Textile fabric active dip dyeing device

By designing a textile fabric active impregnation and dyeing device combining adjustment components, installation components and drive components, the problem that traditional impregnation and dyeing devices cannot fully utilize the surface of textile fabrics and control the thickness of dyes is solved, and the full impregnation and dyeing of the fabrics are achieved and uniform dyeing distribution is improved, and the impregnation and dyeing effect is improved.

CN222834562UActive Publication Date: 2025-05-06JIANGSU XIN SI LU TEXTILE TECH CO LTD
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Patent Information

Application Number
CN202421820961.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-05-06
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

Traditional textile fabric impregnation and dyeing devices cannot fully utilize the surface of textile fabrics, and it is difficult to control the thickness of the fabric impregnation dye, resulting in poor impregnation and dyeing effect.

Method used

A reactive impregnation and dyeing device for textile fabrics is designed, using a combination of adjustment components, installation components and drive components to achieve flow impregnation and uniform dye distribution of the fabric through components such as movable drums, mounting nozzles and fixed rollers.

Benefits of technology

The full impregnation and uniform dye distribution of textile fabrics are achieved, and the impregnation and dyeing effect and use effect are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a textile fabric active dip dyeing device which comprises a dip dyeing shell, a discharging pipe is fixedly connected to the surface of the dip dyeing shell, a discharging valve is connected to the side wall of the discharging pipe, a movable support is fixedly connected to the top of the dip dyeing shell, and two movable rollers are rotationally connected between the two sides of the inner wall of the movable support. A movable rotating shaft is rotationally connected between the two sides of the inner wall of the dip dyeing shell, and the outer side wall of the movable rotating shaft is fixedly sleeved with a movable roller. According to the utility model, the driving motor drives the first bevel gear and the second bevel gear on the driving rod to rotate to respectively drive the corresponding fixed bevel gears to rotate, and the fixed rotating shafts on the two fixed bevel gears also drive the fixed bracket and the fixed roller to rotate, so that the fixed roller extrudes the dye on the material; and meanwhile, the dye is driven to have the same thickness and uniform dip-dyeing effect, so that the fabric is fully dip-dyed, the thickness of the dip-dyed material of the fabric is fully controlled to be the same, and the use effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of textiles, in particular to an active dyeing device for textile fabrics. Background Art

[0002] Textile fabrics are classified into two categories according to the weaving method: weft knitted fabrics and warp knitted fabrics. Weft knitted fabrics are often made of low-elastic polyester yarn or special-shaped polyester yarn, nylon yarn, cotton yarn, wool yarn, etc., and are woven on various weft knitting machines using plain stitch, variable plain stitch, rib plain stitch, double rib plain stitch, jacquard, terry, etc. Textile fabrics need to be dyed after production. Traditional dyeing devices mostly simply soak the materials in dyes. Since the outer surface of the textile fabric cannot be fully dyed, and most textile fabrics cannot control the thickness of the dye soaked in the fabric, it is very troublesome to re-dye, thereby reducing the use effect. Utility Model Content

[0003] The utility model aims to solve the shortcomings in the prior art and proposes a textile fabric active dyeing device.

[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an active dyeing device for textile fabrics comprises a dyeing shell, a discharge pipe is fixedly connected to the surface of the dyeing shell, a discharge valve is connected to the side wall of the discharge pipe, a movable bracket is fixedly connected to the top of the dyeing shell, two movable rollers are rotatably connected between the two sides of the inner wall of the movable bracket, a movable rotating shaft is rotatably connected between the two sides of the inner wall of the dyeing shell, a movable roller is fixedly sleeved on the outer side wall of the movable rotating shaft, one end of the movable rotating shaft passes through the dyeing shell and is fixedly connected to a connecting worm gear, a connecting disk is fixedly sleeved on the outer side wall of the movable rotating shaft, and an adjusting component for adjusting the connecting worm gear to rotate is connected to the side wall of the dyeing shell;

[0005] A connecting bracket is fixedly connected to the top of the dyeing shell, a mounting bracket is fixedly connected to the back of the connecting bracket, and a mounting assembly is connected to the outer side wall of the mounting bracket;

[0006] A transmission roller is rotatably connected between the two sides of the inner wall of the connecting bracket, two fixed concave plates are fixedly connected to the surface of the connecting bracket, a fixed rotating shaft is rotatably connected between the two sides of the inner wall of the fixed concave plate, one end of the fixed rotating shaft penetrates the fixed concave plate and is fixedly connected to a fixed bevel gear, a fixed bracket is fixedly sleeved on the outer side wall of the fixed rotating shaft, a fixed roller is rotatably sleeved on the outer side wall of the fixed bracket, and a driving component is connected to the surface of the connecting bracket.

[0007] As a further description of the above technical solution:

[0008] The adjustment component includes two adjustment blocks fixedly connected to the side walls of the dyeing shell, wherein an adjustment motor is fixedly connected to the surface of one of the adjustment blocks, an adjustment worm is fixedly connected to the output end of the adjustment motor, the end of the adjustment worm passes through one of the adjustment blocks and is rotatably connected to the other adjustment block, and the adjustment worm is meshingly connected to the connecting worm wheel.

[0009] As a further description of the above technical solution:

[0010] The mounting assembly includes a mounting block movably sleeved on the outer wall of the mounting bracket, the front and rear sides of the mounting block are respectively fixedly connected with a mounting support block and a mounting support sleeve, the top of the mounting support block passes through and is fixedly connected with a mounting nozzle, and a mounting screw is rotatably connected between the two sides of the inner wall of the mounting bracket.

[0011] As a further description of the above technical solution:

[0012] The outer side wall of the mounting screw is threadedly connected to the mounting support sleeve, one end of the mounting screw passes through the mounting bracket and is fixedly connected to the mounting plate, and the mounting plate is transmission-connected to the connecting plate through a belt.

[0013] As a further description of the above technical solution:

[0014] The driving assembly comprises two symmetrical driving L-shaped blocks fixedly connected to the surface of the connecting bracket, wherein a driving motor is fixed on the top of one of the driving L-shaped blocks, and a driving rod is fixedly connected to the output end of the driving motor.

[0015] As a further description of the above technical solution:

[0016] The end of the driving rod passes through one of the driving L-shaped blocks and is rotatably connected to the other driving L-shaped block. The outer side wall of the driving rod is fixedly sleeved with a first bevel gear and a second bevel gear, and the first bevel gear and the second bevel gear are respectively meshed and connected with their corresponding fixed bevel gears.

[0017] The utility model has the following beneficial effects:

[0018] The adjusting assembly can be used to cooperate with the adjusting block, the adjusting motor and the adjusting worm, so that the adjusting motor can drive the connecting worm wheel and the movable roller on the adjusting worm to rotate forward and backward, so that the movable roller can stir the dye inside the dyeing shell and flow and dye the material. The mounting assembly can be used to cooperate with the mounting bracket, the mounting sleeve block, the mounting support block, the mounting nozzle, the mounting support sleeve, the mounting screw and the mounting disk, so that the connecting disk on the movable shaft can drive the mounting screw on the mounting disk to rotate through the belt, and then the mounting support sleeve can also move left and right along the direction of the mounting screw, so that the mounting support sleeve can be connected to the mounting bracket through the mounting sleeve block, thereby guiding the mounting support sleeve, and then the mounting sleeve The block also drives the installation nozzle on the installation support block to move, so that the surface of the material is moved, flushed and dyed. The driving assembly can make the driving L-shaped block, the driving motor, the driving rod, the first bevel gear and the second bevel gear cooperate, so that the driving motor drives the first bevel gear and the second bevel gear on the driving rod to rotate and respectively drive the corresponding fixed bevel gears to rotate, followed by the fixed rotating shaft on the two fixed bevel gears also drives the fixed bracket and the fixed roller to rotate, so that the fixed roller squeezes the dye on the material, and then also promotes the same thickness of the dye and uniform dyeing, so that the fabric is fully dyed, and the thickness of the fabric soaked in the dye is fully controlled to be the same, thereby improving the use effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall structure of the active dyeing device for textile fabrics proposed by the utility model;

[0020] Figure 2 for Figure 1 The enlarged structural diagram at A in the middle;

[0021] Figure 3 The utility model discloses a structural schematic diagram of a connecting bracket, a fixed concave plate, a fixed rotating shaft, a fixed bracket and a driving motor of the textile fabric active dyeing device.

[0022] Legend:

[0023] 1. Dyeing shell; 2. Movable bracket; 3. Movable roller; 4. Movable rotating shaft; 5. Movable roller; 6. Connecting worm gear; 7. Connecting plate; 8. Connecting bracket; 9. Mounting bracket; 10. Mounting sleeve block; 11. Mounting support block; 12. Mounting nozzle; 13. Mounting support sleeve; 14. Mounting screw; 15. Mounting plate; 16. Adjusting block; 17. Adjusting motor; 18. Adjusting worm; 19. Transmission roller; 20. Fixed concave plate; 21. Fixed rotating shaft; 22. Fixed bevel gear; 23. Fixed bracket; 24. Fixed roller; 25. Driving L-shaped block; 26. Driving motor; 27. Driving rod; 28. First bevel gear; 29. ​​Second bevel gear. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Reference Figure 1-3 The utility model provides an active dyeing device for textile fabrics, comprising a dyeing shell 1, a discharge pipe is fixedly connected to the surface of the dyeing shell 1, a discharge valve is connected to the side wall of the discharge pipe, a movable bracket 2 is fixedly connected to the top of the dyeing shell 1, two movable rollers 3 are rotatably connected between the inner walls of the movable bracket 2, a movable shaft 4 is rotatably connected between the inner walls of the dyeing shell 1, a movable roller 5 is fixedly sleeved on the outer wall of the movable shaft 4, one end of the movable shaft 4 passes through the dyeing shell 1 and is fixedly connected to a connecting worm gear 6, a connecting plate 7 is fixedly sleeved on the outer wall of the movable shaft 4, and an adjusting component for adjusting the connecting worm gear 6 for rotation is connected to the side wall of the dyeing shell 1, and the adjusting component plays a role in adjusting the connecting worm gear 6 to rotate, refer to Figure 1 and Figure 2 The adjustment component includes two adjustment blocks 16 fixedly connected to the side wall of the dyeing shell 1, one of the adjustment blocks 16 is fixedly connected to the surface of an adjustment motor 17, and the output end of the adjustment motor 17 is fixedly connected to an adjustment worm 18. The end of the adjustment worm 18 passes through one of the adjustment blocks 16 and is rotatably connected to the other adjustment block 16. The adjustment worm 18 is meshed and connected to the connecting worm wheel 6, and the adjustment motor 17 drives the adjustment worm 18 to rotate.

[0026] The top of the impregnation housing 1 is fixedly connected to a connecting bracket 8, the back of the connecting bracket 8 is fixedly connected to a mounting bracket 9, and the outer side wall of the mounting bracket 9 is connected to a mounting component, refer to Figure 1 The mounting assembly includes a mounting block 10 movably sleeved on the outer wall of the mounting bracket 9, and the front and rear sides of the mounting block 10 are respectively fixedly connected with a mounting support block 11 and a mounting support sleeve 13, and the top of the mounting support block 11 passes through and is fixedly connected with a mounting nozzle 12. A mounting screw 14 is rotatably connected between the two sides of the inner wall of the mounting bracket 9, and the outer wall of the mounting screw 14 is threadedly connected to the mounting support sleeve 13. One end of the mounting screw 14 passes through the mounting bracket 9 and is fixedly connected with a mounting disk 15. The mounting disk 15 is transmission-connected to the connecting disk 7 through a belt. By rotating the mounting screw 14, the mounting support sleeve 13 moves along the direction on the mounting screw 14, and at the same time, the mounting block 10 on the mounting support sleeve 13 is movably sleeved with the mounting bracket 9, thereby guiding the mounting support sleeve 13.

[0027] A transmission roller 19 is rotatably connected between the two sides of the inner wall of the connecting bracket 8, two fixed concave plates 20 are fixedly connected to the surface of the connecting bracket 8, a fixed shaft 21 is rotatably connected between the two sides of the inner wall of the fixed concave plate 20, one end of the fixed shaft 21 passes through the fixed concave plate 20 and is fixedly connected to a fixed bevel gear 22, a fixed bracket 23 is fixedly sleeved on the outer wall of the fixed shaft 21, and a fixed roller 24 is rotatably sleeved on the outer wall of the fixed bracket 23, and a driving component is connected to the surface of the connecting bracket 8, refer to Figure 1 and Figure 3 The driving assembly includes two symmetrical driving L-shaped blocks 25 fixedly connected to the surface of the connecting bracket 8, a driving motor 26 is fixedly provided on the top of one of the driving L-shaped blocks 25, a driving rod 27 is fixedly provided on the output end of the driving motor 26, a distal end of the driving rod 27 passes through one of the driving L-shaped blocks 25 and is rotatably connected to the other driving L-shaped block 25, a first bevel gear 28 and a second bevel gear 29 are fixedly sleeved on the outer side wall of the driving rod 27, the first bevel gear 28 and the second bevel gear 29 are respectively meshed and connected with the corresponding fixed bevel gears 22, and the driving motor 26 drives the driving rod 27 to rotate.

[0028] Working principle: When in use, first pass the material on the external unwinding device through the bottom of one of the movable rollers 3, then pass the material between one of the movable rollers 3 and the other movable roller 3, then pass the material through the top of the other movable roller 3, then pass the material through the bottom of the movable roller 5, and at the same time pass the material through the top of the transmission roller 19, then pass the material between the two fixed rollers 24, and then install the material with the external winding device, then install the joint on the installation nozzle 12 with the external suction pump, then start the adjustment motor 17, and drive the connecting worm wheel 6 on the adjusting worm 18 to rotate through the adjustment motor 17, and then connect the worm wheel 6 It also drives the movable shaft 4 and the movable roller 5 to rotate forward and backward, so that the movable roller 5 stirs the dye inside the dyeing shell 1, causing the dye to flow and dye the material. Then the connecting disk 7 on the movable shaft 4 drives the mounting screw 14 on the mounting disk 15 to rotate through the belt, and then the mounting support sleeve 13 also moves left and right along the direction of the mounting screw 14. At the same time, the mounting support sleeve 13 is movably connected with the mounting bracket 9 through the mounting block 10, thereby guiding the mounting support sleeve 13. Then the mounting block 10 also drives the mounting nozzle 12 on the mounting block 11 to move, thereby moving, flushing and dyeing the surface of the material to ensure a double dyeing effect.

[0029] Then the drive motor 26 is started, and the first bevel gear 28 and the second bevel gear 29 on the drive rod 27 are driven to rotate by the drive motor 26. At the same time, the first bevel gear 28 and the second bevel gear 29 are respectively engaged with their corresponding fixed bevel gears 22, so that the fixed rotating shaft 21 on the two fixed bevel gears 22 is driven to rotate in the opposite direction, so that the fixed rotating shaft 21 also drives the fixed bracket 23 and the fixed roller 24 to rotate, so that the fixed roller 24 squeezes the dye on the material, and then also promotes the dye to be of the same thickness and evenly dyed, thereby ensuring the extrusion effect.

[0030] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A textile fabric active dyeing device, comprising a dyeing housing (1), characterized in that: A discharge pipe is fixedly connected to the surface of the dyeing shell (1), a discharge valve is connected to the side wall of the discharge pipe, a movable bracket (2) is fixedly connected to the top of the dyeing shell (1), two movable rollers (3) are rotatably connected between the inner walls of the movable bracket (2), a movable shaft (4) is rotatably connected between the inner walls of the dyeing shell (1), a movable roller (5) is fixedly sleeved on the outer wall of the movable shaft (4), one end of the movable shaft (4) passes through the dyeing shell (1) and is fixedly connected to a connecting worm gear (6), a connecting plate (7) is fixedly sleeved on the outer wall of the movable shaft (4), and an adjusting component for adjusting the rotation of the connecting worm gear (6) is connected to the side wall of the dyeing shell (1); The top of the dyeing housing (1) is fixedly connected to a connecting bracket (8), the back of the connecting bracket (8) is fixedly connected to a mounting bracket (9), and the outer side wall of the mounting bracket (9) is connected to a mounting assembly; A transmission roller (19) is rotatably connected between the two sides of the inner wall of the connecting bracket (8); two fixed concave plates (20) are fixedly connected to the surface of the connecting bracket (8); a fixed rotating shaft (21) is rotatably connected between the two sides of the inner wall of the fixed concave plate (20); one end of the fixed rotating shaft (21) passes through the fixed concave plate (20) and is fixedly connected to a fixed bevel gear (22); a fixed bracket (23) is fixedly sleeved on the outer wall of the fixed rotating shaft (21); a fixed roller (24) is rotatably sleeved on the outer wall of the fixed bracket (23); and a driving component is connected to the surface of the connecting bracket (8).

2. The textile fabric active dyeing device according to claim 1, characterized in that: The adjustment assembly comprises two adjustment blocks (16) fixedly connected to the side wall of the dyeing shell (1), wherein an adjustment motor (17) is fixedly connected to the surface of one of the adjustment blocks (16), an adjustment worm (18) is fixedly connected to the output end of the adjustment motor (17), a distal end of the adjustment worm (18) passes through one of the adjustment blocks (16) and is rotationally connected to the other adjustment block (16), and the adjustment worm (18) is meshingly connected to the connecting worm wheel (6).

3. The textile fabric active dyeing device according to claim 1, characterized in that: The mounting assembly comprises a mounting sleeve (10) movably sleeved on the outer wall of the mounting bracket (9), the front and rear sides of the mounting sleeve (10) are respectively fixedly connected to a mounting support block (11) and a mounting support sleeve (13), the top of the mounting support block (11) is penetrated by and fixedly connected to a mounting nozzle (12), and a mounting screw (14) is rotatably connected between the two sides of the inner wall of the mounting bracket (9).

4. The textile fabric active dyeing device according to claim 3, characterized in that: The outer wall of the mounting screw rod (14) is threadedly connected to the mounting support sleeve (13); one end of the mounting screw rod (14) passes through the mounting bracket (9) and is fixedly connected to the mounting plate (15); the mounting plate (15) is transmission-connected to the connecting plate (7) via a belt.

5. The textile fabric active dyeing device according to claim 1, characterized in that: The driving assembly comprises two symmetrical driving L-shaped blocks (25) fixedly connected to the surface of the connecting bracket (8), wherein a driving motor (26) is fixedly connected to the top of one of the driving L-shaped blocks (25), and a driving rod (27) is fixedly connected to the output end of the driving motor (26).

6. The textile fabric active dyeing device according to claim 5, characterized in that: The end of the driving rod (27) passes through one of the driving L-shaped blocks (25) and is rotatably connected to the other driving L-shaped block (25); a first bevel gear (28) and a second bevel gear (29) are fixedly sleeved on the outer side wall of the driving rod (27); the first bevel gear (28) and the second bevel gear (29) are respectively meshedly connected to their corresponding fixed bevel gears (22).