Drying rack for diode production
By designing an automated diode drying rack, using the automatic water absorption function of the conveyor belt and sponge plate, combined with the drying control of the air distribution disc and humidity sensor, the problems of high labor intensity and low drying efficiency in the prior art are solved, and an efficient and automated drying process is achieved.
Patent Information
- Application Number
- CN202421646725.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-12
AI Technical Summary
The existing diode drying racks have high manual labor intensity and low drying efficiency.
A drying rack including a water absorption chamber and a drying chamber is designed, and it is automatically transmitted using a conveyor belt. The water absorption chamber uses a sponge plate to absorb moisture. The drying chamber uses a cloth tray and a hot air fan for uniform drying, and is equipped with a humidity sensor to automatically adjust the drying process.
It improves drying efficiency, reduces manual labor, realizes automated production processes, and ensures stability and consistency of product quality.
Smart Images

Figure CN222837305U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of diode production, in particular to a drying rack for diode production. Background Art
[0002] The drying rack is a very important equipment in the production of diodes. It is used to dry the materials or components used in the manufacturing process of diodes to ensure their quality and stable performance. In the production process of diodes, common materials include silicon wafers, metals, etc. These materials need to be dried during the manufacturing process to remove moisture or volatile substances, thereby improving the stability and reliability of the product. The drying rack usually uses an industrial oven or specially designed drying equipment. Its working principle is to evaporate the moisture or volatile substances on the surface of the material or component by heating, thereby achieving the drying effect. During the drying process, it is necessary to control parameters such as temperature, humidity and time to ensure that the drying effect meets the requirements and does not cause damage to the product.
[0003] Most of the current diode drying racks put the diodes directly into an oven and dry them through heating and fans. This drying method has high labor intensity, requiring workers to put in and take out trays one by one. If mistakes are made, the diodes may easily fall to the ground, affecting the quality of the diodes. On the other hand, there are too many water droplets on the surface of the diodes, and it takes a long time to dry them until the water droplets on the surface are vaporized, resulting in low drying efficiency. Utility Model Content
[0004] Based on this, the purpose of the utility model is to provide a drying rack for diode production to solve the technical problems of high labor intensity and low drying efficiency.
[0005] To achieve the above purpose, the utility model provides the following technical solutions: a drying rack for diode production, comprising a workbench and a drying chamber.
[0006] The water absorption chamber includes a top plate, the bottom of the top plate is connected to a hanging seat through an electric push rod, the bottom of the hanging seat is slidably disassembled with a detachable plate, the detachable plate is installed with a clamp, the clamp consists of two clamps and a torque shaft, one of the two clamps is a movable clamp and the other is a fixed clamp, a handle is fixed on the movable clamp, and the clamp is connected to a sponge plate through a sponge bump.
[0007] By adopting the above technical solution, the user can accurately adjust the height and position of the water absorption chamber according to the needs. The clamp adopts the design of movable clamp and fixed clamp, which are connected by torsion shaft. This structure can ensure the firm connection between the clamp and the sponge board, which is not easy to loosen or fall off.
[0008] Furthermore, two electric push rods are provided, and the two electric push rods are mirror-imaged with respect to the length center line of the suspension seat.
[0009] By adopting the above technical solution, the two electric push rods are set with the length center line of the suspension seat as a mirror image, which can ensure that the water absorption chamber remains balanced when adjusting up and down. Whether in the adjustment process or when working, the water absorption chamber can maintain a stable posture to avoid tilting or shaking caused by uneven force application, thereby improving the stability of the equipment.
[0010] Furthermore, the sponge plate and the sponge protrusion are an integrated structure.
[0011] By adopting the above technical solution, it is ensured that every part of the sponge board surface can fully contact water, thereby improving the water absorption efficiency. The sponge board and the sponge protrusions are an integrated structure, and the connection between them is more firm, which avoids the sponge board from falling off and improves the reliability and stability of the sponge board.
[0012] Furthermore, a conveyor belt is installed on the top of the workbench through a support frame, and the conveyor belt passes through the water absorption chamber and the drying chamber in sequence.
[0013] By adopting the above technical solution, the installation of the conveyor belt enables the entire workbench to form a continuous operation process. The water absorption chamber and the drying chamber are arranged in sequence on the conveyor belt path, which can realize an automated production or processing process. Objects enter the water absorption chamber in sequence through the conveyor belt to absorb water, and then automatically enter the drying chamber for drying, thereby realizing an efficient and continuous production or processing process.
[0014] Furthermore, an air distribution plate is installed on the top of the drying chamber, a hot air blower is installed in the middle of the top of the air distribution plate, sliding doors are installed on both sides of the drying chamber, air outlets are installed above both sides of the drying chamber, humidity sensors are installed on the air outlets, and an operation panel is installed on the outer surface of the drying chamber.
[0015] By adopting the above technical solution, the air distribution plate can evenly blow hot air into the drying chamber to achieve rapid drying of items.
[0016] Furthermore, the operation panel is electrically connected to the conveyor belt, the electric push rod, the hot air blower, the humidity sensor and the sliding door respectively.
[0017] By adopting the above technical solution, the operation panel can be connected to the motor of the conveyor belt through the built-in controller to control the start and stop, speed adjustment and other functions of the conveyor belt, and is also conducive to the control of the electric push rod, hot air blower, humidity sensor and sliding door.
[0018] Furthermore, a plurality of humidity sensors are provided and divided into two groups, and the two groups of humidity sensors are respectively located at the front and rear sides of the drying chamber.
[0019] By adopting the above technical solution, the humidity changes in the drying room can be monitored more comprehensively, which can ensure the uniformity of humidity throughout the drying process and avoid the occurrence of excessively high or low humidity in some areas.
[0020] Furthermore, a plurality of evenly arranged holes are provided below the air distribution plate and penetrate the top of the drying chamber, and the hot air blower is connected to the drying chamber through the air distribution plate.
[0021] By adopting the above technical solution, the air distribution plate with evenly arranged pores can ensure that the hot air is evenly distributed inside the drying chamber, which can avoid the situation where the hot air gathers in a specific area, thereby ensuring the uniformity of the drying effect.
[0022] In summary, the utility model mainly has the following beneficial effects:
[0023] 1. The utility model sets a water absorption chamber, designs a detachable and lifting sponge board in the water absorption chamber, and installs a conveyor belt running through the water absorption chamber and the drying chamber. When the diode is transmitted to the water absorption chamber through the conveyor belt, the user turns on the electric push rod to make the sponge board descend. The surface of the sponge board is pressed on the diode and fits tightly with the diode, which can absorb the water droplets on the surface of the diode, reduce the evaporation time of a large number of water droplets, shorten the drying time, improve the drying efficiency, and reduce the drying energy consumption;
[0024] 2. The utility model installs air outlets and humidity sensors on both sides of the drying room and an air distribution plate on the top of the drying room. The air distribution plate can evenly distribute the hot air in the drying room and evenly dry the diodes with wet surfaces. When the gas is discharged through the air outlets, the humidity sensor can detect the real-time humidity. When the humidity decreases to a set threshold, the hot air blower is turned off, the conveyor belt is turned on, and the diodes are transmitted to the next process, thereby improving the accuracy of drying and facilitating automation. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the structure of the utility model;
[0026] Figure 2 This is a schematic diagram of the three-dimensional structure of the drying chamber of the utility model;
[0027] Figure 3 It is a schematic diagram of the side sectional structure of the hanging seat of the utility model.
[0028] In the figure: 1. workbench; 2. support frame; 21. conveyor belt; 3. water absorption chamber; 31. top plate; 32. electric push rod; 33. hanging seat; 34. removable plate; 35. clamp; 351. torque shaft; 36. handle; 37. sponge board; 371. sponge bump; 4. drying chamber; 41. hot air blower; 42. air distribution plate; 43. air outlet; 44. humidity sensor; 45. sliding door; 46. operation panel. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.
[0030] The following describes an embodiment of the utility model based on its overall structure.
[0031] Embodiment 1:
[0032] A drying rack for diode production, such as Figure 1-Figure 3 As shown, it includes a workbench 1 and a drying chamber 4.
[0033] The water absorption chamber 3, the water absorption chamber 3 includes a top plate 31, the bottom of the top plate 31 is connected to a hanging seat 33 through an electric push rod 32, and a detachable plate 34 is slidably and disassembled at the bottom of the hanging seat 33, and a clamp 35 is installed on the detachable plate 34, and the clamp 35 is composed of two clamps and a torque shaft 351, one of the two clamps is a movable clamp and the other is a fixed clamp, and a handle 36 is fixed on the movable clamp, and the clamp 35 is connected to the sponge board 37 through a sponge protrusion 371. The height and position of the water absorption chamber 3 can be accurately adjusted as needed. The clamp 35 adopts the design of movable clamps and fixed clamps, which are connected by the torque shaft 351. This structure can ensure the firm connection between the clamp and the sponge board 37, which is not easy to loosen or fall off. Such a firm fixation ensures that the sponge board will not shift or shake during use, thereby improving the stability and reliability of the work. A handle 36 is fixed on the clamp 35, which allows users to easily adjust and operate without additional tools or complicated steps. The operational convenience not only improves work efficiency, but also reduces the user's operational difficulty and learning cost.
[0034] See also Figure 1There are two electric push rods 32, and the two electric push rods 32 are mirrored with the length center line of the hanging seat 33. The two electric push rods 32 are mirrored with the length center line of the hanging seat 33, which can ensure that the water absorption chamber 3 remains balanced when adjusting up and down. Whether in the adjustment process or at work, the water absorption chamber can maintain a stable posture to avoid tilting or shaking caused by uneven force application, thereby improving the stability of the equipment. The setting of two electric push rods makes the adjustment range wider and more flexible, and the user can control the height and position of the water absorption chamber more accurately. Whether it is adjustment for different work needs or adapting to the needs of different operator heights, this flexibility can provide a more personalized operating experience and improve the applicability and versatility of the equipment.
[0035] See also Figure 1 and Figure 3 The sponge board 37 and the sponge protrusion 371 are an integrated structure, which ensures that every part of the sponge board surface can fully contact water and improve the water absorption efficiency. The sponge board and the sponge protrusion are an integrated structure, and the connection between them is more firm, which avoids the sponge board from falling off and improves the reliability and stability of the sponge board.
[0036] See also Figure 1 A conveyor belt 21 is installed on the top of the workbench 1 through the support frame 2, and the conveyor belt 21 passes through the water absorption chamber 3 and the drying chamber 4 in sequence. The installation of the conveyor belt makes the entire workbench form a continuous operation process. The water absorption chamber 3 and the drying chamber 4 are arranged in sequence on the conveyor belt path, which can realize an automated production or processing process. Objects enter the water absorption chamber in sequence through the conveyor belt to absorb water, and then automatically enter the drying chamber for drying, thereby realizing an efficient and continuous production or processing process. The use of the conveyor belt reduces the need for manual handling and operation. The workpieces or articles run automatically on the conveyor belt without manual intervention, saving labor costs and time costs. The operation of the conveyor belt can be simply operated and controlled through the control system. The operator can adjust the speed and operation mode of the conveyor belt as needed to realize flexible control and adjustment of the operation process.
[0037] Embodiment 2:
[0038] See also Figure 1 and Figure 2An air distribution plate 42 is installed on the top of the drying chamber 4, a hot air blower 41 is installed in the middle of the top of the air distribution plate 42, sliding doors 45 are installed on both sides of the drying chamber 4, air outlets 43 are installed on the upper sides of the drying chamber 4, humidity sensors 44 are installed on the air outlets 43, and an operation panel 46 is installed on the outer surface of the drying chamber 4. The air distribution plate can blow hot air evenly into the drying chamber to achieve rapid drying of the items, air outlets 43 are installed on the upper sides of the drying chamber, and humidity sensors 44 are installed on each air outlet. These sensors can monitor the humidity level inside the drying chamber and automatically adjust the working state of the hot air blower according to the humidity conditions to ensure the drying effect and operation safety. The operator can flexibly control and adjust the drying chamber through the operation panel.
[0039] See also Figure 1 and Figure 2 The operation panel 46 is electrically connected to the conveyor belt 21, the electric push rod 32, the hot air blower 41, the humidity sensor 44 and the sliding door 45 respectively. The operation panel 46 can be connected to the motor of the conveyor belt through a built-in controller to control the start and stop, speed adjustment and other functions of the conveyor belt, and is also conducive to controlling the electric push rod 32, the hot air blower 41, the humidity sensor 44 and the sliding door 45.
[0040] See also Figure 2 , there are several humidity sensors 44, which are divided into two groups. The two groups of humidity sensors 44 are respectively located at the front and rear sides of the drying chamber 4, so as to more comprehensively monitor the humidity changes in the drying chamber. In this way, the uniformity of humidity can be ensured throughout the drying process, and the occurrence of excessively high or low humidity in a certain area can be avoided. By installing humidity sensors at different positions, more diverse humidity data can be obtained, thereby improving the control system's perception accuracy of humidity, which helps to more accurately adjust the working state of the hot air blower to achieve the desired drying effect.
[0041] See also Figure 1 and Figure 2 A number of evenly arranged holes are provided under the air distribution plate 42, and the holes penetrate the top of the drying chamber 4. The hot air blower 41 is connected to the drying chamber 4 through the air distribution plate 42. The air distribution plate with evenly arranged holes can ensure that the hot air is evenly distributed inside the drying chamber, so as to avoid the hot air gathering in a specific area, thereby ensuring the uniformity of the drying effect. The air distribution plate evenly transports the hot air into the drying chamber, which can maximize the use of heat energy, improve drying efficiency, and shorten drying time. The even hot air distribution can ensure that the product is evenly heated during the drying process, avoid local overheating or overdrying, thereby improving product quality and consistency.
[0042] The implementation principle of the utility model is as follows: first, the workbench 1, the conveyor belt 21, the water absorption chamber 3, and the drying chamber 4 are installed and powered on, the diode to be dried is placed on the conveyor belt 21, and the conveyor belt 21 is allowed to transfer it to the water absorption chamber 3, the electric push rod 32 is turned on, so that the sponge board 37 descends and fits tightly with the surface of the diode to absorb moisture. After the moisture is absorbed, the electric push rod 32 is turned off to raise the sponge board 37, and the diode is transferred to the drying chamber 4. The hot air blower 41 is started to evenly send hot air into the drying chamber 4 to dry the diode. At the same time, the humidity sensor 44 monitors the humidity of the exhaust air. When the humidity sensor 44 detects that the humidity in the drying chamber 4 reaches the set threshold, the hot air blower 41 is turned off to stop the drying process, and the conveyor belt 21 is turned on to transfer the dried diode to the next process. The sponge board, hot air blower and other components are cleaned regularly to ensure their normal operation. If necessary, the sponge board and other wearing parts are replaced in time.
[0043] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.
Claims
1. A drying rack for diode production, characterized in that: It comprises a workbench (1), a drying room (4), A water absorption chamber (3), the water absorption chamber (3) comprising a top plate (31), the bottom of the top plate (31) being connected to a hanging seat (33) via an electric push rod (32), the bottom of the hanging seat (33) being provided with a detachable plate (34) for sliding removal, a clamp (35) being mounted on the detachable plate (34), the clamp (35) being composed of two clamping plates and a torque shaft (351), one of the two clamping plates being a movable clamping plate and the other being a fixed clamping plate, a handle (36) being fixed on the movable clamping plate, and the clamp (35) being connected to a sponge plate (37) via a sponge protrusion (371).
2. The drying rack for diode production according to claim 1, characterized in that: Two electric push rods (32) are provided, and the two electric push rods (32) are arranged in a mirror image with respect to the length center line of the suspension seat (33).
3. The drying rack for diode production according to claim 1, characterized in that: The sponge plate (37) and the sponge protrusion (371) are an integral structure.
4. The drying rack for diode production according to claim 1, characterized in that: A conveyor belt (21) is installed on the top of the workbench (1) via a support frame (2), and the conveyor belt (21) passes through the water absorption chamber (3) and the drying chamber (4) in sequence.
5. The drying rack for diode production according to claim 1, characterized in that: An air distribution plate (42) is installed on the top of the drying chamber (4), a hot air blower (41) is installed in the middle of the top of the air distribution plate (42), sliding doors (45) are installed on both sides of the drying chamber (4), air outlet holes (43) are installed above both sides of the drying chamber (4), humidity sensors (44) are installed on the air outlet holes (43), and an operation panel (46) is installed on the outer surface of the drying chamber (4).
6. The drying rack for diode production according to claim 5, characterized in that: The operation panel (46) is electrically connected to the conveyor belt (21), the electric push rod (32), the hot air blower (41), the humidity sensor (44) and the sliding door (45), respectively.
7. The drying rack for diode production according to claim 5, characterized in that: A plurality of humidity sensors (44) are provided and divided into two groups. The two groups of humidity sensors (44) are respectively located on the front and rear sides of the drying chamber (4).
8. The drying rack for diode production according to claim 5, characterized in that: A plurality of evenly spaced pores are provided below the air distribution plate (42) and penetrate the top of the drying chamber (4); the hot air blower (41) is connected to the drying chamber (4) via the air distribution plate (42).