Module integrated pulse vacuum dryer

Abstract

The utility model relates to a module integrated pulse vacuum dryer, which belongs to the technical field of dryers, and comprises a skid-mounted platform, the skid-mounted platform is provided with a vacuum dryer body and a plurality of auxiliary devices, and the vacuum dryer body is connected with the plurality of auxiliary devices. According to the skid-mounted vacuum drier, the vacuum drier body and a plurality of auxiliary devices are mounted on the skid-mounted platform in a centralized manner, so that the vacuum drier can be conveniently moved, the time for disassembling and assembling module structures is shortened, and the effect of improving the working efficiency is achieved.

Description

Technical Field

[0001] The present application relates to the field of dryers, and in particular to a modular integrated pulse vacuum dryer. Background Art

[0002] The vacuum dryer is specially designed for drying easily decomposable and easily oxidizable substances, especially for quickly drying items with complex ingredients. It can be used for dehydrating and drying high value-added and heat-sensitive agricultural and sideline products, health products, food, medicinal materials, fruits and vegetables, chemical raw materials and other materials. It can also be used for low-temperature concentration of chemical products, removal of crystal water, drying of enzyme preparations, and vacuum extraction of Chinese herbal medicines.

[0003] However, when using a vacuum dryer, it often requires auxiliary equipment, including modular structures such as vacuum devices, cooling devices, and heat sources. When installing or moving the equipment, each modular structure needs to be transported to the site first, and then the installation and debugging of the equipment is carried out, which is time-consuming and labor-intensive, affecting the work efficiency of workers. Utility Model Content

[0004] In order to improve the above problems, the present application provides a modular integrated pulse vacuum dryer.

[0005] The present application provides a modular integrated pulse vacuum dryer, which adopts the following technical solution:

[0006] A modular integrated pulse vacuum dryer comprises a skid-mounted platform, on which a vacuum dryer body and several auxiliary equipment are arranged, and the vacuum dryer body and the several auxiliary equipment are connected.

[0007] By adopting the above technical solution, the vacuum dryer body and several kinds of auxiliary equipment are transported to the skid-mounted platform and installed and fixed, and then the vacuum dryer body is connected and debugged with the several kinds of auxiliary equipment, so that the vacuum dryer body and several kinds of auxiliary equipment can be integrated and connected, and the vacuum dryer can be moved as a whole. There is no need to transport each module structure bucket to the site first, and then install and debug the connection between each device. It is convenient to move the vacuum dryer, and reduces the time for disassembly and assembly between module structures, which improves the work efficiency of workers.

[0008] Optionally, a lifting plate is provided on the skid-mounted platform, and a lifting hole is provided on the lifting plate.

[0009] By adopting the above technical solution, when the vacuum dryer is replaced at a new location, the hoisting hole can be connected to the hoisting device of the lifting equipment, and the vacuum dryer can be moved as a whole using the lifting equipment, which is convenient for transportation.

[0010] Optionally, the lifting plate is fixedly connected to the skid-mounted platform.

[0011] By adopting the above technical solution, the lifting plate is welded to the skid-mounted platform, thereby improving the fixing strength of the lifting plate and the skid-mounted platform.

[0012] Optionally, a sliding block is provided on the side wall of the lifting plate, a sliding groove is provided on the skid-mounted platform, and the sliding block is slidably connected to the sliding groove.

[0013] By adopting the above technical solution, the sliding block can slide along the slide groove, and the lifting plate can be moved up and down in the slide groove. When not in use, the lifting plate can be retracted into the slide groove, thereby reducing the obstacles caused by the lifting plate to the operator during the use of the evaporator and increasing the available working space on the skid-mounted platform.

[0014] Optionally, a baffle is provided on the skid-mounted platform at the opening of the slide groove, the baffle is located above the sliding block, and an end of the baffle is fixed to the skid-mounted platform by a first bolt.

[0015] By adopting the above technical solution, when the lifting plate is severely worn or deformed, continuing to use it will pose a safety hazard. The baffle and the skid-mounted platform are detachably connected, and the lifting plate can be replaced, reducing the safety hazard during the lifting process of the skid-mounted platform.

[0016] Optionally, a protrusion is provided on the side wall of the hanging plate, and the protrusion is located above the sliding block. The surface of the protrusion has a smooth transition, and a clamping area is formed between the protrusion and the sliding block. An elastic member is fixed on the side wall of the slide groove, and a clamping block is fixed on one end of the elastic member close to the hanging plate, and the clamping block abuts against the clamping area.

[0017] By adopting the above technical solution, before lifting the skid-mounted platform, when the lifting plate is pulled upward, when the block contacts the protrusion, the elastic member is compressed, and when the block moves to the clamping area, the elastic member rebounds and contacts the clamping area. After the skid-mounted platform is lifted, the lifting plate is pressed, and the lifting plate can be put into the slide groove after the block is separated from the clamping area. There is no need for personnel to pull the lifting plate all the time to expose it from the slide groove, which facilitates the connection between the lifting hole and the lifting tool.

[0018] Optionally, a support groove is provided on the side wall of the hanging plate, a support rod is provided in the support groove, the top end of the support rod is hinged to the side wall of the support groove, and the support rod is telescopically fixed.

[0019] By adopting the above technical solution, when the skid-mounted platform is hoisted, the hoisting plate extends out of the slide slot, and the support rod is rotated to make the support rod rotate out of the support slot, and after the support rod is stretched and its length is fixed, the support rod is abutted against the skid-mounted platform. When the skid-mounted platform is hoisted, the support rod has a supporting and protective effect on the hoisting plate, reducing the possibility of the hoisting plate swinging during the hoisting process, and improving the stability of the skid-mounted platform during hoisting.

[0020] Optionally, a height adjustment mechanism is provided at the bottom of the skid-mounted platform.

[0021] By adopting the above technical solution, on the one hand, the height adjustment mechanism can adjust the height of the skid-mounted platform, and the vacuum dryer can be adjusted to a suitable height, thereby improving the applicability of the vacuum dryer. On the other hand, the height adjustment mechanism can form a larger operating space between the bottom of the skid-mounted platform and the site plane, making it easier for forklifts and other transportation tools to carry the vacuum dryer.

[0022] Optionally, the height adjustment mechanism includes a sleeve, a stud and a pressure plate, the top of the sleeve is provided with a mounting plate, the mounting plate is fixedly connected to the skid-mounted platform via mounting bolts, the sleeve is threadedly connected to the stud, and the pressure plate is fixedly connected to the bottom of the stud.

[0023] By adopting the above technical solution, the length of the stud exposed outside the casing can be adjusted by rotating the stud, so that the height of the skid-mounted platform from the site plane can be changed, which improves the applicability of the vacuum dryer. When the threaded connection between the casing and the stud is worn, the casing and the stud can be replaced, which reduces maintenance costs and increases the service life of the vacuum dryer.

[0024] In summary, the present application includes at least one of the following beneficial technical effects:

[0025] By setting up a skid-mounted platform, the vacuum dryer body and several auxiliary equipment are transported to the skid-mounted platform and installed and fixed. Then, the vacuum dryer body is connected and debugged with several auxiliary equipment to complete the integrated connection between the vacuum dryer body and several auxiliary equipment, and the vacuum dryer can be moved as a whole. There is no need to transport each module structure bucket to the site first, and then install and debug the connection between each device. It is convenient to move the vacuum dryer, and reduces the time for disassembly and assembly between module structures, which improves the work efficiency of workers;

[0026] By setting the hoisting plate and the hoisting hole, when the vacuum dryer is replaced at a new location, the hoisting hole can be connected to the hoisting device of the lifting equipment, and the vacuum dryer can be moved as a whole by the lifting equipment, which is convenient for transportation;

[0027] By setting the height adjustment mechanism, on the one hand, the height of the skid-mounted platform can be adjusted, and the vacuum dryer can be adjusted to a suitable height to improve the applicability of the vacuum dryer. On the other hand, the height adjustment mechanism can form a larger operating space between the bottom of the skid-mounted platform and the site plane, making it easier for forklifts and other transportation tools to carry the vacuum dryer. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the overall structure of Example 1 of the present application.

[0029] Figure 2 yes Figure 1 A local enlarged schematic diagram of point A in the middle.

[0030] Figure 3 It is a structural schematic diagram of the height adjustment mechanism in the first embodiment of the present application.

[0031] Figure 4 It is a schematic diagram of the overall structure of the second embodiment of the present application.

[0032] Figure 5 It is a cross-sectional view showing the structure and positional relationship of the lifting plate and the skid-mounted platform in the second embodiment of the present application.

[0033] Figure 6 yes Figure 4 A local enlarged schematic diagram of point B in the middle.

[0034] Explanation of the accompanying drawings: 1. Skid-mounted platform; 11. Slide; 111. Elastic member; 1111. Block; 12. Mounting groove; 2. Vacuum dryer body; 3. Auxiliary equipment; 31. Double vacuum pump device; 32. Condenser; 33. Water tank; 34. Refrigerator; 4. Lifting plate; 41. Lifting hole; 42. Slide block; 43. Boss; 44. Clamping area; 45. Support groove; 451. Support rod; 452. Adjusting bolt; 5. Height adjustment mechanism; 51. Sleeve; 511. Mounting plate; 5111. Mounting bolt; 52. Stud; 53. Pressure plate; 6. Baffle; 61. Fixing bolt. DETAILED DESCRIPTION

[0035] The following is combined with Figure 1-6 , further details of this application are given.

[0036] Embodiment 1:

[0037] The present application embodiment discloses a modular integrated pulse vacuum dryer. Figure 1A modular integrated pulse vacuum dryer includes a skid-mounted platform 1, to which a vacuum dryer body 2 and several auxiliary devices 3 are fixedly connected by welding or bolts, and the vacuum dryer body 2 and the several auxiliary devices 3 are connected. In the first embodiment, the several auxiliary devices 3 include a double vacuum pump device 31, a condenser 32, a water tank 33 and a refrigerator 34, and the double vacuum pump device 31 is connected to the condenser 32, the water tank 33 and the refrigerator 34 by pipelines.

[0038] Reference Figure 1 and Figure 2 A lifting plate 4 is installed on the skid-mounted platform 1. A plurality of lifting plates 4 are symmetrically and evenly arranged along the length direction of the skid-mounted platform 1. A lifting hole 41 is opened along the thickness direction of the lifting plate 4. The lifting hole 41 is a through hole. The lifting plate 4 is connected to the skid-mounted platform 1 by welding. In the first embodiment, four lifting plates 4 are arranged and the four lifting plates 4 are arranged close to the two long sides of the welding platform. This can reduce the collision of the lifting equipment of the lifting equipment with the vacuum dryer during lifting, thereby increasing the service life of the vacuum dryer.

[0039] Reference Figure 3 The bottom of the skid-mounted platform 1 is provided with a height adjustment mechanism 5, which includes a sleeve 51, a stud 52 and a pressure plate 53. A mounting plate 511 is welded to the top of the sleeve 51. The mounting plate 511 is fixedly connected to the skid-mounted platform 1 through mounting bolts 5111. The sleeve 51 is threadedly connected to the stud 52, and the pressure plate 53 is welded and fixed to the bottom of the stud 52. In this way, the length of the stud 52 exposed outside the sleeve 51 can be adjusted by rotating the stud 52, so that the height of the skid-mounted platform 1 from the site plane can be changed, thereby improving the applicability of the vacuum dryer. When the threaded connection between the sleeve 51 and the stud 52 is worn, the sleeve 51 and the stud 52 can be replaced, which reduces the maintenance cost and increases the service life of the vacuum dryer. In addition, the sleeve 51 and the stud 52 can lift the skid-mounted platform 1, so that a larger operating space is formed between the bottom of the skid-mounted platform 1 and the site plane, which is convenient for transportation tools such as forklifts to carry the vacuum dryer.

[0040] The implementation principle of the first embodiment of the present application is: when the vacuum dryer is moved, the lifting device of the lifting equipment is connected to the lifting hole 41, and then the lifting equipment is operated to lift the skid-mounted platform 1 together with the equipment on the skid-mounted platform 1 as a whole, until it is moved to the work site, and then the skid-mounted platform 1 is slowly placed in the designated area to complete the movement of the vacuum dryer.

[0041] The vacuum dryer body 2 and several auxiliary equipment 3 are integrated and arranged through the skid-mounted platform 1, so as to realize module integration, facilitate the movement of the vacuum dryer, reduce the time of disassembly and assembly between module structures, and improve the work efficiency of workers.

[0042] Embodiment 2:

[0043] Reference Figure 4 and Figure 5 The difference between the second embodiment and the first embodiment is that: two sliding blocks 42 are arranged on the side wall of the hanging plate 4 along its width direction, and the sliding blocks 42 are fixedly connected to the hanging plate 4. The skid-mounted platform 1 is provided with a slide groove 11, and the sliding blocks 42 are slidably connected to the slide groove 11 along the vertical direction. The skid-mounted platform 1 is symmetrically provided with baffles 6 at the opening of the slide groove 11, and gaps are left between the baffles 6 for the hanging plate 4 to pass through the gaps. The skid-mounted platform 1 is provided with a mounting groove 12 for the baffles 6 to be embedded, and the ends of the baffles 6 are fixedly connected to the skid-mounted platform 1 by fixing bolts 61.

[0044] Reference Figure 5 Two protrusions 43 are arranged on the side wall of the lifting plate 4 along its width direction. The protrusions 43 are located above the sliding block 42. A clamping area 44 is formed between the protrusions 43 and the sliding block 42 on the same side. Elastic members 111 are arranged on the side wall of the slide groove 11 along its length direction. The elastic member 111 is arranged horizontally. A clamping block 1111 is fixed to one end of the elastic member 111 close to the lifting plate 4. The clamping block 1111 abuts against the clamping area 44. The contour surface of the protrusion 43 smoothly transitions toward the clamping block 1111. In the first embodiment, the elastic member 111 is a compression spring. Before the skid-mounted platform 1 is lifted, when the lifting plate 4 is pulled upward, when the clamping block 1111 abuts against the protrusion 43, the elastic member 111 is compressed. When the clamping block 1111 moves to the clamping area 44, the elastic member 111 rebounds and abuts against the clamping area 44. After the skid-mounted platform 1 is hoisted, the hoisting plate 4 is pressed, and the clamping block 1111 is separated from the clamping area 44 , so that the hoisting plate 4 can be put into the slide groove 11 .

[0045] Reference Figure 4 and Figure 6, support grooves 45 are relatively opened on the side wall of the hoisting plate 4 along the thickness direction thereof, and the support grooves 45 are located below the hoisting hole 41. In order to reduce the thickness of the hoisting plate 4, the support grooves 45 are staggered on the side walls on both sides. A support rod 451 is hinged on the inner wall of one end of the support groove 45 close to the hoisting hole 41, and the support rod 451 can adjust and fix its own length through the adjusting bolt 452. When the skid-mounted platform 1 is hoisted, the hoisting plate 4 extends out of the slide slot 11, and the support rod 451 is rotated at this time, so that the end of the support rod 451 away from the hoisting hole 41 is rotated out of the support groove 45, and the support rod 451 is stretched so that the end of the support rod 451 away from the support groove 45 abuts against the skid-mounted platform 1. During the hoisting process, the support rod 451 has a supporting and protective function for the hoisting plate 4, reduces the possibility of the hoisting plate 4 swinging during the hoisting process, and improves the stability of the skid-mounted platform 1 during hoisting. When the hoisting plate 4 needs to be retracted into the slide groove 11 , the support rod 451 is retracted and rotated to retract the support rod 451 into the support groove 45 .

[0046] The implementation principle of the second embodiment is as follows: before the skid-mounted platform 1 is hoisted, the hoisting plate 4 is first pulled to slide along the slide groove 11 until the clamping block 1111 passes over the protrusion 43 and abuts against the clamping area 44. Then, the end of the support rod 451 away from the hoisting hole 41 is rotated out of the support groove 45, the support rod 451 is elongated and fixed so that the support rod 451 abuts against the skid-mounted platform 1, and the support protection of the hoisting plate 4 is completed. After the hoisting is completed, the support rod 451 is shortened and rotated so that the support rod 451 is retracted into the support groove 45, and the hoisting plate 4 is pressed downward so that the hoisting plate 4 is retracted into the slide groove 11.

[0047] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A modular integrated pulse vacuum dryer, characterized in that: It comprises a skid-mounted platform (1), on which a vacuum dryer body (2) and a plurality of auxiliary equipment (3) are arranged, and the vacuum dryer body (2) and the plurality of auxiliary equipment (3) are connected; A height adjustment mechanism (5) is provided at the bottom of the skid-mounted platform (1); The height adjustment mechanism (5) comprises a sleeve (51), a stud (52) and a pressure plate (53); a mounting plate (511) is provided at the top end of the sleeve (51); the mounting plate (511) is fixedly connected to the skid-mounted platform (1) via mounting bolts (5111); the sleeve (51) is threadedly connected to the stud (52); and the pressure plate (53) is fixedly connected to the bottom of the stud (52).

2. The modular integrated pulse vacuum dryer according to claim 1, characterized in that: The skid-mounted platform (1) is provided with a lifting plate (4), and the lifting plate (4) is provided with a lifting hole (41).

3. The modular integrated pulse vacuum dryer according to claim 2, characterized in that: The hanging plate (4) is fixedly connected to the skid-mounted platform (1).

4. The modular integrated pulse vacuum dryer according to claim 2, characterized in that: A sliding block (42) is provided on the side wall of the hanging plate (4), a sliding groove (11) is provided on the skid-mounted platform (1), and the sliding block (42) is slidably connected to the sliding groove (11).

5. The modular integrated pulse vacuum dryer according to claim 4, characterized in that: A baffle (6) is provided on the skid-mounted platform (1) at the opening of the slide groove (11); the baffle (6) is located above the sliding block (42); and the end of the baffle (6) is fixedly connected to the skid-mounted platform (1) via a fixing bolt (61).

6. The modular integrated pulse vacuum dryer according to claim 4, characterized in that: A protrusion (43) is provided on the side wall of the hanging plate (4), the protrusion (43) is located above the sliding block (42), the surface of the protrusion (43) has a smooth transition, and a clamping area (44) is formed between the protrusion (43) and the sliding block (42). An elastic member (111) is fixedly connected to the side wall of the sliding groove (11), and a clamping block (1111) is fixedly connected to one end of the elastic member (111) close to the hanging plate (4), and the clamping block (1111) abuts against the clamping area (44).

7. The modular integrated pulse vacuum dryer according to claim 4, characterized in that: A support groove (45) is provided on the side wall of the hanging plate (4), a support rod (451) is provided in the support groove (45), the top end of the support rod (451) is hinged to the side wall of the support groove (45), and the support rod (451) can be telescopically fixed.

Images