Loose fiber wet steaming continuous dyeing equipment
By designing automated continuous dyeing equipment for loose fiber wet evaporation, the automatic transportation and dyeing of grid barrels and loose fibers is achieved using hydraulic rods and clamping mechanisms, the problem of low manual operation efficiency in existing equipment is solved, the dyeing efficiency is improved and the cost is reduced, while material waste and environmental pollution are reduced.
Patent Information
- Application Number
- CN202421821439.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-30
AI Technical Summary
Existing loose fiber dyeing equipment requires manual manual removal and retransmission of loose fibers during continuous dyeing, resulting in inefficiency and increased labor costs.
A continuous dyeing equipment for loose fiber wet evaporation is designed. Through the cooperation of the hydraulic rod and the clamping mechanism, the automatic transportation and dyeing of the grid barrel and loose fiber are realized, avoiding the steps of manually waiting for the temperature to decrease.
Improves the dyeing efficiency of loose fibers, reduces labor costs, and reduces material waste and environmental pollution through the design of drainage tanks and filters.
Smart Images

Figure CN222834558U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of bulk fiber processing, and more specifically, particularly relates to a bulk fiber wet steaming continuous dyeing device. Background Art
[0002] Loose fiber refers to a material composed of many tiny fibers that have no obvious arrangement in structure and appear to be in a scattered or messy state. Loose fiber is usually made of cellulose, plastic, metal or other materials. Loose fiber wet steam continuous dyeing is a textile dyeing process suitable for loose fibers. This dyeing method is achieved by dyeing the loose fibers by steaming them in a wet state.
[0003] When some current loose fiber dyeing equipment continuously dyes loose fibers, workers are required to manually take out the loose fibers and transport them to new dyeing equipment for dyeing. Since the temperature of the loose fibers and the containers containing the loose fibers is high when wet steam dyeing is adopted, workers need to wait for the temperature to drop to a certain degree before transporting them. Moreover, after transportation, the loose fibers need to be reheated before dyeing, which affects work efficiency.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a loose fiber wet steaming continuous dyeing equipment is provided, in order to achieve a more practical purpose. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a loose fiber wet steam continuous dyeing device, which is achieved by the following specific technical means:
[0006] A loose fiber wet steam continuous dyeing device comprises a base, a plurality of dyeing barrels are equidistantly installed on the top of the base, a grid barrel is placed on one side of the top of the base, a lifting column is installed on the top of the grid barrel through a bracket, a first mounting seat is installed on the top of the base at a position directly above the plurality of dyeing barrels through a bracket, a first slide groove is provided at the bottom end of the first mounting seat, a slider is slidably installed in the first slide groove, a hydraulic rod is installed at the bottom end of the slider, a clamping mechanism is installed at the bottom end of the hydraulic rod, a drainage groove is provided at the top of the base, and a filter is installed at the top of the base above the drainage groove.
[0007] Furthermore, a first screw is rotatably installed in the first slide groove, and the first screw passes through the front and rear sides of the slider and is threadedly connected to the slider.
[0008] Furthermore, a first motor is installed on one side of the first mounting seat, and an output end of the first motor is drivingly connected to the first screw via a coupling.
[0009] Furthermore, the clamping mechanism includes a second mounting seat, which is mounted on the bottom end of the hydraulic rod. The bottom end of the second mounting seat is provided with a second slide groove, in which a pair of clamping blocks are slidably mounted, and the pair of clamping blocks are provided with grooves on opposite sides.
[0010] Furthermore, the size of the pair of grooves matches the size of the lifting column.
[0011] Furthermore, a bidirectional screw is rotatably installed in the second slide groove, and the bidirectional screw passes through the left and right sides of a pair of clamping blocks and is threadedly connected to the pair of clamping blocks.
[0012] Furthermore, a second motor is installed on one side of the second slide slot, and an output end of the second motor is transmission-connected to a bidirectional screw through a coupling.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] The loose fiber wet steam continuous dyeing equipment in the utility model, through the coordinated use of a base, a dyeing barrel, a grid barrel, a lifting column, a first mounting seat, a first slide groove, a slider, a hydraulic rod, a first screw, a first motor, a second mounting seat, a second slide groove, a clamping block, a groove, a bidirectional screw and a second motor, is convenient for clamping the lifting column through the clamping block, lifting and lowering the hydraulic rod and moving the slider, so that the grid barrel and the loose fibers in the grid barrel are placed in the dyeing barrel for dyeing, avoiding the situation where manual labor is required to wait for the grid barrel to cool before transporting it, thereby improving the dyeing efficiency of the loose fibers and reducing labor costs.
[0015] The loose fiber wet steam continuous dyeing equipment of the utility model, through the coordinated use of the base, the drainage trough and the filter screen, is convenient for recovering the liquid seeping from the grid barrel during transportation, thereby reducing material waste and reducing environmental pollution caused by the dyeing liquid being scattered into the surrounding environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional schematic diagram of the utility model.
[0017] Figure 2 It is a side sectional schematic diagram of the utility model.
[0018] Figure 3 It is a front cross-sectional schematic diagram of the internal structure of the clamping mechanism of the utility model.
[0019] Figure 4 The utility model Figure 1 Enlarged schematic diagram of part A.
[0020] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0021] 1. Base; 2. Dyeing bucket; 3. Grid bucket; 4. Lifting column; 5. First mounting seat; 6. First slide groove; 7. Sliding block; 8. Hydraulic rod; 9. Drain groove; 10. Filter; 11. First screw; 12. First motor; 13. Second mounting seat; 14. Second slide groove; 15. Clamping block; 16. Groove; 17. Bidirectional screw; 18. Second motor. DETAILED DESCRIPTION
[0022] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0023] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] Example:
[0026] As attached Figure 1 To Attachment Figure 4 As shown:
[0027] The utility model provides a loose fiber wet steam continuous dyeing device, comprising a base 1, a plurality of dyeing barrels 2 are equidistantly installed on the top of the base 1, a grid barrel 3 is placed on one side of the top of the base 1, a lifting column 4 is installed on the top of the grid barrel 3 through a bracket, a first mounting seat 5 is installed on the top of the base 1 at a position directly above the plurality of dyeing barrels 2 through a bracket, a first slide groove 6 is provided at the bottom end of the first mounting seat 5, a sliding block 7 is slidably installed in the first slide groove 6, a hydraulic rod 8 is installed at the bottom end of the sliding block 7, a clamping mechanism is installed at the bottom end of the hydraulic rod 8, a drainage groove 9 is provided at the top of the base 1, and a filter screen 10 is installed at the top of the base 1 at a position above the drainage groove 9.
[0028] Among them, a first screw rod 11 is rotatably installed in the first slide groove 6, and the first screw rod 11 passes through the front and rear sides of the slider 7 and is threadedly connected to the slider 7. Through the rotation of the first screw rod 11, under the limiting action of the first slide groove 6, the slider 7 moves back and forth, and then drives the grid bucket 3 to move through the hydraulic rod 8 and the clamping mechanism, so as to facilitate the grid bucket 3 to be placed in the dyeing bucket 2 or to be taken out of the dyeing bucket 2.
[0029] A first motor 12 is installed on one side of the first mounting seat 5 , and an output end of the first motor 12 is transmission-connected to the first screw 11 via a coupling. The first motor 12 drives the first screw 11 to rotate, thereby driving the slider 7 to move.
[0030] Among them, the clamping mechanism includes a second mounting seat 13, which is installed at the bottom end of the hydraulic rod 8. A second slide groove 14 is provided at the bottom end of the second mounting seat 13. A pair of clamping blocks 15 are slidably installed in the second slide groove 14. The pair of clamping blocks 15 are provided with grooves 16 on the opposite side. By moving the pair of clamping blocks 15 toward or away from each other, the grid bucket 3 is clamped or the grid bucket 3 is loosened, which facilitates the transportation of the grid bucket 3.
[0031] Among them, the size of a pair of grooves 16 matches the size of the lifting column 4, so that the grooves 16 can fit together with the lifting column 4, and the grid barrel 3 is transported through the clamping block 15, the hydraulic rod 8 and the slider 7, thereby improving the stability during transportation.
[0032] Among them, a bidirectional screw 17 is rotatably installed in the second slide groove 14, and the bidirectional screw 17 passes through the left and right sides of a pair of clamping blocks 15 and is threadedly connected with a pair of clamping blocks 15. Through the rotation of the bidirectional screw 17, under the limiting action of the second slide groove 14, a pair of clamping blocks 15 move toward or away from each other at the same time, which is convenient for clamping or loosening the lifting column 4.
[0033] A second motor 18 is installed on one side of the second slide slot 14 , and the output end of the second motor 18 is transmission-connected to the bidirectional screw 17 via a coupling. The second motor 18 drives the bidirectional screw 17 to rotate, thereby driving a pair of clamping blocks 15 to move.
[0034] The working principle of this embodiment: when the loose fiber wet steam continuous dyeing equipment is used to dye the loose fibers, the staff first puts the loose fibers into the grid barrel 3, and then controls the hydraulic rod 8 to descend, so that a pair of clamping blocks 15 descend to a position close to the two sides of the lifting column 4, and then turns on the second motor 18, and the second motor 18 drives the bidirectional screw 17 to rotate. Under the limiting action of the second slide 14, the pair of clamping blocks 15 move toward each other at the same time. Since the size of the groove 16 matches the size of the lifting column 4, the clamping block 15 can clamp the lifting column 4 at this time. After clamping, the hydraulic rod 8 contracts and drives the grid barrel 3 to rise. At this time, the first motor 12 is turned on, and the first motor 12 drives the first screw 11 to rotate. Under the limiting action of the first slide 6, the slider 7 moves toward the dyeing barrel 2. When the slider 7 drives the grid barrel 3 to move to a position directly above the dyeing barrel 2, the first motor 12 is turned off. , the hydraulic rod 8 extends to allow the grid barrel 3 to enter the dyeing barrel 2, and then the second motor 18 is turned on again, driving a pair of clamping blocks 15 to move in opposite directions at the same time, so that the clamping blocks 15 loosen the lifting column 4, and then the hydraulic rod 8 contracts. At this time, the staff can close the barrel cover of the dyeing barrel 2 and start wet steam dyeing. After the dyeing is completed, the hydraulic rod 8 extends and takes out the grid barrel 3 through the clamping mechanism. At this time, the first motor 12 is turned on again, driving the grid barrel 3 to move to another dyeing barrel 2 for the second dyeing. Repeating the above operation can dye the loose fibers in the grid barrel 3 multiple times. During the transportation process, the dripping dyeing liquid can enter the drain trough 9 from the filter screen 10, which is convenient for the staff to recover the dripping dyeing liquid. After the dyeing is completed, the slider 7, the hydraulic rod 8 and the clamping mechanism transport the grid barrel 3 to one side of the top of the base 1 and put it down, which is convenient for the staff to take out the loose fibers.
[0035] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific purposes.
Claims
1. A loose fiber wet steam continuous dyeing device, comprising a base (1), characterized in that: A plurality of dyeing barrels (2) are equidistantly mounted on the top of the base (1); a grid barrel (3) is placed on one side of the top of the base (1); a lifting column (4) is mounted on the top of the grid barrel (3) through a bracket; a first mounting seat (5) is mounted on the top of the base (1) at a position directly above the plurality of dyeing barrels (2) through a bracket; a first slide groove (6) is provided at the bottom end of the first mounting seat (5); a sliding block (7) is slidably mounted in the first slide groove (6); a hydraulic rod (8) is mounted at the bottom end of the sliding block (7); a clamping mechanism is mounted at the bottom end of the hydraulic rod (8); a drainage groove (9) is provided at the top of the base (1); a filter screen (10) is mounted on the top of the base (1) at a position above the drainage groove (9).
2. The loose fiber wet steam continuous dyeing equipment according to claim 1, characterized in that: A first screw rod (11) is rotatably mounted in the first sliding groove (6), and the first screw rod (11) passes through the front and rear sides of the sliding block (7) and is threadedly connected to the sliding block (7).
3. The loose fiber wet steam continuous dyeing equipment as claimed in claim 2, characterized in that: A first motor (12) is mounted on one side of the first mounting seat (5), and an output end of the first motor (12) is transmission-connected to the first screw rod (11) via a coupling.
4. The loose fiber wet steam continuous dyeing equipment according to claim 1, characterized in that: The clamping mechanism comprises a second mounting seat (13), the second mounting seat (13) being mounted on the bottom end of the hydraulic rod (8), the bottom end of the second mounting seat (13) being provided with a second slide groove (14), a pair of clamping blocks (15) being slidably mounted in the second slide groove (14), and the pair of clamping blocks (15) being provided with grooves (16) on opposite sides.
5. The loose fiber wet steam continuous dyeing equipment as claimed in claim 4, characterized in that: The size of the pair of grooves (16) matches the size of the lifting column (4).
6. The loose fiber wet steam continuous dyeing equipment as claimed in claim 4, characterized in that: A bidirectional screw (17) is rotatably installed in the second slide groove (14), and the bidirectional screw (17) passes through the left and right sides of a pair of clamping blocks (15) and is threadedly connected to the pair of clamping blocks (15).
7. The loose fiber wet steam continuous dyeing equipment as claimed in claim 5, characterized in that: A second motor (18) is installed on one side of the second slide groove (14), and the output end of the second motor (18) is transmission-connected to the bidirectional screw (17) via a coupling.