iron aluminum alloy single wire annealing device, including an annealing box frame 1, an alloy single wire body 2 is arranged on the inner side of the annealing box frame 1, and the alloy single wire body 2 is made of rare earth high iron aluminum alloy. The function of the annealing box frame 1 is to process and anneal the alloy single wire body 2.

[0028] Furthermore, a rotating shaft 3 is rotatably installed on the inner side of the annealing box frame 1, a cleaning ring 4 is fixedly installed on the surface of the rotating shaft 3, a cleaning brush 5 is fixedly installed on the surface of the cleaning ring 4, a cleaning guide plate 6 is fixedly installed on the inner side of the annealing box frame 1, a guide groove 7 is provided on the surface of the cleaning guide plate 6, and the shape of the cleaning guide plate 6 is conical, a motor body 8 is fixedly installed on the surface of the annealing box frame 1, and the output end of the motor body 8 is fixedly installed on the end of the rotating shaft 3 away from the cleaning ring 4, the number of cleaning rings 4 is two groups, the structures of the two groups of cleaning rings 4 are the same, the two groups of cleaning rings 4 are located on both sides of the alloy single wire body 2, and the surface of the cleaning brush 5 on the cleaning ring 4 rotates to abut against the surface of the alloy single wire body 2.

[0029] Specifically, when the alloy single wire body 2 is moved and annealed on the inner side of the annealing box frame 1, the motor body 8 drives the cleaning ring 4 on the rotating shaft 3 to rotate, and then the cleaning ring 4 rotates and cleans the surface of the alloy single wire body 2 through the cleaning brush 5 on its surface. When the cleaning brush 5 rotates and cleans the surface of the alloy single wire body 2 and reaches the cleaning guide plate 6, the cleaning guide plate 6 is convenient for indirect insertion with the cleaning brush 5 on the cleaning ring 4 through its own conical shape. At this time, the cleaning guide plate 6 can move and clean the impurities remaining in the cleaning brush 5, and the cleaning guide plate 6 can clean the impurities remaining in the cleaning brush 5 through its own guide groove 7. The cleaned impurities are collected and discharged in a certain concentrated manner, so that the impurities cleaned by the cleaning brush 5 on the alloy single wire 2 can be cleaned by the cleaning brush 5 itself simultaneously, so that the cleaning brush 5 has a certain degree of cleanliness when it is used for the second time, thereby ensuring the reliability of the cleaning operation when the cleaning brush 5 continuously cleans the alloy single wire 2, and also ensuring the convenience of the alloy single wire 2 itself in annealing and cleaning impurities, thereby reducing the disadvantage that the traditional cleaning brush 5 cannot clean itself during cleaning, resulting in poor cleaning effect due to clogging of the cleaning brush 5 when cleaning the alloy single wire 2.

[0030] Furthermore, a placement groove 9 is opened on the surface of the annealing box frame 1, and a collecting box 10 is slidably installed on the inner wall of the placement groove 9 on the annealing box frame 1, and a moving wheel 11 is rotatably installed on the inner side of the collecting box 10. The surface of the moving wheel 11 abuts against the inner side of the annealing box frame 1. The shape of the inner side of the collecting box 10 is trapezoidal. When the impurities generated during the surface annealing of the alloy single wire 2 are cleaned, the impurities of the annealing of the alloy single wire 2 fall on the inner side of the collecting box 10 after being cleaned, and the trapezoidal shape of the collecting box 10 ensures that the impurities are collected with a guided collection effect, and the moving wheel 11 is used to assist the collecting box 10 in sliding in and out and adjusting on the inner side of the annealing box frame 1.

[0031] Working principle: A rare earth high-iron aluminum alloy single-wire annealing device, when the alloy single wire body 2 is moved and annealed on the inner side of the annealing box frame 1, the motor body 8 drives the cleaning ring 4 on the rotating shaft 3 to rotate, and then the cleaning ring 4 rotates and cleans the surface of the alloy single wire body 2 through the cleaning brush 5 on its surface. When the cleaning brush 5 rotates and cleans the surface of the alloy single wire body 2 and reaches the cleaning guide 6, the cleaning guide 6 is convenient for indirect insertion with the cleaning brush 5 on the cleaning ring 4 through its own conical shape. At this time, the cleaning guide 6 can move and clean the impurities remaining inside the cleaning brush 5.

[0032] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A rare earth high iron aluminum alloy single wire annealing device, comprising an annealing box frame (1), characterized in that: A rotating shaft (3) is rotatably mounted on the inner side of the annealing box frame (1); a cleaning ring (4) is fixedly mounted on the surface of the rotating shaft (3); a cleaning brush (5) is fixedly mounted on the surface of the cleaning ring (4); a cleaning guide plate (6) is fixedly mounted on the inner side of the annealing box frame (1); a motor body (8) is fixedly mounted on the surface of the annealing box frame (1); and an output end of the motor body (8) is fixedly mounted on an end of the rotating shaft (3) away from the cleaning ring (4).

2. A rare earth high iron aluminum alloy single wire annealing device according to claim 1, characterized in that: A guide groove (7) is provided on the surface of the cleaning guide plate (6), and the shape of the cleaning guide plate (6) is a cone.

3. A rare earth high iron aluminum alloy single wire annealing device according to claim 1, characterized in that: The number of the cleaning rings (4) is two groups, and the structures of the two groups of cleaning rings (4) are the same.

4. A rare earth high iron aluminum alloy single wire annealing device according to claim 3, characterized in that: The two groups of cleaning rings (4) are located on both sides of the alloy single wire body (2), and the surfaces of the cleaning brushes (5) on the cleaning rings (4) are rotatably abutted against the surface of the alloy single wire body (2).

5. A rare earth high iron aluminum alloy single wire annealing device according to claim 1, characterized in that: The surface of the annealing box frame (1) is provided with a placement groove (9), and a collecting box (10) is slidably mounted on the inner wall of the placement groove (9) on the annealing box frame (1).

6. A rare earth high iron aluminum alloy single wire annealing device according to claim 5, characterized in that: A moving wheel (11) is rotatably mounted on the inner side of the collecting box (10), and the surface of the moving wheel (11) abuts against the inner side of the annealing box frame (1).

7. A rare earth high iron aluminum alloy single wire annealing device according to claim 5, characterized in that: The inner side of the collecting box (10) is in a trapezoidal shape.

8. The rare earth high iron aluminum alloy single wire annealing device according to claim 1, characterized in that: An alloy single wire (2) is arranged on the inner side of the annealing box frame (1), and the alloy single wire (2) is made of a rare earth high iron aluminum alloy.