Multidirectional detection jig
By designing a multi-directional inspection fixture, the efficient detection of the bottom of the workpiece is achieved using lift plates and electric push rods, the problem of repeated disassembly and assembly of the bottom of the workpiece in the prior art is solved, and the detection efficiency is improved.
Patent Information
- Application Number
- CN202420980691.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-05-08
AI Technical Summary
The existing inspection fixtures need to be unfixed and flipped when detecting the bottom of the workpiece, which is more troublesome and lead to low detection efficiency.
A multi-directional testing fixture is designed, including a testing table, lifting plate, fixing plate, industrial camera, clamping mechanism and lifting mechanism. Through the coordination of the lifting plate and electric push rod, the bottom of the workpiece is detected and the number of repeated disassembly and assembly is reduced.
It realizes efficient detection of multiple planes of the workpiece, especially the bottom, reduces the number of manual operations and improves detection efficiency.
Smart Images

Figure CN222838009U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection fixtures, in particular to a multi-directional detection fixture. Background Art
[0002] With the development of industrial automation technology in my country, machine vision technology is widely used in the fields of dimension detection, defect detection and automatic control. Usually, in order to meet the technical needs of product quality inspection, it is necessary to detect multiple characteristic parameters of different surfaces of the same product. A fixture is a large category of tools for carpentry, ironwork, and some other handicrafts, mainly as a tool to assist in controlling position or motion (or both).
[0003] After searching, the patent with announcement number CN217586972U discloses a multi-directional detection fixture. In view of the problem that the existing detection fixture is not convenient for defect detection on multiple surfaces of the workpiece during use, and needs to be repeatedly disassembled and assembled for detection, which leads to reduced detection efficiency, the following scheme is proposed, which includes a base, a support plate is fixedly installed on the top of the base by welding, a fixing plate is fixedly installed on one side of the support plate by welding, a first slide groove is opened on one side of the support plate, a mounting plate is slidably installed in the first slide groove, two symmetrical vertical plates are fixedly installed on the bottom of the mounting plate by welding, one side of the two vertical plates and the bottom of the mounting plate are connected to industrial cameras. The utility model can facilitate defect detection on multiple surfaces of the workpiece during use, reduce the number of repeated disassembly and assembly, thereby improving detection efficiency, and has a simple structure and is easy to use.
[0004] The technical solution has the following problems:
[0005] Although multiple industrial cameras can be used to inspect the workpiece from all directions, when inspecting the bottom of the workpiece, the workpiece needs to be released first, and the personnel need to turn the workpiece over and reposition it before the bottom of the workpiece can be inspected, which is rather troublesome. Utility Model Content
[0006] The purpose of the utility model is to solve the problem in the prior art that although a workpiece can be inspected from multiple directions by multiple industrial cameras, when inspecting the bottom of the workpiece, the fixation of the workpiece needs to be released first, and personnel need to turn the workpiece over and re-place it before the bottom of the workpiece can be inspected, which is rather troublesome. A multi-directional inspection fixture is proposed.
[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0008] A multi-directional inspection jig comprises an inspection platform and a workpiece, wherein the inner walls on both sides of the inspection platform are slidably connected with a lifting plate, the four corners of the bottom of the lifting plate are fixedly provided with fixing plates, one side of each of the four fixing plates is fixedly provided with a second industrial camera for inspecting the workpiece, the bottom center of the lifting plate is fixedly provided with a first industrial camera for inspecting the top of the workpiece, a placing platform for placing the workpiece is fixedly provided on the inner wall of the bottom of the inspection platform, the placing platform is located directly below the first industrial camera, a cylinder for adjusting the height of the lifting plate is fixedly provided on the top of the inspection platform, and the output end of the cylinder passes through the top of the inspection platform and is fixedly connected to the top of the lifting plate;
[0009] A detection mechanism, which is arranged on the placement table and is used to detect the bottom of the workpiece;
[0010] A clamping mechanism, which is arranged on the testing table and is used to clamp the workpiece;
[0011] The lifting mechanism is arranged on the testing platform and is used for lifting and lowering the clamping mechanism and the workpiece.
[0012] In a possible design, the detection mechanism includes a third industrial camera for detecting the bottom of the workpiece and a second electric push rod for lifting the third industrial camera. A through hole is opened at the center position of the placement table, and the fixing part of the second electric push rod is fixedly connected to the bottom inner wall of the detection table. The second electric push rod is located in the through hole, and the bottom of the third industrial camera is fixedly connected to the telescopic part of the second electric push rod.
[0013] In a possible design, the clamping mechanism includes a cover body, a motor, a bidirectional screw and two clamping plates, one side of the cover body is slidably connected to the inner wall of one side of the detection platform, one side of the motor is fixedly connected to one side of the cover body, both ends of the bidirectional screw are rotatably connected to the inner walls of both sides of the cover body, the output end of the motor passes through one side of the cover body and is fixedly connected to one end of the bidirectional screw, one side of the two clamping plates are both slidably connected to the inner wall of one side of the cover body, one side of the two clamping plates are both embedded with screw nuts, and the two screw nuts are both threadedly connected to the bidirectional screw.
[0014] In a possible design, the lifting mechanism includes two first electric push rods for lifting the clamping mechanism and the workpiece, a groove is provided on the bottom inner wall of the detection table, the fixing parts of the two first electric push rods are fixedly connected to the bottom inner wall of the groove, the bottom of the cover body is fixedly connected to the telescopic parts of the two first electric push rods, and the length of the groove is smaller than the length of the cover body.
[0015] In a possible design, a rubber pad for preventing slipping when clamping a workpiece is fixedly provided on one side of the two clamping plates that are close to each other.
[0016] In a possible design, a slide groove for improving the stability of the cover body is opened on an inner wall of one side of the detection platform, and a slider is fixedly provided on one side of the cover body, and one side of the slider is slidably connected to the inner wall of the slide groove.
[0017] In the present application, when in use, the workpiece is placed on the placement table, and the cylinder is started. The extension and retraction of the cylinder output end drives the movement of the lifting plate, and the movement of the lifting plate drives the movement of the second industrial cameras on the four fixed plates, and the second industrial camera is moved to the position of the workpiece. The four second industrial cameras are used to inspect the four parts of the workpiece, and the first industrial camera inspects the top of the workpiece. When it is necessary to inspect the bottom of the workpiece, the lifting plate is raised to the top of the inspection table to restore the initial position, and then the two first electric push rods are started at the same time. The extension and retraction of the telescopic part of the first electric push rod drives the movement of the cover body, and the movement of the cover body drives the movement of the splint, so that the splint is moved to the position of the workpiece, and the motor is started. The rotation of the motor output end drives the rotation of the bidirectional screw rod, and the rotation of the bidirectional screw rod drives the two splints. The two clamps can be moved away from or closer to each other through the bidirectional screw rod, so that the two clamps fit the two sides of the workpiece, thereby clamping the workpiece, and then the extension and contraction of the telescopic part of the first electric push rod drives the movement of the clamping mechanism and the workpiece, thereby the workpiece and the clamping mechanism can be lifted and lowered, and then the second electric push rod is started, and the extension and contraction of the telescopic part of the second electric push rod drives the third industrial camera to be lifted and lowered, so that the third industrial camera leaves the through hole, and the bottom of the workpiece is detected by the third industrial camera, thereby the bottom of the workpiece can be detected. After the detection, the third industrial camera is moved to the through hole, and the workpiece is placed on the placement table through the first electric push rod and the clamping mechanism. The first electric push rod can also be a hydraulic cylinder, which can be selected according to actual needs.
[0018] The beneficial effects of the present invention are:
[0019] In the utility model, the multi-directional detection fixture, through the detection mechanism, the extension and retraction of the second electric push rod telescopic part drives the third industrial camera to rise and fall, so that the third industrial camera leaves the through hole, and the bottom of the workpiece is detected by the third industrial camera, so that the bottom of the workpiece can be detected;
[0020] In the utility model, the multi-directional detection fixture, through the clamping mechanism, the rotation of the motor output end drives the rotation of the bidirectional screw rod, the rotation of the bidirectional screw rod drives the movement of the two clamping plates, the two clamping plates can be moved away from or close to each other through the bidirectional screw rod, so that the two clamping plates are attached to the two sides of the workpiece, so that the workpiece can be clamped;
[0021] In the utility model, the multi-directional detection fixture, through the lifting mechanism, the extension and retraction of the first electric push rod telescopic part drives the movement of the clamping mechanism and the workpiece, so that the workpiece and the clamping mechanism can be lifted and lowered;
[0022] In the utility model, the bottom of the workpiece can be detected by the detection mechanism, the workpiece can be clamped by the clamping mechanism, and the workpiece and the clamping mechanism can be lifted and lowered by the lifting mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the main structure of a multi-directional detection fixture proposed by the utility model;
[0024] Figure 2 This is a side view structural schematic diagram of a multi-directional detection fixture proposed by the utility model;
[0025] Figure 3 This is a schematic diagram of the cross-sectional structure of a testing platform of a multi-directional testing fixture proposed by the utility model;
[0026] Figure 4 This is a schematic cross-sectional structure diagram of a placement table for a multi-directional detection fixture proposed by the utility model;
[0027] Figure 5 The utility model is a schematic diagram of the structure of a multi-directional detection fixture for detecting the bottom of a workpiece.
[0028] In the figure: 1. testing table; 2. cylinder; 3. lifting plate; 4. first electric push rod; 5. fixing plate; 6. workpiece; 7. placing table; 8. clamping plate; 9. first industrial camera; 10. second industrial camera; 11. cover; 12. motor; 13. second electric push rod; 14. third industrial camera; 15. through hole; 16. slide groove; 17. bidirectional screw rod; 18. groove. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0030] Embodiment 1
[0031] Reference Figure 1-5 A multi-directional detection fixture is used in the field of detection fixtures, including: a detection table 1 and a workpiece 6. The detection table 1 serves as a main frame, and various mechanisms and equipment are arranged on it to achieve multi-directional detection.
[0032] On the inner walls on both sides of the inspection platform 1, we have slidably connected a lifting plate 3, and the four corners of the bottom of the lifting plate 3 are fixed with fixed plates 5. One side of the four fixed plates 5 is installed with a second industrial camera 10, which is used to inspect different sides of the workpiece 6. At the bottom center position of the lifting plate 3, we have fixedly set a first industrial camera 9, which is mainly used to inspect the top of the workpiece 6.
[0033] On the bottom inner wall of the inspection table 1 , we fixedly set a placement table 7 , which is located directly below the first industrial camera 9 and is used to stably place the workpiece 6 .
[0034] In order to adjust the height of the lifting plate 3, we fixed a cylinder 2 on the top of the inspection platform 1. The output end of the cylinder 2 passes through the top of the inspection platform 1 and is fixedly connected to the top of the lifting plate 3. By controlling the extension and retraction of the cylinder 2, we can easily adjust the height of the lifting plate 3 and the camera thereon to accommodate workpieces 6 of different sizes.
[0035] In addition to the above basic structure, this fixture is also equipped with a detection mechanism, a clamping mechanism and a lifting mechanism.
[0036] The detection mechanism mainly includes a third industrial camera 14 and a second electric push rod 13. A through hole 15 is opened at the center position of the placement table 7. The fixed part of the second electric push rod 13 is fixedly connected to the bottom inner wall of the detection table 1, and it is located in the through hole 15. The bottom of the third industrial camera 14 is fixedly connected to the telescopic part of the second electric push rod 13. In this way, by controlling the telescopic movement of the second electric push rod 13, we can make the third industrial camera 14 rise and fall, thereby realizing the detection of the bottom of the workpiece 6.
[0037] The clamping mechanism includes a cover body 11, a motor 12, a bidirectional screw rod 17 and two clamping plates 8. One side of the cover body 11 is slidably connected to the inner wall of one side of the detection platform 1, the motor 12 is fixed on one side of the cover body 11, and the two ends of the bidirectional screw rod 17 are respectively rotatably connected to the inner walls of the two sides of the cover body 11. The output end of the motor 12 is fixedly connected to one end of the bidirectional screw rod 17, and one side of the two clamping plates 8 is slidably connected to the inner wall of one side of the cover body 11, and they are all embedded with screw nuts, which are threadedly connected to the bidirectional screw rod 17. When the motor 12 is working, it will drive the bidirectional screw rod 17 to rotate, so that the two clamping plates 8 are close to or away from each other, thereby achieving clamping and releasing the workpiece 6.
[0038] The lifting mechanism mainly includes two first electric push rods 4. A groove 18 is provided on the bottom inner wall of the detection platform 1. The fixed parts of the two first electric push rods 4 are fixed on the bottom inner wall of the groove 18. The bottom of the cover body 11 is fixedly connected to the telescopic parts of the two first electric push rods 4. By controlling the telescopic movement of the first electric push rods 4, we can lift the cover body 11 and the clamping mechanism and workpiece 6 thereon, thereby facilitating the detection operation.
[0039] Embodiment 2
[0040] refer to Figure 1-5 , improved on the basis of the first embodiment:
[0041] In order to improve the stability and anti-slip property of the clamping, rubber pads are fixedly arranged on the sides of the two clamping plates 8 that are close to each other.
[0042] In addition, in order to improve the stability of the cover body 11 during the sliding process, a slide groove 16 is opened on the inner wall of one side of the detection platform 1, and a slider is fixedly set on one side of the cover body 11. One side of the slider is slidably connected to the inner wall of the slide groove 16, thereby effectively preventing the cover body 11 from shaking during the movement.
[0043] The working principles of the first industrial camera 9, the second industrial camera 10 and the third industrial camera 14 are the same as those of the authorization number CN217586972U, which will not be elaborated here. The first industrial camera 9, the second industrial camera 10 and the third industrial camera 14 are existing technologies and can of course be purchased as needed.
[0044] However, as is well known to those skilled in the art, the working principles and wiring methods of the motor 12, the first electric push rod 4, the first industrial camera 9, the second industrial camera 10, the second electric push rod 13 and the third industrial camera 14 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art can make any optional selections according to their needs or convenience.
[0045] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A multi-directional inspection jig, comprising an inspection platform (1) and a workpiece (6), characterized in that: The inner walls on both sides of the detection platform (1) are slidably connected to the same lifting plate (3), the four corners of the bottom of the lifting plate (3) are fixedly provided with fixed plates (5), one side of each of the four fixed plates (5) is fixedly provided with a second industrial camera (10) for detecting the workpiece (6), the center of the bottom of the lifting plate (3) is fixedly provided with a first industrial camera (9) for detecting the top of the workpiece (6), the bottom inner wall of the detection platform (1) is fixedly provided with a placement table (7) for placing the workpiece (6), the placement table (7) is located directly below the first industrial camera (9), the top of the detection platform (1) is fixedly provided with a cylinder (2) for adjusting the height of the lifting plate (3), the output end of the cylinder (2) passes through the top of the detection platform (1) and is fixedly connected to the top of the lifting plate (3); A detection mechanism, the detection mechanism is arranged on the placement table (7) and is used to detect the bottom of the workpiece (6); A clamping mechanism, the clamping mechanism being arranged on the testing platform (1) and used for clamping the workpiece (6); A lifting mechanism is arranged on the detection platform (1) and is used to lift and lower the clamping mechanism and the workpiece (6).
2. A multi-directional detection fixture according to claim 1, characterized in that: The detection mechanism comprises a third industrial camera (14) for detecting the bottom of the workpiece (6) and a second electric push rod (13) for lifting the third industrial camera (14); a through hole (15) is provided at the center of the placement table (7); a fixed portion of the second electric push rod (13) is fixedly connected to the bottom inner wall of the detection table (1); the second electric push rod (13) is located in the through hole (15); and the bottom of the third industrial camera (14) is fixedly connected to the telescopic portion of the second electric push rod (13).
3. The multi-directional detection fixture according to claim 1, characterized in that: The clamping mechanism comprises a cover body (11), a motor (12), a bidirectional screw rod (17) and two clamping plates (8); one side of the cover body (11) is slidably connected to an inner wall of one side of the detection platform (1); one side of the motor (12) is fixedly connected to one side of the cover body (11); two ends of the bidirectional screw rod (17) are rotatably connected to the inner walls of both sides of the cover body (11); the output end of the motor (12) passes through one side of the cover body (11) and is fixedly connected to one end of the bidirectional screw rod (17); one side of the two clamping plates (8) is slidably connected to the inner wall of one side of the cover body (11); one side of the two clamping plates (8) is embedded with a screw rod nut, and the two screw rod nuts are threadedly connected to the bidirectional screw rod (17).
4. The multi-directional detection fixture according to claim 3, characterized in that: The lifting mechanism comprises two first electric push rods (4) for lifting the clamping mechanism and the workpiece (6); a groove (18) is provided on the bottom inner wall of the detection platform (1); the fixing parts of the two first electric push rods (4) are fixedly connected to the bottom inner wall of the groove (18); the bottom of the cover body (11) is fixedly connected to the telescopic parts of the two first electric push rods (4); and the length of the groove (18) is less than the length of the cover body (11).
5. The multi-directional detection fixture according to claim 3, characterized in that: A rubber pad for preventing the workpiece (6) from slipping when clamping is fixedly provided on one side of the two clamping plates (8) that are close to each other.
6. The multi-directional detection fixture according to claim 3, characterized in that: A slide groove (16) for improving the stability of the cover body (11) is provided on an inner wall of one side of the detection platform (1), and a slider is fixedly provided on one side of the cover body (11), and one side of the slider is slidably connected to the inner wall of the slide groove (16).
Citation Information
Patent Citations
Multidirectional detection jig
CN217586972U