Stable synchronous pulley
By designing tension, push and limiting mechanisms in the stable synchronous pulley, the reduction in transmission efficiency and noise vibration caused by belt connection slack is solved, and efficient, stable and safe belt transmission is achieved.
Patent Information
- Application Number
- CN202421940405.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-08-12
AI Technical Summary
The connection between the existing stable synchronous pulley and the belt may be loose, resulting in a decrease in transmission efficiency, an increase in noise and vibration, affecting the performance and service life of the equipment.
A stable synchronous pulley including a tensioning mechanism, a pushing mechanism and a limiting mechanism is designed. The tensioning mechanism achieves precise control of belt tension through the coupling of the pin, push rod, semicircular head and annular spring; the pushing mechanism achieves efficient transmission through the coupling of the synchronous disc, thrust bearing and hexagonal sleeve; the limiting mechanism ensures the stability and safety of the belt through the coupling of the side plate and groove.
Effectively maintain the tension of the belt, improve transmission efficiency and equipment stability, reduce noise and vibration, extend the belt service life and reduce maintenance costs.
Smart Images

Figure CN222836206U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stable synchronous belt wheels, and more specifically, to a stable synchronous belt wheel. Background Art
[0002] In the existing technology, the stable synchronous pulley is a key transmission component and is widely used in various mechanical equipment. However, in actual use, the connection between the synchronous pulley and the belt may become loose, which has an adverse effect on the use effect.
[0003] First, when the connection between the stable synchronous pulley and the belt becomes loose, the transmission efficiency will decrease. This is because the loose belt will cause slipping and skidding during the transmission process, thereby reducing the efficiency of energy transmission. In this case, the mechanical equipment may not operate at its best, affecting its performance and stability. In addition, long-term looseness may also cause premature wear of the belt, shorten its service life, and increase maintenance costs.
[0004] Secondly, the looseness of the connection between the synchronous pulley and the belt may also cause noise and vibration problems. When the belt is loose, additional noise and vibration will be generated during the transmission process, which will not only affect the normal operation of the equipment, but may also affect the health of the operator. At the same time, noise and vibration may also interfere with the surrounding environment, especially in places where a quiet environment is required, such as hospitals, schools, etc. Utility Model Content
[0005] 1. Technical issues to be solved
[0006] In view of the problems existing in the prior art, the utility model provides a stable synchronous pulley to solve the technical problems mentioned in the background technology.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a stable synchronous pulley, comprising a pulley body, a tensioning mechanism is arranged on the pulley body, the tensioning mechanism comprises a push rod, a push rod, a semicircular head, a pushing mechanism and a limiting mechanism, a plurality of vertical grooves are opened on the pulley body along the circumference, a push rod is slidably connected in each of the vertical grooves, a belt is meshed on the pulley body, a plurality of the push rods respectively abut against the inner wall of the belt, a plurality of transverse grooves are opened on the side wall of the pulley body, a semicircular head is slidably connected in the transverse grooves, the semicircular head abuts against the push rod, the push rods are respectively connected to the plurality of the semicircular heads, and the pushing mechanism and the limiting mechanism are cooperatively connected to the pulley body.
[0009] The utility model is further configured that annular springs are respectively arranged on the plurality of push rods, and the plurality of annular springs respectively pass through the push rods, and the design of the annular springs ensures the position limitation of the push rods.
[0010] The utility model is further configured that the pushing mechanism includes a synchronous disk and a thrust bearing, a plurality of push rods respectively abut against the synchronous disk, and the thrust bearing abuts against the synchronous disk, and the design of the pushing mechanism ensures the continuity of the pushing.
[0011] The utility model is further configured that a fixing sleeve is coaxially arranged on the pulley body, a hexagonal sleeve is threadedly arranged on the fixing sleeve, and the design of the hexagonal sleeve ensures the generation of thrust.
[0012] The utility model is further configured that a push plate is provided on the hexagonal sleeve, the push plate and the fixed sleeve are coaxially arranged, a spring is provided on the push plate, the spring abuts against the thrust bearing, and the design of the push plate ensures the continuity of the push.
[0013] The utility model is further configured that an external connection hole is coaxially opened on the fixing sleeve, and the external connection hole is connected to external equipment. The design of the external connection hole ensures the continuity of transmission.
[0014] The utility model is further configured that the limiting mechanism includes a side plate, two side plates are provided, and the two side plates are respectively installed at both ends of the pulley body, and the two side plates are respectively in contact with both sides of the belt. The design of the limiting mechanism ensures the limitation of the belt.
[0015] The utility model is further configured that a plurality of grooves are provided on the pulley body, and the plurality of grooves are respectively arranged at equal distances, and the design of the grooves ensures the friction force of the belt.
[0016] (III) Beneficial effects
[0017] Compared with the prior art, the utility model provides a stable synchronous pulley, which has the following beneficial effects:
[0018] 1. The design of the tensioning mechanism enables the stable synchronous pulley to effectively maintain the tension of the belt. Through the cooperation of the push rod, push rod, semicircular head, pushing mechanism and limit mechanism, the belt tension can be accurately controlled. This design not only improves the transmission efficiency and stability of the equipment, but also facilitates the operator to adjust the belt tension according to different working conditions, thereby improving the adaptability and reliability of the equipment.
[0019] 2. The design of the pushing mechanism enables the stable synchronous pulley to be easily transmitted. Through the cooperation of the synchronous disc, thrust bearing, fixed sleeve, hexagonal sleeve, push disc and spring, efficient transmission of the pulley can be achieved. This design not only improves the flexibility and adaptability of the equipment, but also facilitates the operator to transmit according to different work requirements, thereby improving the operability and convenience of the equipment.
[0020] 3. The design of the limiting mechanism enables the stable synchronous pulley to effectively limit the movement range of the belt. Through the cooperation of the side plate and the groove, the stability and safety of the belt during the transmission process can be ensured. This design not only improves the transmission efficiency and stability of the equipment, but also reduces the possible slippage and deviation of the belt during use, thereby improving the reliability and service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the overall structure of a stable synchronous pulley in the utility model;
[0022] Figure 2 For the utility model Figure 1 A schematic cross-sectional structure diagram of ;
[0023] Figure 3 This is a schematic diagram of the semicircular head structure of the push rod in the utility model;
[0024] Figure 4 It is a structural schematic diagram of the top rod in the utility model;
[0025] Figure 5 It is a structural schematic diagram of the hexagonal sleeve in the utility model.
[0026] In the figure: 1. Pulley body; 2. Push rod; 3. Push rod; 4. Semicircular head; 5. Vertical groove; 6. Horizontal groove; 7. Annular spring; 8. Synchronous plate; 9. Thrust bearing; 10. Fixed sleeve; 11. Hexagonal sleeve; 12. Push plate; 13. Spring; 14. External hole; 15. Side plate; 16. Groove. DETAILED DESCRIPTION
[0027] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0028] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0029] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0030] See also Figure 1-5 A stable synchronous pulley comprises a pulley body 1, a tensioning mechanism is arranged on the pulley body 1, the tensioning mechanism comprises a push rod 2, a push rod 3, a semicircular head 4, a pushing mechanism and a limiting mechanism, a plurality of vertical grooves 5 are provided along the circumference of the pulley body 1, a push rod 2 is slidably connected in each vertical groove 5, a belt is meshed on the pulley body 1, a plurality of push rods 2 are respectively abutted against the inner wall of the belt, a plurality of transverse grooves 6 are provided on the side wall of the pulley body 1, a semicircular head 4 is slidably connected in the transverse groove 6, the semicircular head 4 abuts against the push rod 2, the push rod 3 is respectively connected to a plurality of semicircular heads 4, the pushing mechanism and the limiting mechanism are cooperatively connected to the pulley On the main body 1, multiple push rods 2 are respectively provided with annular springs 7, and multiple annular springs 7 pass through the push rods 3 respectively. The pushing mechanism includes a synchronous disk 8 and a thrust bearing 9. Multiple push rods 3 are respectively in contact with the synchronous disk 8, and the thrust bearing 9 is in contact with the synchronous disk 8. A fixed sleeve 10 is coaxially provided on the pulley body 1, and a hexagonal sleeve 11 is threaded on the fixed sleeve 10. A push plate 12 is provided on the hexagonal sleeve 11. The push plate 12 and the fixed sleeve 10 are coaxially arranged. A spring 13 is provided on the push plate 12, and the spring 13 is in contact with the thrust bearing 9. An external hole 14 is coaxially opened on the fixed sleeve 10, and the external hole 14 is connected to external equipment.
[0031] In this embodiment, when transmission is required, the belt is connected to the pulley body 1, and then by rotating the hexagonal sleeve 11, the hexagonal sleeve 11 is threadedly connected to the fixed sleeve 10, so that the spring 13 can be driven to press on the thrust bearing 9, which is converted into thrust through the thrust bearing 9, and then the synchronous disk 8 drives multiple push rods 3 to move, and multiple semicircular heads 4 are pressed on the push rod 2, so a certain thrust will be applied, and then when the belt and the pulley are transmitted, when the belt is wrapped around the pulley body 1, the push rod 2 on the covered side is pressed on the belt, and then the thrust of the spring 13 is used to ensure the fixing force of the belt, thereby increasing the friction of the belt and ensuring the stability of use.
[0032] See also Figure 1 and Figure 2 As an implementation of the limiting mechanism: the limiting mechanism includes a side plate 15, two side plates 15 are provided, and the two side plates 15 are respectively installed at both ends of the pulley body 1, the two side plates 15 are respectively in contact with the two sides of the belt, and the pulley body 1 is provided with a plurality of grooves 16, and the plurality of grooves 16 are respectively equidistantly arranged.
[0033] More specifically, when rotation is required, the side plates 15 on both sides ensure the belt is limited, and then the friction of the belt is increased by a plurality of grooves 16, thereby ensuring the use effect.
[0034] In summary, when the overall equipment is in use or running: when transmission is required, the belt is connected to the pulley body 1, and then by rotating the hexagonal sleeve 11, the hexagonal sleeve 11 is threadedly connected to the fixed sleeve 10, so that the spring 13 can be driven to press on the thrust bearing 9, which is converted into thrust through the thrust bearing 9, and then the synchronous disk 8 drives multiple push rods 3 to move, and multiple semicircular heads 4 are pressed on the push rod 2, so a certain thrust will be applied, and then when the belt and the pulley are transmitting, when the belt is wrapped around the pulley body 1, the push rod 2 on the covered side is pressed on the belt, and then the thrust of the spring 13 is used to ensure the fixing force of the belt, thereby increasing the friction of the belt and ensuring the stability of use.
[0035] When the belt needs to be rotated, the side plates 15 on both sides ensure the belt is limited, and then the friction of the belt is increased by a plurality of grooves 16, thereby ensuring the use effect.
[0036] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A stable synchronous pulley, comprising a pulley body (1), characterized in that: The pulley body (1) is provided with a tensioning mechanism, which comprises a push rod (2), a push rod (3), a semicircular head (4), a pushing mechanism and a limiting mechanism. The pulley body (1) is provided with a plurality of vertical grooves (5) along the circumference, each of the vertical grooves (5) is slidably connected to the push rod (2), a belt is meshed on the pulley body (1), and the plurality of push rods (2) respectively abut against the inner wall of the belt, a plurality of transverse grooves (6) are provided on the side wall of the pulley body (1), the transverse grooves (6) are slidably connected to the semicircular heads (4), the semicircular heads (4) abut against the push rods (2), the push rods (3) are respectively connected to the plurality of semicircular heads (4), and the pushing mechanism and the limiting mechanism are cooperatively connected to the pulley body (1).
2. A stable synchronous pulley according to claim 1, characterized in that: An annular spring (7) is respectively provided on the plurality of push rods (2), and the plurality of annular springs (7) respectively pass through the push rods (3).
3. A stable synchronous pulley according to claim 2, characterized in that: The pushing mechanism comprises a synchronous disk (8) and a thrust bearing (9), the plurality of push rods (3) respectively abut against the synchronous disk (8), and the thrust bearing (9) abuts against the synchronous disk (8).
4. A stable synchronous pulley according to claim 3, characterized in that: A fixing sleeve (10) is coaxially arranged on the pulley body (1), and a hexagonal sleeve (11) is threadedly arranged on the fixing sleeve (10).
5. A stable synchronous pulley according to claim 4, characterized in that: The hexagonal sleeve (11) is provided with a push plate (12), the push plate (12) and the fixed sleeve (10) are coaxially arranged, the push plate (12) is provided with a spring (13), and the spring (13) abuts against the thrust bearing (9).
6. A stable synchronous pulley according to claim 5, characterized in that: The fixing sleeve (10) is provided with an external connection hole (14) coaxially therewith, and the external connection hole (14) is connected to an external device.
7. The stable synchronous pulley according to claim 1, characterized in that: The limiting mechanism comprises a side plate (15), two side plates (15) are provided, and the two side plates (15) are respectively mounted on two ends of the pulley body (1), and the two side plates (15) are respectively in contact with two sides of the belt.
8. A stable synchronous pulley according to claim 7, characterized in that: The pulley body (1) is provided with a plurality of grooves (16), and the plurality of grooves (16) are arranged at equal intervals.