Punching-free supporting and reinforcing device for lining trolley

By setting up an L-shaped reinforcement frame and a hole-free support reinforcement device with a touch-increasing mechanism on the rail tunnel lining trolley, the problem of lack of special reinforcement devices for the support inclined trolley in the prior art is solved, and the stable reinforcement of the support inclined trolley is achieved, avoiding the damage of the concrete structure and material waste.

CN222835777UActive Publication Date: 2025-05-06THE 3RD ENG CO LTD OF CHINA RAILWAY 18TH BUREAU GRP
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Patent Information

Application Number
CN202421944676.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-05-06
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

In the construction of railway tunnel lining, the existing lining trolley support inclined rods lacks special reinforcement devices, resulting in the need of drilling plant reinforcement support on the back arch filling surface, destroying the concrete structure and flatness, and posing material waste and safety risks.

Method used

A lining trolley without punching support reinforcement device is designed, and an L-shaped reinforcement frame is arranged on the arch filling surface, including a horizontally arranged first support side and a vertically arranged second support side, a support steel plate and a reinforcement triangle plate, and the support reinforcement is achieved through the contact mechanism of the increasing contact mechanism to contact the support oblique rod.

Benefits of technology

This device avoids damage to the concrete structure and flatness, reduces material waste, improves the stability of reinforcement, and has the advantages of simple processing and easy installation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a punching-free supporting and reinforcing device for a lining trolley. The punching-free supporting and reinforcing device comprises an L-shaped reinforcing frame which is arranged at the corner of a right-angle inverted arch filling layer. The reinforcing frame comprises a first supporting edge and a second supporting edge which are spliced to form a right angle of the reinforcing frame; the right end of the first supporting edge is connected with a vertically-arranged supporting and blocking steel plate, the lower edge of the supporting and blocking steel plate is flush with the lower edge of the first supporting edge, and the upper edge of the supporting and blocking steel plate is higher than the upper edge of the first supporting edge. And a plurality of reinforcing triangular plates which are vertically arranged and are vertically connected with the supporting and retaining steel plate are arranged on the right side of the supporting and retaining steel plate. According to the utility model, the damage to the concrete structure and the flatness is avoided, unnecessary material waste is also avoided, and the reinforcing structure has the advantages of simplicity in processing, convenience in installation and firmness and stability in reinforcement.
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Description

Technical Field

[0001] The utility model relates to the technical field of high-speed railway tunnel construction, and more specifically to a lining trolley support and reinforcement device. Background Art

[0002] Lining trolley, referred to as trolley, is mainly used for concrete pouring of tunnels, diversion tunnels, and secondary linings. The trolley is mainly composed of a gantry and a template. The gantry is mainly load-bearing, and the template is designed according to the shape of the tunnel carriageway; it has the advantages of automatic walking, hydraulic automatic positioning and demoulding (can achieve up, down, left, and right movement).

[0003] During the lining construction of railway tunnels, there is no special device to reinforce the diagonal support of the lining trolley on the invert filling surface; the existing method is to drill holes and embed reinforcement on the invert filling surface, which destroys the concrete structure and flatness of the invert filling, and the use of embedded reinforcement causes unnecessary material waste and a certain degree of safety hazards.

[0004] Therefore, there is an urgent need for a drilling-free support and reinforcement device for a lining trolley. Utility Model Content

[0005] The technical problem to be solved by the utility model is to provide a punch-free support and reinforcement device for a lining trolley to solve the problems in the background technology.

[0006] In order to solve the above technical problems, the technical solutions adopted by the present utility model are as follows.

[0007] A punch-free support and reinforcement device for a lining trolley is used for supporting and reinforcing the supporting diagonal rods on the lining trolley, comprising an L-shaped reinforcement frame arranged at the corner of a right-angled inverted arch filling layer; the reinforcement frame comprises a first support side which is horizontally arranged and has a right-angled trapezoidal cross section and a second support side which is vertically arranged and has a right-angled trapezoidal cross section, and the acute angles of the right-angled trapezoids are both 45°, and the two acute angles are spliced ​​to form a right angle of the reinforcement frame; a vertically arranged retaining steel plate is arranged at the right end of the first supporting side, and the lower edge of the retaining steel plate is flush with the lower edge of the first supporting side, and the upper edge of the retaining steel plate is higher than the upper edge of the first supporting side; a plurality of vertically arranged reinforcing triangle plates which are perpendicularly connected to the retaining steel plates are arranged on the right side of the retaining steel plate.

[0008] To further optimize the technical solution, the length of the first supporting side is greater than the length of the second supporting side.

[0009] To further optimize the technical solution, the first supporting edge and the second supporting edge are both formed by welding I-beams.

[0010] To further optimize the technical solution, a contact increasing mechanism for increasing the contact area with the supporting diagonal rod is provided on the left side of the supporting steel plate; the contact increasing mechanism includes a hinged seat arranged on the supporting steel plate, and a force-bearing plate is hinged on the hinged seat for contacting the end of the supporting diagonal rod and capable of adjusting the angle up and down; supporting bolts for fixing the position of the force-bearing plate are provided on the supporting steel plate, and the supporting bolts are respectively located on the upper and lower sides of the hinged seat.

[0011] Due to the adoption of the above technical scheme, the technical progress achieved by the utility model is as follows.

[0012] The utility model provides a punch-free support reinforcement device for a lining trolley, which fixes the lining trolley support diagonal rod by a reinforcement frame erected at a right angle on the inverted arch filling surface, replacing the original reinforcement method of punching holes on the inverted arch filling surface. The utility model avoids damaging the concrete structure and flatness, and also avoids unnecessary waste of materials, and has the advantages of simple processing, convenient installation, and firm reinforcement. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of the utility model;

[0014] Figure 2 It is a schematic diagram of the structure of the utility model when it is actually used.

[0015] Among them: 1. first supporting edge, 2. second supporting edge, 3. retaining steel plate, 4. reinforcing triangle plate, 5. hinged seat, 6. load-bearing plate, 7. supporting bolts, 8. invert filling layer, 9. supporting diagonal rod. DETAILED DESCRIPTION

[0016] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0017] A punch-free support and reinforcement device for a lining trolley is used to support and reinforce the support diagonal rods on the lining trolley. Figure 1 to Figure 2 As shown, it includes a first supporting edge 1, a second supporting edge 2, a retaining steel plate 3, a reinforcing triangular plate 4, and a contact increasing mechanism. The contact increasing mechanism includes a hinge seat 5, a force bearing plate 6, and a supporting bolt 7.

[0018] The reinforcement frame includes a first supporting edge 1 and a second supporting edge 2, the first supporting edge 1 is horizontally arranged, and the cross-section of the first supporting edge 1 is a right-angled trapezoid; the second supporting edge 2 is vertically arranged, and the cross-section of the second supporting edge 2 is a right-angled trapezoid, and the acute angles of the two right-angled trapezoids are both 45°, and the two acute angles are spliced ​​into a right angle of the reinforcement frame to form an L-shaped reinforcement frame, so that the reinforcement frame can be set at the corner of the right-angled inverted arch filling layer 8.

[0019] The first supporting edge 1 and the second supporting edge 2 are both formed by welding I-shaped steel, and the length of the first supporting edge 1 is greater than the length of the second supporting edge 2 .

[0020] The right end of the first supporting edge is connected with a vertically arranged retaining steel plate 3, and the lower edge of the retaining steel plate 3 is flush with the lower edge of the first supporting edge, and the upper edge of the retaining steel plate 3 is higher than the upper edge of the first supporting edge.

[0021] A plurality of vertically arranged reinforcing triangle plates 4 are arranged on the right side of the retaining steel plate 3. The reinforcing triangle plates 4 are vertically connected to the retaining steel plate 3 to prevent the left end of the reinforcement frame from tilting.

[0022] A contact increasing mechanism is provided on the left side of the retaining steel plate 3 to increase the contact area with the supporting diagonal rod. The contact increasing mechanism includes a hinge seat 5 provided on the retaining steel plate 3, and a force plate 6 that can be adjusted up and down is hinged on the hinge seat 5, and the force plate 6 is used to contact the end of the supporting diagonal rod. Support bolts 7 for fixing the position of the force plate 6 are provided on the retaining steel plate 3, and the support bolts 7 are respectively located on the upper and lower sides of the hinge seat 5, and the angle of the force plate 6 is adjusted by adjusting the length of the support bolts 7.

[0023] When the utility model is actually used, the second supporting side 2 of the reinforcement frame in the punch-free support and reinforcement device is placed close to the concrete surface at the boundary between the side ditch and the inverted arch filling, and the first supporting side 1 is placed on the inverted arch filling surface. The end of the lining trolley support oblique rod is placed in the steel groove of the first supporting side 1 through adjustment and supports the load-bearing plate 6 on the supporting steel plate 3. Then, the supporting bolt 7 is adjusted according to the angle of the load-bearing plate. At the same time, the reinforcing triangle plate 4 on the right side of the supporting steel plate prevents the left end from tilting due to the force on the right end of the reinforcement frame; that is, the support and reinforcement of the lining trolley is completed.

Claims

1. A punch-free support and reinforcement device for a lining trolley, used for supporting and reinforcing a support diagonal rod (9) on a lining trolley, characterized in that: The invention comprises an L-shaped reinforcement frame arranged at the corner of a right-angled inverted arch filling layer (8); the reinforcement frame comprises a first support edge (1) arranged horizontally and having a right-angled trapezoidal cross section and a second support edge (2) arranged vertically and having a right-angled trapezoidal cross section, and the acute angles of the right-angled trapezoids are both 45 degrees, and the two acute angles are spliced ​​to form a right angle of the reinforcement frame; the right end of the first support edge is connected with a vertically arranged retaining steel plate (3), and the lower edge of the retaining steel plate (3) is flush with the lower edge of the first support edge, and the upper edge of the retaining steel plate (3) is higher than the upper edge of the first support edge; a plurality of vertically arranged reinforcing triangle plates (4) are arranged on the right side of the retaining steel plate (3) and are vertically connected to the retaining steel plate (3).

2. The punch-free support and reinforcement device for a lining trolley according to claim 1 is characterized in that: The length of the first supporting edge (1) is greater than the length of the second supporting edge (2).

3. The punch-free support and reinforcement device for a lining trolley according to claim 1 is characterized in that: The first supporting edge (1) and the second supporting edge (2) are both formed by welding I-shaped steel.

4. The punch-free support and reinforcement device for a lining trolley according to claim 1, characterized in that: The left side of the retaining steel plate (3) is provided with a contact increasing mechanism for increasing the contact area with the supporting diagonal rod (9); the contact increasing mechanism comprises a hinge seat (5) arranged on the retaining steel plate (3), and a force-bearing plate (6) is hinged on the hinge seat (5) for contacting the end of the supporting diagonal rod (9) and can be adjusted up and down; the retaining steel plate (3) is provided with support bolts (7) for fixing the position of the force-bearing plate (6), and the support bolts (7) are respectively located on the upper and lower sides of the hinge seat (5).