Energy-saving efficient cloth dyeing machine
By using steam parts in the cloth guide box of the dyeing machine to warm up the cloth and installing a screen filter dye at the connection between the mixing box and the connecting tube, the problems of uneven dyeing and dye agglomeration in the dyeing machine are solved, and the uniformity and efficiency of the dyeing effect are improved.
Patent Information
- Application Number
- CN202421854794.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-08-02
AI Technical Summary
The existing cloth dyeing machines cannot ensure uniform dyeing of the cloth during the dyeing process, and the dye is prone to agglomeration due to changes in external temperature, affecting the dyeing effect.
An energy-saving and efficient cloth dyeing machine is designed. By installing steam parts in the cloth guide box to heat up the cloth, and a screen is provided at the connection between the mixing box and the connecting tube to filter the dye to avoid agglomeration.
By heating the fabric and filtering the dye, the uniformity and efficiency of the dye effect are improved, and the uneven dyeing effect of the dye on the fabric is reduced.
Smart Images

Figure CN222834564U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cloth dyeing machines, in particular to an energy-saving and high-efficiency cloth dyeing machine. Background Art
[0002] The dyeing machine is made of all stainless steel, and the mechanical speed regulation has the advantages of no noise and convenient speed regulation. It is suitable for seamless underwear, stockings, silk, etc. made of linen, cotton, rayon, and blended. The paddles stir the dye liquor in the positive and negative directions to make the dyed object float. The dyeing is uniform, the penetration is strong, and it is not easy to damage the dyed object. The dyeing machine is used for dyeing, bleaching, scouring and washing of wool sweaters, acrylic and cotton sweaters, etc. It can also be used for bleaching and dyeing of finished products such as gloves, socks, and towels. It is an ideal bleaching and dyeing equipment for a wide range of finished products. With the rapid development of the national economy, my country's printing and dyeing industry has also entered a period of rapid development. The equipment and technology dye liquor level have been significantly improved, and the production process and equipment have been continuously updated.
[0003] In a Chinese patent, an energy-saving and efficient dyeing machine is disclosed, and its patent number is CN218175343U. In the energy-saving and efficient dyeing machine of the patent, it belongs to the technical field of dyeing, and includes a frame, a cloth rolling assembly is installed on the top of the frame, a dye assembly is installed at a position corresponding to the cloth rolling assembly on the frame, a mounting plate is installed on one side of the top of the dye assembly and at a position corresponding to the cloth rolling assembly, and a drying device is installed below the mounting plate; the drying device includes a fan, a filter cloth, a jet bucket and an installation box, a mounting box is installed below the mounting plate by screws, a fan is installed on the side of the mounting box away from the dye assembly, and a filter cloth is installed on the inner side of the air inlet end of the fan; an energy-saving and efficient dyeing machine is provided with a drying device, so that the dyeing machine can accelerate the drying speed of the dyed cloth through the flow of air when needed, thereby avoiding working problems caused by untimely drying of the cloth, thereby improving the working capacity of the dyeing machine.
[0004] The above-mentioned published patents have the following disadvantages:
[0005] In the prior art, when the cloth is dyed by a dyeing machine, the cloth is always dyed by passing the dyeing assembly through the cloth rolling assembly under the dyeing assembly. However, this method cannot ensure uniform dyeing of the cloth, resulting in the quality of the finished cloth dyed by the dyeing machine being affected.
[0006] In the prior art, there may be certain impurities inside the dye, and the dye may also clump due to the influence of the external temperature environment, and some agglomerated dyes may also adhere to the inside of the dye machine, causing subsequent dyeing work to be affected.
[0007] In the prior art, when the surface temperature of the fabric itself is low under the influence of the external ambient temperature, the dyeing effect of the fabric will be affected, which may cause uneven dyeing of the fabric. Utility Model Content
[0008] The technical problem to be solved by the utility model is to overcome the above technical defects and provide an energy-saving and high-efficiency cloth dyeing machine.
[0009] In order to solve the above problems, the utility model proposes the following technical solutions:
[0010] An energy-saving and efficient cloth dyeing machine comprises: a support frame, the support frame is a frame structure, a body is fixedly installed on the support frame, a placement port is installed at one end of the upper surface of the body, and a drainage port is installed on the lower side surface of the body;
[0011] A fixing frame, the fixing frame is fixedly connected to one side of the upper surface of the machine body, a winding roller is installed inside the fixing frame, and a driving motor is installed at one end of the winding roller;
[0012] A drive assembly, wherein the drive assembly is fixedly connected to the inner side of the machine body;
[0013] A cloth guide box, the cloth guide box is fixedly connected to the upper surface of the machine body, one end of the cloth guide box is provided with a cloth guide port, the cloth guide port is connected to the machine body;
[0014] A steam component, the steam component is fixedly connected to the upper surface of the cloth guide box, the steam component comprises a hot steam port, a condensation pipe is installed at one end of the hot steam port, a waste liquid port is installed at the bottom end of the condensation pipe, and a cooling port is provided at one end of the hot steam port;
[0015] A mixing box, which is located on one side of the machine body and is fixedly connected to the surface of the support frame, and a screen is installed inside the mixing box;
[0016] A connecting pipe is fixedly connected between the mixing box and the machine body, and a pump body is installed at one end of the connecting pipe.
[0017] Furthermore, a limiting block is installed at one end of the inner side of the machine body, and the limiting block is located at one side of the cloth guide port.
[0018] Furthermore, a fixing rod is installed inside the body, the fixing rod is fixedly connected to the inside of the body, and an auxiliary roller is rotatably connected to the surface of the fixing rod.
[0019] Further, the driving assembly comprises:
[0020] A bidirectional motor, wherein the bidirectional motor is fixedly connected to the upper surface of the machine body;
[0021] A driving rod, wherein two driving rods are respectively mounted on the output ends of both sides of the bidirectional motor;
[0022] A turntable belt structure, wherein the turntable belt structure is located at one end of the driving rod;
[0023] A limit rod, the limit rod is fixedly connected to the inner side of one end of the turntable belt structure, and the limit rod is rotatably connected to the inner side of the machine body;
[0024] A driving roller is fixedly connected to the surface of the limiting rod.
[0025] Furthermore, a second driving motor is installed at the bottom end of the mixing box, a rotating rod is installed at the output end of the second driving motor, a stirring member is installed on the surface of the rotating rod, and the screen is fixedly connected to one end of the connecting pipe.
[0026] Compared with the prior art, the beneficial effects achieved by this new method are:
[0027] The utility model provides a cloth guide box, and utilizes the cloth guide box to cooperate with a driving component to enable the dyed cloth to pass through the inner side of the machine body at a uniform speed, thereby ensuring that the dye can fully contact the cloth inside the machine body, thereby improving the dyeing effect of the cloth dyeing machine.
[0028] The utility model provides a screen at the connection between the mixing box and the connecting pipe, through which the dye that is not completely mixed is filtered, so as to avoid agglomeration of the dye that enters the machine body as much as possible, thereby preventing the dye from affecting the dyeing effect of the cloth.
[0029] The utility model arranges a steam component on the surface of the cloth guide box, which is connected to external hot steam through the steam component, so that the hot steam can heat the cloth passing through the cloth guide box through the hot steam port, thereby increasing the temperature of the cloth itself, thereby accelerating the reaction between the dye pigment and the fiber, and achieving a better dyeing effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a stereoscopic diagram of an energy-saving and high-efficiency cloth dyeing machine of the utility model.
[0031] Figure 2 It is a three-dimensional diagram from another angle of the energy-saving and high-efficiency cloth dyeing machine of the utility model.
[0032] Figure 3 It is a cross-sectional view of an energy-saving and high-efficiency cloth dyeing machine of the utility model.
[0033] Figure 4 The utility model is a structural diagram of the internal part of an energy-saving and high-efficiency cloth dyeing machine.
[0034] Figure 5 The utility model discloses an internal structure diagram of a stirring box of an energy-saving and high-efficiency cloth dyeing machine.
[0035] As shown in the figure: 1. Support frame; 2. Machine body; 3. Fixed frame; 4. Driving assembly; 5. Cloth guide box; 6. Steam parts; 7. Stirring box; 8. Connecting pipe; 201. Placement port; 202. Limit block; 203. Fixed rod; 204. Auxiliary roller; 205. Drain port; 301. Winding roller; 302. Driving motor 1; 401. Bidirectional motor; 402. Driving rod; 403. Turntable belt structure; 404. Limit rod; 405. Driving roller; 501. Cloth guide port; 601. Hot steam port; 602. Condensation pipe; 603. Waste liquid port; 604. Cooling port; 701. Driving motor 2; 702. Rotating rod; 703. Stirring part; 704. Screen; 801. Pump body. DETAILED DESCRIPTION
[0036] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0037] like Figures 1 to 5 As shown, an energy-saving and efficient cloth dyeing machine comprises a support frame 1, a machine body 2 is fixed above the support frame 1 of the frame structure, a placement port 201 is arranged at one end of the upper surface of the machine body 2 for placing cloth, and a drainage port 205 is arranged on the lower surface of the machine body 2 for conveniently discharging the waste liquid of the dye, a winding roller 301 is arranged on the inner side of a fixed frame 3 fixed on one side of the upper surface of the machine body 2, and the winding roller 301 is driven to rotate by a driving motor 302 at one end of the winding roller 301, and a driving component 4 fixed on the inner side of the machine body 2 can assist the cloth to move inside the machine body 2, and a cloth guide port 501 installed at one end of a cloth guide box 5 fixed on the upper surface of the machine body 2 is connected to the machine body 2. The machine body 2 is connected, a steam part 6 is arranged on the upper surface of the cloth guiding box 5, and the cloth is heated by a hot steam port 601 arranged by the steam part 6, and a condensation pipe 602 and a waste liquid port 603 are installed at one end of the hot steam port 601, so that excess steam can be discharged therethrough, and a cooling port 604 on one side of the hot steam port 601 can be heated by cold air connected to the outside in conjunction with the hot steam port 601 to avoid damage to the cloth caused by too high a temperature of the hot steam, and a screen 704 is arranged inside the stirring box 7 located on one side of the machine body 2 to screen and filter the dye, so that the dye is driven by the pump body 801 and enters the inner side of the machine body 2 through the connecting pipe 8.
[0038] The limiting block 202 disposed at one end of the inner side of the machine body 2 is located at one side of the fabric guide opening 501 .
[0039] Through the above technical solution, under the setting of the limiting block 202, the cloth can pass below it and then enter the inner side of the cloth guide port 501, limiting the cloth to avoid being pulled so that one end is higher than the liquid level of the dye, thereby improving the dyeing effect.
[0040] A fixing rod 203 is provided inside the machine body 2 and fixed inside the machine body 2 so that the auxiliary roller 204 can rotate on its surface.
[0041] Through the above technical solution, with the assistance of the auxiliary roller 204, the cloth can pass under it and then be wound to the top of the driving roller 405, so that the movement of the cloth is smoother.
[0042] The driving assembly 4 is provided with a bidirectional motor 401 fixed on the upper surface of the machine body 2 , through which the two driving rods 402 are driven to rotate, thereby driving the driving roller 405 to rotate through the limit rod 404 under the connection of the turntable belt structure 403 .
[0043] Through the above technical solution, under the drive of the bidirectional motor 401, the rotation of the driving roller 405 can drive the cloth to move inside the machine body 2, making the cloth move more evenly and ensuring more uniform dyeing of the cloth.
[0044] A second driving motor 701 is arranged at the bottom of the mixing box 7 to drive the rotating rod 702 to rotate, so that the stirring member 703 on the surface of the rotating rod 702 can rotate, and the screen 704 located inside the mixing box 7 is located at one end of the connecting pipe 8.
[0045] Through the above technical solution, under the drive of the second driving motor 701, the stirring member 703 can fully stir the dye inside, and then use the sieve 704 to filter it into the body 2, thereby reducing the agglomeration phenomenon inside the dye as much as possible and ensuring a better dyeing effect.
[0046] When in use, when the user uses the energy-saving and efficient dyeing machine, the cloth enters the inner side of the machine body 2 through the placement port 201, so that the cloth can pass over the driving roller 405, pass through the inner side of the machine body 2, and under the guidance of the limiting block 202, enter the inner side of the cloth guide box 5 through the cloth guide port 501, extend from the other end of the cloth guide box 5, fit under the auxiliary roller 204, and then bypass the driving roller 405. The driving roller 405 is driven by the bidirectional motor 401 so that it can rotate through the turntable belt structure 403, driving the cloth to move inside the machine body 2 so that it can be fully The dye contacts the fabric and is connected to an external hot steam device through a hot steam port 601 when passing through the inner side of the fabric guide box 5, so that the hot steam can heat the fabric, and excess hot steam will be discharged through a waste liquid port 603 connected to a condensation tube 602, while a cooling port 604 on one side can assist the hot steam port 601 in cooling. At the same time, a stirring box 7 on one side is driven by an inner driving motor 2 701, so that the dye can be stirred by a stirring element 703 and driven by a pump body 801, filtered through a screen 704, and enter the inner side of the machine body 2 through a connecting pipe 8.
[0047] The turntable belt structure 403 and the hot steam port 601 are both existing products on the market. The turntable belt structure 403 is driven by a turntable and a belt. The connection method and control method thereof are both existing technologies and will not be described in detail here.
[0048] The electrical components appearing in this article are all connected to an external main controller and 220V AC power, and the main controller can be a conventional known device that controls a computer, etc. The specific implementation method of the present disclosure omits the detailed description of known functions and known components. To ensure the compatibility of the equipment, the operating methods used are consistent with the parameters of marketed equipment.
[0049] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
[0050] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.
Claims
1. An energy-saving and efficient cloth dyeing machine, characterized in that ,include: A support frame (1), the support frame (1) being a frame structure, a body (2) being fixedly mounted above the support frame (1), a placement opening (201) being mounted at one end of an upper surface of the body (2), and a drainage opening (205) being mounted on a lower surface of the body (2); A fixing frame (3), the fixing frame (3) being fixedly connected to one side of the upper surface of the machine body (2), a winding roller (301) being installed inside the fixing frame (3), and a driving motor (302) being installed at one end of the winding roller (301); A drive assembly (4), the drive assembly (4) being fixedly connected to the inner side of the machine body (2); A cloth guide box (5), the cloth guide box (5) being fixedly connected to the upper surface of the machine body (2), a cloth guide opening (501) being installed at one end of the cloth guide box (5), the cloth guide opening (501) being connected to the machine body (2); A steam component (6), the steam component (6) being fixedly connected to the upper surface of the fabric guide box (5), the steam component (6) comprising a hot steam port (601), a condensation pipe (602) being installed at one end of the hot steam port (601), a waste liquid port (603) being installed at the bottom end of the condensation pipe (602), and a cooling port (604) being provided at one end of the hot steam port (601); A mixing box (7), the mixing box (7) being located on one side of the machine body (2) and fixedly connected to the surface of the support frame (1), and a screen (704) being installed inside the mixing box (7); A connecting pipe (8), wherein the connecting pipe (8) is fixedly connected between the mixing box (7) and the machine body (2), and a pump body (801) is installed at one end of the connecting pipe (8).
2. The energy-saving and high-efficiency dyeing machine according to claim 1, characterized in that: A limit block (202) is installed at one end of the inner side of the machine body (2), and the limit block (202) is located on one side of the fabric guide opening (501).
3. The energy-saving and high-efficiency dyeing machine according to claim 1, characterized in that: A fixing rod (203) is installed inside the machine body (2), the fixing rod (203) is fixedly connected to the inside of the machine body (2), and an auxiliary roller (204) is rotatably connected to the surface of the fixing rod (203).
4. The energy-saving and high-efficiency dyeing machine according to claim 1, characterized in that: The driving component (4) comprises: A bidirectional motor (401), the bidirectional motor (401) being fixedly connected to the upper surface of the machine body (2); Driving rods (402), wherein two driving rods (402) are respectively mounted on output ends on both sides of the bidirectional motor (401); A turntable belt structure (403), wherein the turntable belt structure (403) is located at one end of the driving rod (402); A limiting rod (404), wherein the limiting rod (404) is fixedly connected to the inner side of one end of the turntable belt structure (403), and the limiting rod (404) is rotatably connected to the inner side of the machine body (2); A driving roller (405), wherein the driving roller (405) is fixedly connected to the surface of the limiting rod (404).
5. The energy-saving and high-efficiency dyeing machine according to claim 1, characterized in that: A second driving motor (701) is installed at the bottom end of the stirring box (7), a rotating rod (702) is installed at the output end of the second driving motor (701), a stirring member (703) is installed on the surface of the rotating rod (702), and the screen (704) is fixedly connected to one end of the connecting pipe (8).
Citation Information
Patent Citations
Energy-saving efficient cloth dyeing machine
CN218175343U