Thickener with waste heat structure
By designing waste heat recovery and utilization structure in humic acid concentrate, the problem of heat not recovered in the evaporation stage is solved, effective recovery and reuse of heat is achieved, energy consumption is reduced, and it is in line with the company's goal of reducing costs and increasing efficiency.
Patent Information
- Application Number
- CN202421808136.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-29
AI Technical Summary
The heat generated by existing humic acid concentrates during the evaporation stage cannot be effectively recycled, resulting in increased heat waste and consumption, which violates the company's development concept of reducing costs and increasing efficiency.
A concentrator with a waste heat structure is designed, and heat recovery and reuse of heat is achieved by setting a waste heat recovery pipe, a waste heat rotation pipe and a waste heat utilization pipe fitting in the concentration and evaporation mechanism.
Effectively recycle and reuse waste heat, improve the heating and evaporation effect, reduce heat loss, reduce energy consumption, and meet the company's cost reduction and efficiency improvement goals.
Smart Images

Figure CN222841515U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of humic acid concentrators, in particular to a concentrator with a waste heat structure. Background Art
[0002] Humic acid is a macromolecular organic substance widely existing in nature and is widely used in various fields such as agriculture, forestry, animal husbandry, petroleum, chemical industry, building materials, medicine and health, and environmental protection. The production of humic acid involves its concentration reaction. The concentration reaction involves multiple process stages, and the humic acid will be treated differently. Heat will be generated in the evaporation stage of the concentration reaction. However, most of the common concentrators in production directly allow the heat to be dissipated without any relevant treatment of the heat, which will result in a waste of heat energy. Because the evaporation treatment is carried out by heating in the evaporation stage, the lost heat energy is not recycled, resulting in a large amount of heat energy consumed in the evaporation stage, which is not in line with the company's development concept of reducing costs and increasing efficiency.
[0003] In summary, the humic acid concentrator without a waste heat structure has some problems in use, so it is hoped to propose a new structure to solve the above technical problems. Utility Model Content
[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a concentrator with a waste heat structure to solve the problems raised in the above background technology.
[0005] The utility model is realized through the following technical scheme: a concentrator with a waste heat structure, comprising: a concentrating and evaporating mechanism, a cover body and a waste heat utilization pipe fitting, wherein the lower end of the internal composition of the concentrating and evaporating mechanism is provided with a barrel body, a cover body for sealing is provided above the barrel body, a transfer cavity for transferring heat energy is provided inside the lower end of the barrel body, a waste heat recovery pipe is provided above the cover body, a waste heat rotary pipe for recycling waste heat is provided at the lower right end of the barrel body, a waste heat utilization pipe fitting for recycling waste heat is provided on the right side of the concentrating and evaporating mechanism, a heating conduit is provided at the lower left end of the barrel body, and the heating conduit is communicated with the transfer cavity.
[0006] As a preferred embodiment, a material inlet pipe is provided at the upper left end of the barrel body, a material outlet pipe is provided at the rear lower end of the barrel body, a heat conduction groove for heat conduction is opened on the inner side of the side wall of the barrel body, and the heat conduction groove is communicated with the transfer chamber. The heating conduit introduces external heat energy into the transfer chamber, and then enters the inner side of the heat conduction groove through the transfer chamber for heating and evaporation operations.
[0007] As a preferred embodiment, a waste heat groove for waste heat heating is provided on the outside of the heat conduction groove, the waste heat groove is connected with the waste heat rotating pipe, and an inlet flange is provided on the right side of the waste heat rotating pipe to facilitate the connection of waste heat utilization pipes.
[0008] As a preferred embodiment, a sealing interlocking block is provided on the lower surface of the cover body, and an outlet flange is provided above the waste heat recovery pipe to facilitate the docking of waste heat utilization pipe fittings. The sealing interlocking block is interlocked with the upper inner end of the barrel body.
[0009] As a preferred embodiment, the waste heat utilization pipe is provided with an inlet flange plate 2 at the lower left end of its internal composition, and the left side surface of the inlet flange plate 2 and the right side surface of the inlet flange plate 1 are fitted to each other and fixed by bolt connection;
[0010] A hose is provided on the right side of the inlet flange plate 2, a heat conduction pipe is provided on the right side of the hose, a hose is also provided on the upper end of the heat conduction pipe, and an outlet flange plate 2 is provided below the hose. The waste heat utilization pipe can be conveniently installed through the inlet flange plate 2 and the inlet flange plate 1, and the outlet flange plate 2 and the outlet flange plate 1.
[0011] As a preferred embodiment, the lower surface of the outlet flange plate 2 and the upper surface of the outlet flange plate 1 are fitted with each other and fixed by bolts, a heat introducing fan 1 is provided on the inner side of the waste heat recovery pipe, and a heat introducing fan 2 is provided on the inner upper end of the outlet flange plate 2. The waste heat can be quickly transferred through the heat introducing fan 1 and the heat introducing fan 2 to reduce heat loss.
[0012] As a preferred embodiment, a support cross bar for supporting the waste heat utilization pipe is provided on the right side of the barrel body, a support vertical bar is provided on the upper right side of the support cross bar, and two sets of clamping rings for clamping the waste heat utilization pipe are provided on the right end of the support cross bar and the upper end of the support vertical bar;
[0013] The clamping ring is provided with a clamping connecting plate at one end away from the barrel body, and the two groups of the clamping connecting plates are fixed by bolts. The heat conducting pipe in the waste heat utilization pipe fitting is clamped by the two groups of clamping rings, which can improve the stability of the waste heat utilization pipe fitting.
[0014] After adopting the above technical scheme, the beneficial effect of the utility model is as follows: by adding a concentration and evaporation mechanism and a waste heat utilization pipe fitting, the outlet flange 2 and the inlet flange 2 in the waste heat utilization pipe fitting are connected to the outlet flange 1 and the inlet flange 1 respectively, and the heat dissipated above the cover body is introduced into the waste heat utilization pipe fitting through the waste heat recovery pipe, and the heat flow is accelerated by the heat introduction fan 2, and enters the inside of the waste heat tank through the waste heat rotary pipe. The waste heat tank is located outside the heat conduction tank, which can improve the heating and evaporation effect, thereby being able to recycle the waste heat. By adding a concentration and evaporation mechanism and a waste heat utilization pipe fitting, the heat conduction pipe in the waste heat utilization pipe fitting is clamped by two sets of clamping rings, which can improve the stability of the waste heat utilization pipe fitting. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0016] Figure 1 The utility model is a schematic diagram of the overall structure of a concentrator with a waste heat structure.
[0017] Figure 2 The utility model is a structural schematic diagram of a concentrating and evaporating mechanism in a concentrator with a waste heat structure.
[0018] Figure 3 It is a partial cross-sectional schematic diagram of a concentrating and evaporating mechanism in a concentrator with a waste heat structure of the utility model.
[0019] Figure 4 The utility model is a schematic diagram of the structure of a waste heat utilization pipe fitting in a concentrator with a waste heat structure.
[0020] In the figure, 100-concentration and evaporation mechanism, 101-barrel body, 102-material inlet pipe, 103-material outlet pipe, 104-cover body, 105-sealing mosaic block, 106-waste heat recovery pipe, 107-outlet flange one, 108-waste heat rotary pipe, 109-inlet flange one, 110-heat introducing fan one, 111-support cross bar, 112-clamping ring, 113-clamping connecting plate, 114-heating conduit, 115-transfer chamber, 116-heat conduction groove, 117-waste heat groove;
[0021] 200-waste heat utilization pipe fittings, 201-inlet flange plate 2, 202-hose, 203-heat conduction pipe, 204-outlet flange plate 2, 205-heat conduction fan 2. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figures 1 to 4 The utility model provides a technical solution: a concentrator with a waste heat structure, comprising: a concentrating evaporating mechanism 100, a cover 104 and a waste heat utilizing pipe 200, wherein the lower end of the concentrating evaporating mechanism 100 is provided with a barrel 101 in its internal components;
[0024] A cover 104 for sealing is provided above the barrel body 101, a transfer chamber 115 for transferring heat energy is provided inside the lower end of the barrel body 101, and a waste heat recovery pipe 106 is provided above the cover 104;
[0025] A waste heat rotary pipe 108 for recycling waste heat is provided at the lower right end of the barrel body 101, a waste heat utilization pipe 200 for recycling waste heat is provided on the right side of the concentration evaporation mechanism 100, and a heating conduit 114 is provided at the lower left end of the barrel body 101, and the heating conduit 114 is interconnected with the transfer chamber 115.
[0026] A material inlet pipe 102 is provided at the upper left end of the barrel body 101, and a material outlet pipe 103 is provided at the rear lower end of the barrel body 101. A heat conduction groove 116 for heat conduction is opened on the inner side of the side wall of the barrel body 101. The heat conduction groove 116 is communicated with the transfer chamber 115. The heating conduit 114 guides external heat energy into the transfer chamber 115, and then enters the inner side of the heat conduction groove 116 through the transfer chamber 115 for heating and evaporation.
[0027] A waste heat groove 117 for waste heat heating is provided outside the heat conduction groove 116, and the waste heat groove 117 is connected to the waste heat rotating pipe 108. An inlet flange 109 is provided on the right side of the waste heat rotating pipe 108 for facilitating the docking of the waste heat utilization pipe 200.
[0028] A sealing engaging block 105 is provided on the lower surface of the cover body 104 , and an outlet flange 107 is provided above the waste heat recovery pipe 106 for facilitating the docking of the waste heat utilization pipe 200 . The sealing engaging block 105 is engaged with the inner upper end of the barrel body 101 .
[0029] The waste heat utilization pipe 200 has an inlet flange 201 at the lower left end thereof, and the left side of the inlet flange 201 and the right side of the inlet flange 109 fit each other and are fixed by bolts;
[0030] A hose 202 is provided on the right side of the inlet flange 201, a heat pipe 203 is provided on the right side of the hose 202, a hose 202 is also provided on the upper end of the heat pipe 203, and an outlet flange 204 is provided below the hose 202. The waste heat utilization pipe 200 can be conveniently installed through the inlet flange 201 and the inlet flange 1 109, and the outlet flange 204 and the outlet flange 1 107.
[0031] The lower surface of the outlet flange 204 and the upper surface of the outlet flange 107 are fitted together and fixed by bolts. A heat-inducing fan 110 is provided on the inner side of the waste heat rotary pipe 108, and a heat-inducing fan 205 is provided on the inner upper end of the outlet flange 204. The waste heat can be quickly transferred through the heat-inducing fan 110 and the heat-inducing fan 205 to reduce heat loss.
[0032] See also Figure 1-Figure 4 As the first embodiment of the utility model: First, the user docks the outlet flange 204 and the inlet flange 201 in the waste heat utilization pipe 200 with the outlet flange 107 and the inlet flange 109 respectively and fixes them with bolts. Secondly, the heating pipe 114 introduces external heat energy into the transfer chamber 115, and then enters the inner side of the heat conduction groove 116 through the transfer chamber 115 for heating and evaporation operation. During the evaporation operation, the heat dissipated from the top of the cover body 104 is introduced into the waste heat utilization pipe 200 through the waste heat recovery pipe 106. The heat-inducing fan 110 and the heat-inducing fan 205 complete the rapid transfer of waste heat, reduce heat loss, and enter the inner side of the waste heat groove 117 through the waste heat rotary pipe 108. The waste heat groove 117 is located outside the heat conduction groove 116, which can improve the heating and evaporation effect, thereby being able to recycle the waste heat.
[0033] A support cross bar 111 for supporting the waste heat utilization pipe 200 is provided on the right side of the barrel body 101, a support vertical bar is provided on the upper right side of the support cross bar 111, and two sets of clamping rings 112 for clamping the waste heat utilization pipe 200 are provided on the right end of the support cross bar 111 and the upper end of the support vertical bar;
[0034] A snap-fitting connecting plate 113 is provided at one end of the snap-fitting ring 112 away from the barrel body 101 . The two sets of snap-fitting connecting plates 113 are fixed by bolts. The heat conducting pipe 2030 in the waste heat utilization pipe 200 is snap-fitted by the two sets of snap-fitting rings 112 , which can improve the stability of the waste heat utilization pipe 200 .
[0035] See also Figure 1-Figure 4 As the second embodiment of the utility model: Based on the above-mentioned first embodiment, when installing and fixing the waste heat utilization pipe fitting 200, the upper and lower ends of the heat conduction pipe 203 can be respectively clamped by two sets of clamping rings 112, and the distance between the two sets of clamping connecting plates 113 is shortened by bolts to clamp and fix the heat conduction pipe 203 by the clamping rings 112, and supported by the support cross bar 111 and the support vertical bar, which can improve the stability of the waste heat utilization pipe fitting 200.
[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A concentrator with a waste heat structure, comprising: A concentration and evaporation mechanism (100), a cover body (104) and a waste heat utilization pipe (200), characterized in that: the lower end of the internal components of the concentration and evaporation mechanism (100) is provided with a barrel body (101); A cover body (104) for sealing is provided above the barrel body (101); a transfer chamber (115) for transferring heat energy is provided on the inner side of the lower end of the barrel body (101); and a waste heat recovery pipe (106) is provided above the cover body (104); A waste heat revolving pipe (108) for recycling waste heat is provided at the lower right end of the barrel body (101), a waste heat utilization pipe (200) for recycling waste heat is provided at the right side of the concentration and evaporation mechanism (100), and a heating conduit (114) is provided at the lower left end of the barrel body (101), and the heating conduit (114) is communicated with the transfer chamber (115).
2. A concentrator with a waste heat structure as claimed in claim 1, characterized in that: A material inlet pipe (102) is provided at the upper left end of the barrel body (101), a material outlet pipe (103) is provided at the rear lower end of the barrel body (101), and a heat conduction groove (116) for heat conduction is provided on the inner side of the side wall of the barrel body (101), and the heat conduction groove (116) is communicated with the transfer chamber (115).
3. A concentrator with a waste heat structure as claimed in claim 2, characterized in that: A waste heat groove (117) for waste heat heating is arranged outside the heat conduction groove (116); the waste heat groove (117) is communicated with the waste heat rotary pipe (108); an inlet flange (109) is arranged on the right side of the waste heat rotary pipe (108) for facilitating docking with the waste heat utilization pipe (200).
4. A concentrator with a waste heat structure as claimed in claim 3, characterized in that: A sealing engaging block (105) is provided on the lower surface of the cover body (104), and an outlet flange (107) is provided above the waste heat recovery pipe (106) for facilitating the docking of the waste heat utilization pipe (200). The sealing engaging block (105) is engaged with the inner upper end of the barrel body (101).
5. A concentrator with a waste heat structure as claimed in claim 4, characterized in that: The waste heat utilization pipe (200) has an inlet flange plate 2 (201) at the lower left end of its internal components, and the left side surface of the inlet flange plate 2 (201) and the right side surface of the inlet flange plate 1 (109) are mutually fitted and fixed by bolt connection; A hose (202) is provided on the right side of the second inlet flange (201), a heat conducting pipe (203) is provided on the right side of the hose (202), a hose (202) is also provided at the upper end of the heat conducting pipe (203), and an outlet flange (204) is provided below the hose (202).
6. A concentrator with a waste heat structure as claimed in claim 5, characterized in that: The lower surface of the outlet flange plate 2 (204) and the upper surface of the outlet flange plate 1 (107) are fitted together and fixed by bolts, a heat-inducing fan 1 (110) is provided on the inner side of the waste heat recycling pipe (108), and a heat-inducing fan 2 (205) is provided on the inner upper end of the outlet flange plate 2 (204).
7. The concentrator with a waste heat structure according to claim 1, characterized in that: A support cross bar (111) for supporting the waste heat utilization pipe (200) is provided on the right side of the barrel body (101); a support vertical bar is provided on the upper right side of the support cross bar (111); and two groups of clamping rings (112) for clamping the waste heat utilization pipe (200) are provided on the right side end of the support cross bar (111) and the upper end of the support vertical bar; A snap-fit connection plate (113) is provided at one end of the snap-fit ring (112) away from the barrel body (101), and two groups of the snap-fit connection plates (113) are connected and fixed by bolts.