Automatic dye liquor feeding device
By designing the automatic feeding device for dye liquid, the problem of inconvenient operation of dye liquid replenishment in the prior art is solved, automatic replenishment and material replacement are realized, and the efficiency and convenience of the dyeing process are improved.
Patent Information
- Application Number
- CN202510545644.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2025-06-10
AI Technical Summary
In existing fabric dyeing equipment, the dyeing liquid needs to be manually disassembled and replenished after use, which is inconvenient and time-consuming.
An automatic feeding device for dye liquid is designed, including a feeding tray, a pushing mechanism, a weighing module and a feeding assembly. The rotating member drives the feeding plate to rotate, and the pushing mechanism pushes the piston member to release the dyeing hydraulic pressure into the mixing barrel. The weighing module performs real-time weight detection. When material changes are needed, the clamping mechanism on the transfer rack will automatically clamp and lift and lower and change positions to complete the material change operation.
Automatic replenishment and material replacement of dye liquid is realized, reducing the time and energy of manual operation, and improving the efficiency and convenience of the dyeing process.
Smart Images

Figure CN120119429A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of fabric dyeing equipment, and particularly to an automatic dye solution feeding device. Background Art
[0002] When dyeing fabrics, it is often necessary to add dye solution to the dyeing machine, and the dye solution usually needs to be color-matched first, usually manually or using automatic equipment for color-matching.
[0003] In the related art, reference can be made to the utility model patent with the authorization announcement number CN221218169U, which discloses a dye solution preparation device for wool top dyeing, including a chemical material tank. An opening and closing cover is provided on the top of the chemical material tank, an injection tube is placed on the opening and closing cover, a piston is slidably connected in the injection tube, an adjusting rod is fixedly provided at the top of the piston, a connecting plate is fixedly provided at the top of the adjusting rod, a clamping groove is opened on one side of the connecting plate, a support frame is fixedly provided on the top of the opening and closing cover, an adjusting component is provided on the support frame, and a stirring component is provided in the chemical material tank; the adjusting component accurately controls the injection amount of the dye solution through the scale on the injection tube, facilitating the addition of different dye solutions, quantitatively adding different dye solutions into the chemical material tank according to the usage requirements for preparation, with high efficiency and relatively accurate preparation of the dye solution.
[0004] In the above related art, after the dye solution in the injection tube is used up, it is necessary to manually disassemble the injection tube to replenish the dye solution and then reinstall it at the opening and closing cover. The operation of replenishing the dye solution is inconvenient and time-consuming. Summary of the Invention
[0005] In order to solve the problem of inconvenient operation for replenishing the dye solution after the dye solution in the injection tube is used up, this application provides an automatic dye solution feeding device.
[0006] An automatic dye solution feeding device provided by this application adopts the following technical solutions: An automatic dye solution feeding device includes a box body. A feeding disk rotatably installed and a rotating member for driving the feeding disk to rotate are arranged in the box body. A plurality of dye tanks are placed along the circumferential direction on the feeding disk. A piston member for pushing the dye solution to be fed is slidably connected in the dye tank. A mixing bucket for receiving the dye solution from the dye tank and a weighing module for weighing the mixing bucket are arranged in the box body. A conveying pipe for conveying the dye solution to the dyeing machine is arranged on the mixing bucket. A pushing mechanism for pressing the piston member is arranged in the box body. A material changing component is arranged in the box body. The material changing component includes a material transfer rack rotatably installed in the box body and located on one side of the feeding disk and a conveyor belt mechanism for transporting the dye tanks. A clamping mechanism for clamping the dye tanks is arranged on the material transfer rack. A lifting mechanism for driving the material transfer rack to lift is arranged in the box body.
[0007] By adopting the above technical solution, when working, the rotating part drives the feeding plate to rotate, the pushing mechanism pushes the piston part on the dye tank to force the dye liquid out to the mixing barrel for feeding, and the weighing module performs real-time weight detection on the mixing barrel. When the dye tank needs to be replaced, the clamping mechanism on the transfer rack clamps the dye tank at the conveyor belt mechanism, and the lifting mechanism drives the transfer rack to rise. At this time, the transfer rack rotates to drive the dye tank to the feeding plate, the lifting mechanism puts down the transfer rack, and the clamping mechanism releases the dye tank to complete the material replacement operation. When changing materials, there is no need to manually disassemble and replace the dye tank, and the material replacement operation is convenient.
[0008] Optionally, the pushing mechanism includes a screw rod and a pushing motor, the box body is provided with a mounting frame on one side of the feeding disk, the screw rod is rotatably mounted on the mounting frame and is distributed parallel to the rotation axis of the feeding disk, the pushing motor is arranged on the mounting frame, the screw rod is connected to the output shaft of the pushing motor, a pressing plate for pressing the piston member is slidably mounted on the mounting frame, the pressing plate and the screw rod are threadedly connected, the feeding disk is provided with a through hole for placing the dye tank, the through holes are provided with a plurality of through holes and are evenly arranged along the circumferential direction of the feeding disk, the feeding disk is provided with an elastic member located at the through hole for driving the dye tank to slide along the axis direction of the through hole, an abutment member for abutting against one side of the dye tank is slidably mounted on the pressing plate, a feeding nozzle is provided at the bottom of the dye tank, and a receiving tube for receiving the dye at the feeding nozzle is provided on the mixing barrel.
[0009] By adopting the above technical solution, the motor drives the screw to rotate and then drives the pressing plate to move, and the pressing plate drives the abutment to move. One side of the abutment presses the dye tank, and the position of the abutment is fixed. At this time, the pressing plate continues to move to press the piston part at the dye tank to feed the material into the mixing barrel. After the feeding is completed, the pressing plate retreats, and the elastic part drives the dye tank back to its position without affecting the rotation of the feeding plate.
[0010] Optionally, the elastic member includes a sliding ring and a feeding spring, the feeding plate is located at the through hole and a fixing ring is provided on the side away from the pressing plate, the sliding ring is slidably installed on the side of the through hole of the feeding plate facing the pressing plate and is distributed parallel to the fixing ring, the feeding spring is arranged on the fixing ring, one end of the feeding spring facing away from the fixing ring is connected to a side surface of the sliding ring, and a mounting ring is provided on the circumferential outer wall of the dye tank, and one side surface of the mounting ring is in contact with one side surface of the sliding ring.
[0011] By adopting the above technical solution, when the dye tank is pressed by the abutment, the mounting ring on the dye tank pushes the sliding ring to slide, driving the feeding spring to compress; when the pressing plate drives the abutment back, the feeding spring pushes the dye tank back, making it convenient for the next feeding.
[0012] Optionally, the abutment member includes an abutment frame arranged on the pressing plate, a guide block is arranged on the pressing plate, a guide groove distributed along the axial direction of the through hole is arranged on the abutment frame, the guide block is slidably installed in the guide groove of the abutment frame, a connecting plate is arranged on the dye tank on the side away from the mixing barrel, the end of the abutment frame facing the dye tank abuts against a side surface of the connecting plate, and a limiting member for elastically limiting the guide block is arranged in the abutment frame.
[0013] By adopting the above technical solution, when pressing, one end of the abutment frame abuts against the connecting plate of the dye tank. When the dye tank is pressed to the discharge position, the limiting member is separated from the guide block, and the guide block of the pressing plate slides along the guide groove on the abutment frame to limit and guide the sliding of the pressing plate and the abutment frame.
[0014] Optionally, the limiting member includes a pushing plate and a pushing spring, the pushing plate is slidably installed in the guide groove of the abutment frame along a direction toward or away from the pressing plate, the pushing plate is distributed along the length direction of the guide groove, the pushing spring is arranged at the guide groove of the abutment frame, the pushing spring is connected to a side surface of the pushing plate, the guide block is away from a side surface of the pressing plate and is provided with an inclined section facing the feeding disk, one side of the pushing plate abuts against the guide block at one side of the section, a clamping block is provided at a side of the push plate away from the guide block, and a limiting rod for limiting the clamping block is provided on the feeding disk.
[0015] By adopting the above technical solution, the pushing spring pushes the pushing plate to abut against one side of the guide block. When the limiting rod limits the blocking block, the pressing plate slides with the abutting frame, and the cut surface of the guide block pushes the pushing plate to slide. At this time, the pushing spring is compressed, the guide block slides along the guide groove, and the pressing plate is pressed, which is convenient for limiting the abutting frame.
[0016] Optionally, two card blocks are provided and located at both ends of the push plate in the length direction, the abutment frame is provided with a penetrating sliding hole at the bottom wall of the guide groove, the card block is slidably installed in the sliding hole of the abutment frame, the limit rod is fitted with one side of the sliding hole of the abutment frame, and the limit rod is provided with a card slot for inserting the card block away from one end of the push plate.
[0017] By adopting the above technical solution, the pressing plate drives the abutting frame to move until it abuts against one side of the connecting plate. The abutting frame and the limiting rod slide relative to each other. The guide block pushes the pushing plate until one end of the clamping block is clamped at the sliding hole of the abutting frame. At this time, the position between the abutting frame and the limiting rod is fixed. The pressing plate drives the guide block to slide along the guide groove to press the dye tank for discharging. When the pressing plate slides back to abut against one side of the abutting frame, the guide block is located on one side of the pushing plate and separated from the pushing plate. At this time, the pushing spring drives the pushing plate to reset, thereby driving the separation between the clamping block and the limiting rod. At this time, the pressing plate continues to slide to drive the abutting frame to return to its position. During the pressing process, the dye tank is pushed and positioned, and at the same time, the dye liquid can be pressed for feeding, and the operation is convenient.
[0018] Optionally, the conveyor belt mechanism includes a synchronous belt and synchronous pulleys. Inside the box body, a mounting plate is arranged on one side of the material transfer rack. There are two synchronous pulleys which are rotatably mounted on the mounting plate. A synchronous motor for driving the synchronous pulleys to rotate is arranged on the mounting plate. The rotation axes of the synchronous pulleys are parallel to the rotation axis of the feeding tray. The synchronous belt is sleeved on the synchronous pulleys on both sides. An elastic conveyor belt is sleeved on the outside of the synchronous belt. A placement groove for placing the dye tank is formed on the elastic conveyor belt.
[0019] By adopting the above technical solution, the synchronous motor drives the synchronous pulleys to rotate, the synchronous pulleys drive the synchronous belt to rotate, and then drive the elastic conveyor belt to rotate to transport the dye tank, which is convenient for quickly adjusting the position of the dye tank to be loaded and facilitating material change.
[0020] Optionally, the clamping mechanism includes clamping blocks and a pushing member. The clamping blocks are slidably mounted on the material transfer rack. There are two groups of clamping blocks which slide in opposite or opposite directions. A clamping groove is formed on one side of the clamping block. The opposite sides of the connecting plate are respectively clamped at the clamping grooves of the clamping blocks on both sides. The pushing member is arranged on the material transfer rack, and the pushing member is used to drive the clamping blocks to slide.
[0021] By adopting the above technical solution, the pushing member drives the clamping blocks on both sides to slide towards each other, and the clamping blocks clamp the opposite sides of the connecting plate at the clamping grooves. When clamping on both sides, the dye tank is not easy to shake, and the clamping effect on the dye tank is better.
[0022] Optionally, the pusher includes a pusher cylinder and a driving plate. The pusher cylinder is arranged on the material transfer rack. The driving direction of the pusher cylinder is distributed along the rotation axis of the material transfer rack. The driving plate is arranged at one end of the piston rod of the pusher cylinder. The driving plate is connected with a first rack. Meshing teeth are arranged on both opposite sides of the sliding direction of the first rack. A first gear meshing with both sides of the first rack is rotatably installed on the material transfer rack. The first gear is coaxially connected with a second gear. The clamping block is connected with a second rack meshing with the second gear. The second rack is distributed along the sliding direction of the clamping block.
[0023] By adopting the above technical solution, when the pusher cylinder drives the driving plate to move, the first rack is driven to slide. The first rack drives the first gear to rotate. The first gear drives the coaxial second gear to rotate. The second gear drives the second rack to slide and further drives the clamping block to slide. The clamping blocks on both sides slide synchronously to clamp the dye tank, and the driving operation is convenient.
[0024] Optionally, the lifting mechanism includes a lifting cylinder arranged in the box body and a support plate arranged at one end of the piston rod of the lifting cylinder. The driving direction of the lifting cylinder is distributed along a direction parallel to the axis direction of the feeding tray. The material transfer rack is rotatably installed on the support plate. A rotating motor for driving the material transfer rack to rotate is arranged on the support plate.
[0025] By adopting the above technical solution, during feeding, the lifting cylinder drives the support plate to move and further drives the material transfer rack to move. The clamping block on the material transfer rack drives the dye tank to move. At this time, the rotating motor drives the material transfer rack to rotate, driving the dye tank to rotate to the feeding tray for feeding, and the feeding operation is convenient.
[0026] In summary, the present application includes at least one of the following beneficial technical effects: 1. The rotating member drives the feeding tray to rotate. The pushing mechanism pushes the piston member to press out the dye and feed it into the mixing barrel. The weighing module performs real-time weight detection on the mixing barrel. When it is necessary to replace the dye tank, the clamping mechanism on the material transfer rack clamps the dye tank at the conveyor belt mechanism, and then the lifting mechanism drives the material transfer rack to rise. At this time, the material transfer rack rotates to drive the dye tank to be located at the feeding tray. The lifting mechanism lowers the material transfer rack, and the clamping mechanism releases the dye tank to complete the material replacement operation. During material replacement, there is no need for manual disassembly and replacement of the dye tank, and the material replacement operation is convenient; 2. Through the cooperation of the pressing plate and the limiting member on the abutting plate, the pressing plate continues to move to press the piston member at the dye tank, feeding into the mixing barrel. After the feeding is completed, the pressing plate retracts, and the elastic member drives the dye tank to return to its position, without affecting the rotation of the feeding tray; 3. The synchronous motor drives the synchronous pulley to rotate, and the synchronous pulley drives the synchronous belt to rotate, which in turn drives the elastic conveyor belt to rotate, transporting the dye tank, facilitating the quick adjustment of the position of the dye tank to be loaded, and facilitating the replacement of the material. Brief Description of the Drawings
[0027] Figure 1 is a three-dimensional structural schematic diagram of the present application.
[0028] Figure 2 is a three-dimensional structural schematic diagram of the inner side of the box of the present application.
[0029] Figure 3 is a three-dimensional structural schematic diagram of the feeding tray and one side of the mounting bracket of the present application.
[0030] Figure 4 is a cross-sectional view of the abutting frame and the dye tank along the axis direction of the dye tank of the present application.
[0031] Figure 5 is an enlarged cross-sectional view of part B of the present application.
[0032] Figure 6 is a cross-sectional structural schematic diagram of one side of the limiting member on the abutting frame of the present application.
[0033] Figure 7 is an enlarged cross-sectional structural schematic diagram of part C of the present application.
[0034] Figure 8 is a three-dimensional structural schematic diagram of the clamping mechanism clamping the dye tank of the present application.
[0035] Figure 9 is an enlarged three-dimensional structural schematic diagram of part A of the present application.
[0036] Those skilled in the art will understand that the elements in the drawings are shown for simplicity and clarity and are not necessarily drawn to scale. For example, the dimensions and positions of some elements in the drawings may be enlarged relative to other elements to help improve the understanding of the embodiments of the present invention.
[0037] Reference numerals: 1, box body; 11, sealing door; 12, mixing barrel; 121, receiving pipe; 13, weighing module; 14, conveying pipe; 15, pushing mechanism; 151, lead screw; 152, pushing motor; 16, mounting bracket; 161, guide rod; 162, pressing plate; 1621, guide block; 1622, ball; 163, pressing cover; 17, mounting plate; 18, synchronous motor; 2, feeding tray; 21, through hole; 22, dye tank; 221, piston member; 2211, pushing rod; 2212, piston plate; 222, discharging nozzle; 223, mounting ring; 224, fixing ring; 225, connecting plate; 23, rotating member; 231, feeding motor; 232, feeding gear; 24, limiting rod; 241, clamping groove; 3, elastic member; 31, sliding ring; 32, feeding spring; 4, abutting frame; 41, guide groove; 42, sliding hole; 5, limiting member; 51, pushing plate; 511, rolling groove; 512, clamping block; 52, pushing spring; 6, material transfer rack; 61, material transfer rod; 611, sliding groove; 612, guide rod; 613, reset spring; 7, conveyor belt mechanism; 71, synchronous belt; 72, synchronous pulley; 73, elastic conveyor belt; 731, placing groove; 8, lifting mechanism; 81, lifting cylinder; 82, support plate; 83, rotating motor; 9, clamping mechanism; 91, clamping block; 911, clamping groove; 92, pushing member; 921, pushing cylinder; 922, driving plate; 923, first rack; 924, first gear; 925, second gear; 926, second rack. Detailed implementation manners
[0038] The following further describes the present application in detail with reference to the accompanying drawings.
[0039] An embodiment of the present application discloses an automatic dye liquid feeding device. Refer to Figure 1 and Figure 2 , which includes a box body 1. A sealing door 11 is rotatably installed on one side surface of the box body 1. A feeding tray 2 is rotatably installed in the box body 1. The feeding tray 2 is horizontally arranged. Through holes 21 penetrating through the feeding tray 2 are uniformly formed in the circumferential direction on the feeding tray 2. Dye tanks 22 are vertically arranged at the positions of the through holes 21 on the feeding tray 2. A rotating member 23 for driving the feeding tray 2 to rotate is arranged in the box body 1. The rotating member 23 includes a feeding motor 231 arranged in the box body 1 and a feeding gear 232 coaxially arranged at the output shaft of the feeding motor 231. A feeding gear 232 of the same kind is coaxially arranged below the feeding tray 2. The two feeding gears 232 are meshed with each other. The feeding motor 231 drives the feeding gear 232 to rotate, thereby driving the feeding tray 2 to rotate.
[0040] Refer to Figure 1 and Figure 2A mixing barrel 12 for receiving dye liquid from the dye tank 22 is arranged in the box body 1 and at the lower side of the feeding tray 2. A weighing module 13 for weighing the mixing barrel 12 is arranged at the bottom of the mixing barrel 12. A conveying pipe 14 is connected to the bottom of the mixing barrel 12. The end of the conveying pipe 14 facing away from the mixing barrel 12 is connected to an external circulation pump. The dye liquid in the mixing barrel 12 is conveyed to the dyeing machine through the conveying pipe 14.
[0041] Reference Figure 2 , a material changing assembly is arranged in the box body 1, and the material changing assembly includes a rotating rack 6 and a conveyor belt mechanism 7. The rotating rack 6 is vertically rotatably mounted in the box body 1 and is located on one side of the feeding tray 2. The conveyor belt mechanism 7 includes a synchronous belt 71 and a synchronous wheel 72. A mounting plate 17 is horizontally arranged on the side of the rotating rack 6 away from the feeding tray 2 in the box body 1. Two synchronous wheels 72 are provided and vertically rotatably mounted on the mounting plate 17. A synchronous motor 18 for driving the synchronous wheel 72 to rotate is arranged on the mounting plate 17. The synchronous belt 71 is sleeved on the synchronous wheels 72 on both sides. An annular elastic conveyor belt 73 is sleeved on the outer side of the synchronous belt 71. The elastic conveyor belt 73 is made of elastic rubber material. A placement groove 731 is opened on the upper side surface of the elastic conveyor belt 73. A plurality of placement grooves 731 are provided and are evenly arranged along the circumferential direction of the elastic conveyor belt 73. The spare dye tank 22 is placed at the placement groove 731 of the elastic conveyor belt 73. The synchronous motor 18 drives the synchronous wheel 72 to rotate, and the synchronous wheel 72 drives the synchronous belt 71 to rotate and then drives the elastic conveyor belt 73 to rotate, so as to transport the dye tank 22.
[0042] Reference Figure 2 , a material changing assembly is arranged in the box body 1, and the material changing assembly includes a material transfer rack 6 and a conveyor belt mechanism 7. A lifting mechanism 8 is arranged in the box body 1 vertically of the material transfer rack 6, and the lifting mechanism 8 includes a lifting cylinder 81 and a support plate 82. The lifting cylinder 81 is arranged vertically upward in the box body 1 and is located in the middle position of the mounting plate 17 and the feeding tray 2. The support plate 82 is arranged horizontally at one end of the piston rod of the lifting cylinder 81. A guide rod 161 is arranged vertically in the box body 1, and the support plate 82 is slidably connected with the guide rod 161. The material transfer rack 6 is vertically rotatably installed on the support plate 82. A rotating motor 83 is arranged on the support plate 82. A rotating gear is arranged at the output shaft of the rotating motor 83. The material transfer rack 6 is coaxially connected with the same rotating gear, and the rotating gears on both sides are meshed with each other. The lifting cylinder 81 drives the support plate 82 to move and then drives the material transfer rack 6 to move, and the rotating motor 83 drives the rotating gear and then drives the material transfer rack 6 to rotate.
[0043] Reference Figure 3 and Figure 4, a piston member 221 is arranged inside the dye tank 22. The piston member 221 includes a push rod 2211 and a piston plate 2212. The piston plate 2212 is slidably installed inside the dye tank 22. The push rod 2211 is slidably installed at the top of the dye tank 22 and is connected to one side of the piston plate 2212. A discharge nozzle 222 is arranged at the bottom of the dye tank 22. A receiving pipe 121 corresponding to the position of the discharge nozzle 222 is arranged at the top of the mixing barrel 12. During feeding, the push rod 2211 presses the piston plate 2212 to push the dye liquid to discharge from the discharge nozzle 222 and enter the mixing barrel 12 through the receiving pipe 121.
[0044] Referring to Figure 3 and Figure 4 , a pushing mechanism 15 is arranged inside the box body 1. The pushing mechanism 15 includes a lead screw 151 and a pushing motor 152. An installation frame 16 is vertically arranged on one side of the box body 1 where the feeding tray 2 is located. The lead screw 151 is rotatably installed on the installation frame 16 and is parallel to the rotation axis of the feeding tray 2. The pushing motor 152 is arranged at the top of the installation frame 16. The lead screw 151 is connected to the output shaft of the pushing motor 152. A guide rod 161 is vertically arranged on the installation frame 16. A pressing plate 162 is slidably connected to the guide rod 161 on the installation frame 16. The pressing plate 162 is horizontally arranged and is in threaded connection with the lead screw 151. A pressing cover 163 corresponding to one end position of the push rod 2211 is arranged on the downward side of the pressing plate 162. The pushing motor 152 drives the lead screw 151 to rotate, thereby driving the pressing plate 162 to move. The pressing cover 163 on one side of the pressing plate 162 presses one end of the push rod 2211 to discharge the material.
[0045] Referring to Figure 4 and Figure 5 , an elastic member 3 is arranged on the feeding tray 2. The elastic member 3 includes a sliding ring 31 and a feeding spring 32. A fixing ring 224 is arranged on the downward side of the feeding tray 2 and at the through hole 21. The sliding ring 31 is slidably installed at the through hole 21 of the feeding tray 2 and is located above the fixing ring 224. Both the sliding ring 31 and the fixing ring 224 are horizontally arranged. The feeding spring 32 is arranged on the fixing ring 224. The upward end of the feeding spring 32 is connected to one side surface of the sliding ring 31. An installation ring 223 is arranged on the circumferential outer side wall of the dye tank 22. The downward side surface of the installation ring 223 is attached to one side surface of the sliding ring 31. The discharge nozzle 222 of the dye tank 22 passes through the fixing ring 224 and is located below the feeding tray 2. When the dye tank 22 is pressed, the installation ring 223 on the dye tank 22 pushes the sliding ring 31 to slide, driving the feeding spring 32 to compress.
[0046] Referring to Figure 4 and Figure 6, a contact member is provided on the pressing plate 162. The contact member includes a contact frame 4 which is vertically provided on the pressing plate 162. The contact frame 4 is distributed in an inverted U shape. Guide blocks 1621 are provided on the opposite side surfaces of the pressing plate 162. On the vertical section of the contact frame 4 and on the side surface facing the pressing plate 162, a guide groove 41 is vertically provided. The guide blocks 1621 are slidably installed at the guide groove 41 of the contact frame 4. A circular connecting plate 225 is horizontally provided at the outer circumferential side wall of the top of the dye tank 22. One end of the contact frame 4 facing downwards abuts against one side surface of the connecting plate 225. When pressing, one end of the contact frame 4 abuts against the connecting plate 225 of the dye tank 22, and the guide blocks 1621 of the pressing plate 162 slide along the guide groove 41 on the contact frame 4 to limit and guide the sliding of the pressing plate 162 and the contact frame 4.
[0047] Referring to Figure 6 and Figure 7 , a limiting member 5 is provided inside the contact frame 4. The limiting member 5 includes a pushing plate 51 and a pushing spring 52. The pushing plate 51 is distributed along the length direction of the guide groove 41. The pushing plate 51 is horizontally slidably installed at the guide groove 41 of the contact frame 4. The pushing spring 52 is horizontally provided at the guide groove 41 of the contact frame 4. The pushing spring 52 is connected to the side surface of the pushing plate 51 facing away from the pressing plate 162. An inclined cut surface is provided on the side surface of the guide block 1621 facing away from the pressing plate 162 and on the side facing the feeding tray 2. An inclined cut surface with the same inclination angle as the cut surface on one side of the guide block 1621 is provided on the upper side of the pushing plate 51. The pushing plate 51 and the guide block 1621 are in contact at the cut surface.
[0048] Referring to Figure 6 and Figure 7 , a clamping block 512 is horizontally provided on the side surface of the pushing plate 51 facing away from the guide block 1621. A through sliding hole 42 is provided at the bottom wall of the guide groove 41 of the contact frame 4. The clamping block 512 is slidably installed at the sliding hole 42 of the contact frame 4. There are two clamping blocks 512 and they are located at both ends of the pushing plate 51 in the length direction. Limiting rods 24 are vertically provided on both sides of the through hole 21 on the feeding tray 2. The limiting rods 24 are in contact with one side surface of the sliding hole 42 of the contact frame 4. Two clamping grooves 241 are provided on the side surface of the limiting rod 24 facing the contact frame 4. One end of the clamping block 512 facing away from the pushing plate 51 is inserted into the clamping groove 241 of the limiting rod 24.
[0049] The pressing plate 162 drives the abutting frame 4 to move until the abutting frame 4 and the limiting rod 24 slide relative to each other. At this time, the guide block 1621 presses the pushing plate 51 until the block 512 on the lower side abuts against one side of the limiting rod 24. At this time, the pushing plate 51 pushes the guide block 1621 in the opposite direction, and the pressing plate 162 and the abutting frame 4 move synchronously. When one end of the abutting frame 4 pushes the connecting plate 225 of the dye tank 22 until the dye tank 22 is in the discharging position, the guide block 1621 drives the pushing plate 51 to one end of the block 512 on the upper and lower sides to be clamped in the sliding hole 42 of the abutting frame 4. At this time, the position between the abutting frame 4 and the limiting rod 24 is fixed, and the pressing plate 162 drives The guide block 1621 slides along the guide groove 41, and the pressing plate 162 continues to move to press the dye tank 22 to press and discharge the material; when the pressing plate 162 slides back to abut against the horizontal side of the abutment frame 4, the guide block 1621 is located on one side of the pushing plate 51 and is separated from the pushing plate 51. At this time, the pushing spring 52 drives the pushing plate 51 to reset and then drives the block 512 to separate from the limit rod 24. At this time, the pressing plate 162 continues to slide and drives the abutment frame 4 to return to its position. During the pressing process, the dye tank 22 is pushed and positioned, and at the same time, the dye liquid can be pressed to feed. After the feeding is completed, the pressing plate 162 retreats, and the dye tank 22 returns to its position without affecting the rotation of the feeding plate 2.
[0050] Reference Figure 6 and Figure 7 The guide block 1621 is located on the side with a higher section and is rotatably mounted with a ball 1622. A rolling groove 511 is vertically arranged on the side surface of the push plate 51 facing the pressing plate 162. The ball 1622 rolls along the rolling groove 511. The rolling connection reduces the friction between the guide block 1621 and the push plate 51 when sliding.
[0051] Reference Figure 8 and Figure 9 A material changing assembly is arranged in the box body 1, and the material changing assembly includes a material transfer rack 6 and a conveyor belt mechanism 7. A clamping mechanism 9 is arranged on the vertical material transfer rack 6, and the clamping mechanism 9 includes a clamping block 91 and a pushing member 92. A material transfer rod 61 is arranged horizontally on the top of the material transfer rack 6. One end of the material transfer rod 61 is located on the upper side of the through hole 21 of the feeding tray 2, and the end of the material transfer rod 61 away from the feeding tray 2 is located on the upper side of the placement groove 731 of the elastic conveyor belt 73. A slide groove 611 is opened at both ends and on the side facing downward, and the slide groove 611 is arranged along the length of the material transfer rod 61 The transfer rod 61 is located at the slide groove 611 and is provided with a guide rod 612. The clamping block 91 is slidably installed at the slide groove 611 of the transfer rack 6 and is slidably connected with the guide rod 612. A return spring 613 is sleeved on the guide rod 612. There are two groups of clamping blocks 91 which are relatively arranged at both sides of the dye tank 22. The clamping blocks 91 are located on the opposite sides and are provided with clamping grooves 911. The opposite sides of the connecting plate 225 are respectively clamped at the clamping grooves 911 of the clamping blocks 91 on both sides. There are two groups of clamping mechanisms 9 which are respectively located on both sides of the length direction of the transfer rod 61.
[0052] Referring to Figure 8 and Figure 9 Figure 9
[0053] The pushing member 92 includes a pushing cylinder 921 and a driving plate 922. The pushing cylinder 921 is vertically and upwardly arranged on the material-transfer rod 61. The driving plate 922 is horizontally arranged at one end of the piston rod of the pushing cylinder 921. At both ends of the driving plate 922 and on the downward side, a first rack 923 is vertically connected. Meshing teeth are arranged on both opposite sides in the length direction of the first rack 923. A first gear 924 meshing with both sides of the first rack 923 is rotatably installed on the material-transfer rod 61. A second gear 925 coaxially connected with the first gear 924 is arranged on the material-transfer rod 61. The clamping block 91 is connected with a second rack 926. The second rack 926 is horizontally slidably installed on the material-transfer rod 61. One side of the second rack 926 meshes with the second gear 925.
[0054] The pushing cylinder 921 drives the driving plate 922 to move, driving the first rack 923 to slide. The first rack 923 drives the first gear 924 to rotate. The first gear 924 drives the coaxially arranged second gear 925 to rotate. The second gear 925 drives the second rack 926 to slide, thereby driving the clamping blocks 91 to slide towards each other. The clamping blocks 91 clamp the opposite sides of the connecting plate 225 at the clamping grooves 911. When clamping on both sides, the dye tank 22 is not easily shaken. The two clamping blocks 91 slide synchronously to clamp the dye tanks 22 on the feeding tray 2 and the elastic conveyor belt 73. During feeding, the lifting cylinder 81 drives the support plate 82 to move, thereby driving the material-transfer rack 6 to move. The clamping blocks 91 on the material-transfer rack 6 drive the spare dye tanks 22 on the elastic conveyor belt 73 and the dye tanks 22 to be replaced on the feeding tray 2 to move to the disengaging position at the same time. At this time, the rotating motor 83 drives the material-transfer rack 6 to rotate, driving the dye tanks 22 on both sides to change positions. The lifting cylinder 81 then drives the support plate 82 to move down to place the dye tanks 22 on both sides, and at the same time, the operations of discharging and feeding are completed.
[0055] When the dye tank 22 needs to be replaced, the lifting cylinder 81 drives the support plate 82 to drive the material transfer rack 6 to move to a position where the clamping block 91 is located at the dye tank 22. The pushing cylinder 921 drives the driving plate 922 to drive the clamping block 91 to clamp the dye tank 22. The clamping blocks 91 on both sides synchronously clamp the dye tanks 22 on the feeding tray 2 and the elastic conveyor belt 73. The lifting mechanism 8 drives the material transfer rack 6 to rise until the dye tank 22 is disengaged from the feeding tray 2 and the elastic conveyor belt 73. At this time, the material transfer rack 6 rotates to drive the dye tanks 22 on both sides to change positions. The lifting mechanism 8 lowers the material transfer rack 6, and the clamping mechanism 9 releases the dye tank 22 to complete the material replacement operation.
[0056] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereby. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.
Claims
1. An automatic dye liquid feeding device, comprising a housing (1), a rotatably mounted feeding tray (2) and a rotating member (23) for driving the feeding tray (2) to rotate are arranged in the housing (1), a plurality of dye tanks (22) are placed on the feeding tray (2) along the circumferential direction, a piston member (221) for pushing the dye liquid to be fed is slidably connected in the dye tank (22), a mixing barrel (12) for receiving the dye liquid in the dye tank (22) and a weighing module (13) for weighing the mixing barrel (12) are arranged in the housing (1), a conveying pipe (14) for conveying the dye liquid to a dyeing machine is arranged on the mixing barrel (12), and the device is characterized in that: The box body (1) is provided with a pushing mechanism (15) for pressing the piston member (221), the box body (1) is provided with a material changing assembly, the material changing assembly comprises a rotating rack (6) rotatably mounted in the box body (1) and located on one side of the feeding plate (2), and a conveyor belt mechanism (7) for transporting the dye tank (22), the rotating rack (6) is provided with a clamping mechanism (9) for clamping the dye tank (22), and the box body (1) is provided with a lifting mechanism (8) for driving the rotating rack (6) to rise and fall.
2. The automatic dye liquor feeding device according to claim 1, characterized in that: The pushing mechanism (15) comprises a screw rod (151) and a pushing motor (152); the housing (1) is provided with a mounting frame (16) on one side of the feeding tray (2); the screw rod (151) is rotatably mounted on the mounting frame (16) and is parallel to the rotation axis of the feeding tray (2); the pushing motor (152) is arranged on the mounting frame (16); the screw rod (151) is connected to the output shaft of the pushing motor (152); a pressing plate (162) for pressing the piston member (221) is slidably mounted on the mounting frame (16); the pressing plate (162) is threadedly connected to the screw rod (151) The feeding plate (2) is provided with a through hole (21) for placing the dye tank (22); a plurality of through holes (21) are provided and are evenly arranged along the circumferential direction of the feeding plate (2); an elastic member (3) for driving the dye tank (22) to slide along the axial direction of the through hole (21) is provided on the feeding plate (2); an abutment member for abutting against a side surface of the dye tank (22) is slidably mounted on the pressing plate (162); a discharge nozzle (222) is provided at the bottom of the dye tank (22); and a receiving tube (121) for receiving the dye at the discharge nozzle (222) is provided on the mixing barrel (12).
3. The automatic dye liquor feeding device according to claim 2, characterized in that: The elastic member (3) comprises a sliding ring (31) and a feeding spring (32); the feeding disc (2) is located at the through hole (21) and is provided with a fixing ring (224) on the side away from the pressing plate (162); the sliding ring (31) is slidingly mounted on the side of the through hole (21) of the feeding disc (2) facing the pressing plate (162) and is distributed in parallel with the fixing ring (224); the feeding spring (32) is arranged on the fixing ring (224); one end of the feeding spring (32) away from the fixing ring (224) is connected to one side of the sliding ring (31); a mounting ring (223) is provided on the circumferential outer wall of the dye tank (22); one side of the mounting ring (223) is in contact with one side of the sliding ring (31).
4. The automatic dye liquor feeding device according to claim 2, characterized in that: The abutment member comprises an abutment frame (4) arranged on the pressing plate (162), a guide block (1621) being arranged on the pressing plate (162), a guide groove (41) being arranged on the abutment frame (4) and distributed along the axial direction of the through hole (21), the guide block (1621) being slidably mounted on the guide groove (41) of the abutment frame (4), a connecting plate (225) being arranged on the side of the dye tank (22) away from the mixing barrel (12), an end of the abutment frame (4) facing the dye tank (22) abutting against a side surface of the connecting plate (225), and a limiting member (5) for elastically limiting the guide block (1621) being arranged inside the abutment frame (4).
5. The automatic dye liquor feeding device according to claim 4, characterized in that: The limiting member (5) comprises a pushing plate (51) and a pushing spring (52); the pushing plate (51) is slidably mounted on the guide groove (41) of the abutting frame (4) in a direction toward or away from the pressing plate (162); the pushing plate (51) is distributed along the length direction of the guide groove (41); the pushing spring (52) is arranged on the guide groove (41) of the abutting frame (4); and the pushing spring (52) is connected to a side surface of the pushing plate (51). The guide block (1621) is provided with an inclined cut surface on a side facing away from the pressing plate (162) and facing the feeding tray (2); one side of the push plate (51) abuts against the guide block (1621) on one side of the cut surface; a clamping block (512) is provided on a side of the push plate (51) facing away from the guide block (1621); and a limiting rod (24) for limiting the position of the clamping block (512) is provided on the feeding tray (2).
6. The automatic dye liquor feeding device according to claim 5, characterized in that: Two clamping blocks (512) are provided and are located at both ends of the push plate (51) in the length direction. The abutment frame (4) is provided with a penetrating sliding hole (42) at the bottom wall of the guide groove (41). The clamping block (512) is slidably installed at the sliding hole (42) of the abutment frame (4). The limiting rod (24) is in contact with one side of the sliding hole (42) of the abutment frame (4). The limiting rod (24) is provided with a clamping groove (241) for inserting the end of the clamping block (512) away from the push plate (51).
7. The automatic dye liquor feeding device according to claim 1, characterized in that: The conveyor belt mechanism (7) comprises a synchronous belt (71) and a synchronous wheel (72). A mounting plate (17) is provided on one side of the rotating rack (6) in the box body (1). Two synchronous wheels (72) are provided and are rotatably mounted on the mounting plate (17). A synchronous motor (18) for driving the synchronous wheels (72) to rotate is provided on the mounting plate (17). The rotation axis of the synchronous wheel (72) and the rotation axis of the feeding plate (2) are parallel to each other. The synchronous belt (71) is sleeved on the synchronous wheels (72) on both sides. An elastic conveyor belt (73) is sleeved on the outer side of the synchronous belt (71). A placement groove (731) for placing the dye tank (22) is provided on the elastic conveyor belt (73).
8. The automatic dye liquor feeding device according to claim 4, characterized in that: The clamping mechanism (9) comprises a clamping block (91) and a pushing member (92); the clamping block (91) is slidably mounted on the rotating rack (6); the clamping block (91) is provided with two groups and slides in opposite directions; a clamping groove (911) is provided on one side of the clamping block (91); opposite sides of the connecting plate (225) are respectively clamped in the clamping grooves (911) of the clamping blocks (91) on both sides; the pushing member (92) is provided on the rotating rack (6); and the pushing member (92) is used to drive the clamping block (91) to slide.
9. The automatic dye liquor feeding device according to claim 8, characterized in that: The pushing member (92) comprises a pushing cylinder (921) and a driving plate (922), wherein the pushing cylinder (921) is arranged on the rotating rack (6), and the driving direction of the pushing cylinder (921) is distributed along the rotation axis of the rotating rack (6). The driving plate (922) is arranged at one end of the piston rod of the pushing cylinder (921), and the driving plate (922) is connected to a first rack (923), and meshing teeth are provided on opposite sides of the first rack (923) in the sliding direction. A first gear (924) meshing with both sides of the first rack (923) is rotatably mounted on the rotating rack (6), and the first gear (924) is coaxially connected to a second gear (925), and the clamping block (91) is connected to a second rack (926) meshing with the second gear (925), and the second rack (926) is distributed along the sliding direction of the clamping block (91).
10. The automatic dye liquor feeding device according to claim 1, characterized in that: The lifting mechanism (8) comprises a lifting cylinder (81) arranged in the box body (1) and a support plate (82) arranged at one end of the piston rod of the lifting cylinder (81); the driving direction of the lifting cylinder (81) is distributed along a direction parallel to the axial direction of the feeding plate (2); the rotating rack (6) is rotatably mounted on the support plate (82); and a rotating motor (83) for driving the rotating rack (6) to rotate is arranged on the support plate (82).
Citation Information
Patent Citations
Dye liquor blending device for wool top dyeing
CN221218169U
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